Endress+Hauser Cleanfit P CPA472D Operating Instructions Manual Download Page 1

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BA403C/07/en/05.06
71026598

Operating Instructions

Cleanfit P CPA472D

Retractable Process Assembly

Summary of Contents for Cleanfit P CPA472D

Page 1: ...BA403C 07 en 05 06 71026598 Operating Instructions Cleanfit P CPA472D Retractable Process Assembly...

Page 2: ...s chapter you can find how to move a manually driven assembly from Measuring position to Service position and vice versa Maintenance Page 22 ff Page 23 ff Page 25 ff Page 29 ff For normal operation of...

Page 3: ...ts 20 4 3 Manual operation 21 4 4 Pneumatic operation 21 5 Maintenance 22 5 1 Cleaning the assembly 22 5 2 Cleaning the sensor 22 5 3 Cleaning agents 23 5 4 Replacing seals 23 6 Accessories 25 6 1 Ins...

Page 4: ...ions for correctness Ensure that electrical cables and hose connections are not damaged Do not operate damaged products and secure them against unintentional commissioning Mark the damaged product as...

Page 5: ...symbol alerts you to hazards They can cause serious damage to the instrument or to persons if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation They...

Page 6: ...embly versions and the resulting order codes see the product structure 2 2 Scope of delivery The scope of delivery comprises Cleanfit assembly ordered version Operating Instructions English If you hav...

Page 7: ...in contact with medium B In contact with medium PEEK C In contact with medium PVDF D In contact with medium PVDF conductive E In contact with medium PVDF electrode holder Hastelloy C4 F In contact wit...

Page 8: ...nt conditions see Technical data If you have any questions please contact your supplier or your sales center responsible 3 2 Installation conditions 3 2 1 Notes on installation The assembly is designe...

Page 9: ...from below Note The minimum diameter for direct installation in pipework is DN 80 This diameter is required so that the assembly has sufficient distance from the pipe wall when brought into the Measu...

Page 10: ...xtended B Required mounting clearance a0005876 Fig 5 Assembly version standard for KCl sensors A Length when extended B Required mounting clearance 0 79 0 31 2 99 A 810 31 9 B 1010 39 8 mm inch 20 280...

Page 11: ...andard for gel sensors A Length when extended B Required mounting clearance 0 79 0 31 2 99 A 550 21 6 B 750 29 5 mm inch 8 76 109 4 29 20 146 5 75 229 9 02 402 15 8 A C B A C 1 2 Connection A B C stan...

Page 12: ...CPA472D Transmitter Mycom S CPM153 Special measuring cable Communication and extension cables Power supply Mycom Power supply CPG310 Control unit CPG310 9 10 11 12 13 14 15 Canisters for cleaning and...

Page 13: ...st be a pressure reducing valve upstream if the air pressure can increase to above 6 bar 87 psi including any short pressure surges We recommend you also use a pneumatic throttle for lower pressures T...

Page 14: ...no 2 o Topcal Topclean hose no 3 q Topcal Topclean hose no 5 r Topcal Topclean hose no 6 The pneumatic limit position switches serve as control elements and determine the sequence of the individual s...

Page 15: ...ers The following figure shows the electric limit position switch connection to the terminals 11 to 14 of the Topcal S control unit as an example 3 3 4 Rinse water connection optional The rinse chambe...

Page 16: ...cap from the sensor Make sure the sensor shaft is fitted with the O ring and the thrust collar Fig 13 2 Moisten the sensor shaft before installing the sensor 3 Depending on the assembly version a Manu...

Page 17: ...en tighten the sensor by approx turn using an open end wrench AF 17 4 Insert the measuring cable pos 6 through the retractable pipe Fixed cable from the bottom through the retractable pipe from the se...

Page 18: ...ckwise by hand 5 Insert the measuring cable through the protective tube and the KCl hood pos 7 Fixed cable from the sensor upwards to the transmitter Sensor with plug in head from the top through the...

Page 19: ...stallation Endress Hauser 19 3 5 Post installation check After installation check that all connections are firmly in position and leak tight Ensure that the hoses cannot be removed without force Check...

Page 20: ...ed by the dummy plug Otherwise the assembly may not be put into the process 4 2 Operating elements Use the stop lock bolt to lock or release the retractable pipe Fig 17 Fig 18 When using manually oper...

