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Endress+Hauser Cleanfit P CPA471, Operating Instructions Manual

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Endress+Hauser Cleanfit P CPA471 Operating Instructions Manual Download Page 13

Cleanfit P CPA472

Installation

Hauser

13

3.3

Installation instructions

3.3.1

Measuring system

a0006077

Fig. 8: 

Measuring system with pneumatic control

1
2
3
4
5
6
7
8

pH/ORP sensor
Assembly Cleanfit 
Transmitter Mycom S CPM153
Special measuring cable
Communication / power supply cable
Power supply Mycom
Power supply CPG310
Control unit CPG310

9
10

11
12
13
14
15

Canisters for cleaning and buffer solutions
Superheated steam/water/cleaning solutions 
(optional)
Rinse block
Rinse water valve
Power/signal cables
Air hoses
Media

1

2

3

8

9

10

11

13
14
15

MEAS

CAL

DIAG

DIAG

PARAM

?

4

5

6

7

12

Summary of Contents for Cleanfit P CPA471

Page 1: ...BA223C 07 en 01 08 71065658 Operating Instructions Cleanfit P CPA472 Retractable Process Assembly...

Page 2: ...Endress Hauser...

Page 3: ...n 21 4 1 First commissioning 21 4 2 Operating elements 21 4 3 Manual operation 22 4 4 Pneumatic operation 22 5 Maintenance 23 5 1 Cleaning the assembly 23 5 2 Cleaning the sensor 23 5 3 Cleaning agent...

Page 4: ...ns for correctness Ensure that electrical cables and hose connections are not damaged Do not operate damaged products and secure them against unintentional commissioning Mark the damaged product as be...

Page 5: ...symbol alerts you to hazards They can cause serious damage to the instrument or to persons if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation They...

Page 6: ...sembly versions and the resulting order codes in the product structure 2 2 Scope of delivery The scope of delivery comprises Cleanfit assembly ordered version Operating Instructions English If you hav...

Page 7: ...Short version up to 108 mm depending on process connection possible electrode lengths A 120 mm B 225 mm 2 Long version up to 212 mm depending on process connection possible electrode length A 225 mm...

Page 8: ...on conditions 3 2 1 Notes on installation The assembly is designed for installation on tanks and pipes Suitable nozzles must be available for this Note When using standard glass sensors only installat...

Page 9: ...below Note The minimum diameter for direct installation in pipework is DN 80 This diameter is required so that the assembly has sufficient distance from the pipe wall when brought into the Measuring p...

Page 10: ...g version for gel sensors Stroke a0008351 Fig 5 Short version for KCl sensors Stroke 170 6 69 291 11 46 215 8 46 43 G 1 38 1 50 20 0 79 58 2 28 125 4 92 80 3 35 30 1 18 40 mm inch 1 57 1 69 67 2 64 20...

Page 11: ...eanfit P CPA472 Installation Endress Hauser 11 a0008350 Fig 6 Short version for gel sensors Stroke 65 2 56 80 3 35 30 1 18 58 2 28 186 7 32 110 4 33 G 1 38 1 50 20 0 79 43 125 4 92 40 mm inch 1 69 1 5...

Page 12: ...rsion A B C D E X 40 1 57 40 1 57 X mm inch 42 1 65 40 1 57 X 42 1 65 X 40 1 57 Process connection X short version X long version A G1 external 108 mm 4 25 215 mm 8 46 B NPT 1 external 108 mm 4 25 215...

Page 13: ...Cleanfit Transmitter Mycom S CPM153 Special measuring cable Communication power supply cable Power supply Mycom Power supply CPG310 Control unit CPG310 9 10 11 12 13 14 15 Canisters for cleaning and...

Page 14: ...free of water and oil no continuous air consumption minimum nominal diameter of the air lines 4 mm 0 16 Connection thread 2 x G 1 8 Caution There must be a pressure reducing valve upstream if the air...

Page 15: ...al Topclean hose no 3 q Topcal Topclean hose no 5 r Topcal Topclean hose no 6 The pneumatic limit position switches serve as control elements and determine the sequence of the individual steps 1 Conne...

Page 16: ...transmitter Please refer to the Operating Instructions of the transmitter for the terminal numbers The following figure shows the electric limit position switch connection to the terminals 11 to 14 of...

Page 17: ...or Make sure the sensor shaft is fitted with the O ring and the thrust collar Fig 13 2 Moisten the sensor shaft before installing the sensor 3 Depending on the assembly version a Manually driven assem...

Page 18: ...r to get stuck producing a counterforce when unscrewing the sensor holder 1 Remove the splash protection cap Fig 15 pos 5 from the assembly 2 Then loosen the retractable pipe pos 2 by turning it antic...

Page 19: ...head from the top through the KCl hood to the sensor In case of symmetrical pH measurement you must push the PML connector onto the PML connection PML potential matching line pos 2 6 Plug in head sen...

Page 20: ...P CPA472 20 Endress Hauser 3 4 Post installation check After installation check that all connections are firmly in position and leak tight Ensure that the hoses cannot be removed without force Check...

Page 21: ...ic assembly Otherwise the assembly may not be put into the process 4 2 Operating elements Use the stop lock bolt to lock or release the retractable pipe Fig 17 Fig 18 When using manually operated asse...

Page 22: ...catch 2 Pull the retractable pipe out as far as possible Service position 3 Lock the sensor holder with the stop lock bolt 4 Complete the necessary service tasks 4 4 Pneumatic operation Operation of t...

Page 23: ...ly operated assembly Pneumatically controlled cleaning can be carried out regularly via the rinse connection and the corresponding equipment e g with the fully automatic cleaning and calibration syste...

Page 24: ...1 Interrupt the process Beware of medium residues residual pressure and higher temperatures 2 Move the assembly to the Service position Secure this position by the stop lock bolt pos 7 3 Dismount the...

Page 25: ...g bolts pos 3 of the rinse chamber pos 6 5 Remove the rinse chamber 6 Pull the stop bolt and turn it by 90 unlock 7 Pull the sensor holder pos 5 downwards out of the cylinder a0008625 Fig 19 Dismantli...

Page 26: ...2 71064624 Pos 20 ID30 00 W3 50 Manual version 2 3 71064624 Pos 20 ID30 00 W3 50 Pneumatic version 4 71064624 Pos 50 ID52 00 W1 50 2x at long version 5 71064624 Pos 10 ID22 00 W3 00 6 71064624 Pos 30...

Page 27: ...no 51502810 Dairy pipe welded fitting PP with FPM seal order no 51502811 Dairy pipe welded fitting PVDF with FPM seal order no 51502812 a0008349 Fig 23 Welded fitting Dummy plug for G1 process connect...

Page 28: ...els e g with without view glass PFA lined DN 24 DN 50 DN 80 etc are available on request 6 2 Limit position switches Set of pneumatic limit position switches 2 pieces order no 51502874 Set of electric...

Page 29: ...dge electrolyte Ordering acc to product structure see Technical Information TI245C 07 en Ceragel CPS72 CPS72D ORP electrode with double chamber reference system and integrated bridge electrolyte Order...

Page 30: ...ecial measuring cable For sensors with TOP68 plug in head for high temperature and high pressure applications IP 68 Ordering acc to product structure see Technical Information TI118C 07 en CPK12 speci...

Page 31: ...echnical Information TI194C 07 en Mycom S CPM153 Transmitter for pH and ORP one or two channel version Ex or non Ex HART or PROFIBUS available Ordering acc to product structure see Technical Informati...

Page 32: ...al personnel After every repair and maintenance activity suitable measures must be taken to test whether the assembly shows any signs of leaking The assembly must then correspond to the specifications...

Page 33: ...Spare part kits Note Please refer to the following table for the spare part kits ordering numbers acc to the positions in Fig 25 a0008771 Fig 25 Spare parts all assembly versions 1 2 3 4 5 6 7 3 8 6...

Page 34: ...to 215 mm 8 46 inch Kit 471 472 long manual 51503718 2 Throttle 2 For assembly version pneumatic 50036864 2 8 Exhaust air restrictor 2 and SS 1 4404 AISI 316L blind stopper 8 For assembly version man...

Page 35: ...52 11 M12x1 stopper For assembly version pneumatic without limit switch 10 pieces 51503733 12 Set of pneumatic limit switches For assembly version pneumatic 2 pieces 51502874 13 Set of electric limit...

Page 36: ...ersion depth up to 215 mm 8 46 inch 51503774 20 Rinse chamber complete NPT 1 external thread PP For assembly version process connection NPT 1 thread adapter without rinse fittings 51503754 Rinse chamb...

Page 37: ...re 0 to max 4 bar 0 to max 58 psi overpressure for manual operation 0 to 6 bar 0 to 87 psi overpressure at 20 C 68 F for pneumatic operation Process temperature 0 to 80 C 32 to 176 F in PVDF 0 to 60 C...

Page 38: ...ISFET sensors KCl 225 mm Long version pH glass electrodes gel 225 mm pH ISFET sensors gel 225 mm Weight 1 5 to 3 kg 3 3 to 6 6 lb depending on assembly version and additional equipment see product st...

Page 39: ...Cleanfit P CPA472 Technical data Endress Hauser 39...

Page 40: ...s electrode 29 I Icons 5 Immersion depth 9 Incoming acceptance 8 Installation 4 8 13 Immersion depth 9 Installation conditions 8 Process 14 Sensor 17 ISFET 29 ISFET sensor 8 L Limit position switches...

Page 41: ...cons 5 Scope of delivery 6 Sensor Cleaning 23 Installation 17 Sensor holder 17 18 Sensors 29 Service 22 Spare parts 33 Splash protection cap 17 18 Stop lock bolt 17 18 21 Storage 8 Symbols 5 T Transmi...

Page 42: ...Cleanfit P CPA472 42 Endress Hauser...

Page 43: ...________________________________________________________________________________________ ______________________________________________________________________________________________________________...

Page 44: ...www endress com worldwide BA217C 07 en 01 08 Printed in Germany FM SGML 6 0 DT 71065658...

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