Page 21: ...catch 2 Pull the retractable pipe out as far as possible Service position 3 Lock the sensor holder with the stop lock bolt 4 Complete the necessary service tasks 4 4 Pneumatic operation Operation of...

Page 22: ...ly operated assembly Pneumatically controlled cleaning can be carried out regularly via the rinse connection and the corresponding equipment e g with the fully automatic cleaning and calibration syste...

Page 23: ...ssembly from the process connection 5 Clean the assembly see chapter Cleaning the assembly Dismantling the assembly 1 Remove the clip on raising face Use a screw driver to loosen the raising face see...

Page 24: ...grease to the new seals e g Syntheso Glep1 2 Replace the seals shown in Fig 21 3 Re assemble the assembly a0006012 Fig 21 Position of the seals a0006014 Fig 19 Remove the raising face 1 Raising face 2...

Page 25: ...8 Rinse chamber input valve pneumatically ON OFF PVDF with bellows connection G on request 6 2 Flow assembly Flow assembly with sight glass PFA lined conductive see Fig 22 DN 50 length 230 mm 9 06 onl...

Page 26: ...ing acc to product structure see Technical Information TI079 C07 en Ceragel CPS71 CPS71D pH electrode with double chamber reference system and integrated bridge electrolyte Memosens technology as opti...

Page 27: ...r pH ORP electrodes with GSA plug in head Ordering acc to product structure see Technical Information TI118C 07 en CPK12 special measuring cable For pH ORP glass electrodes and ISFET sensors with TOP6...

Page 28: ...g Ordering acc to product structure see Technical Information TI235C 07 en 7 Trouble shooting 7 1 Replacing damaged parts Warning Damage to the assembly which affects the pressure safety must only be...

Page 29: ...part kits Note Please refer to the following table for the spare part kits ordering numbers acc to the positions in Fig 23 a0006095 Fig 23 Spare parts all assembly versions 1 4 5 19 17 16 7 9 23 20 21...

Page 30: ...bly version manual 5 pieces each 51503732 3 G1 8 pneumatic elbow connections material stainless steel For assembly version pneumatic 2 pieces 71027935 4 Stop bolt with handle 51503731 5 PA cylinder 1...

Page 31: ...ly version process connection internal thread G1 without rinse fittings 71026756 Rinse chamber complete G1 internal thread material stainless steel 1 4571 AISI 316 Ti For assembly version process conn...

Page 32: ...1503733 12 Set of pneumatic limit position switches For assembly version pneumatic 2 pieces 51502874 13 Set of electric limit position switches Ex and Non Ex For assembly version pneumatic 2 pieces 51...

Page 33: ...Ti For assembly version process connection flange DN 50 DN 80 ANSI without rinse fittings 71026677 20 Rinse chamber complete material PEEK For assembly version process connection flange DN 50 DN 80 A...

Page 34: ...ssembly version process connection flange DN 50 DN 80 ANSI with NPT rinse fittings 71026704 21 Rinse connection nozzle G Hastelloy C4 Swagelok 71026794 Rinse connection nozzle G titanium Swagelok 7102...

Page 35: ...d last page of these Operating Instructions with the packaging and the transportation documents No repair without completed Declaration of contamination 7 4 Disposal Remove electronic components e g e...

Page 36: ...osition switches NAMUR type is 90 C 194 F Process temperature range 0 to 140 C 32 to 284 F Process pressure 0 to max 4 bar 0 to max 58 psi overpressure for manual actuation 0 to 10 bar 0 to 145 psi ov...

Page 37: ...r and raised face Seals PEEK PVDF conductive PVDF Hastelloy C4 titanium stainless steel 1 4571 AISI 316 Ti PEEK PVDF conductive PVDF Hastelloy C4 titanium stainless steel 1 4571 AISI 316 Ti FPM Viton...

Page 38: ...nual operation 21 Measuring 21 Measuring system 12 Mechanical construction 37 N Nameplate 6 O Operating elements 20 Operation 4 Manually 21 Pneumatically 21 Operational safety 4 Ordering information 7...

Page 39: ......

Page 40: ...www endress com worldwide BA403C 07 en 05 06 Printed in Germany FM SGML 6 0 DT 71026598...

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