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EL2.0

Hydrogen Generator (35 bar)

Installation Manual

Rev. 08

–

Mar 2020

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Summary of Contents for EL2.0

Page 1: ...EL2 0 Hydrogen Generator 35 bar Installation Manual Rev 08 Mar 2020...

Page 2: ...6040 Crespina PI Italy VAT no 13404981006 All rights reserved No parts of this manual may be reproduced stored in a data retrieval system or transmitted by any means without the prior written permissi...

Page 3: ...Acoustic Hazards 12 UNPACKING 13 PRODUCT OVERVIEW 14 EL2 0 Front View 14 EL2 0 Rear View 15 ASSEMBLY 16 Required Tools 16 Accessories Spare Parts 17 Gas and Water Connections 18 Gas Connections 19 Wa...

Page 4: ...3 18 EL2 0 Installation Manual Rev 08 Mar 2020 4 Cleaning 28 Transport 28 Disposal 28 TECHNICAL SPECIFICATIONS 29 APPENDIX A SYSTEM INTEGRATION 30 Management of Air Flows 30 Cabinet 30 Gas and Water C...

Page 5: ...tor safely and correctly Keep this installation manual in a safe place and readily available Always follow its instructions It is the operator s responsibility to ensure that an installed EL2 0 is in...

Page 6: ...d in this manual to indicate important text passages which must be given particular attention Warns of dangers of fatal serious injury Warns of danger of injury Warns of physical damage to the product...

Page 7: ...cable with care Do not pull the electric cable to disconnect the plug from the socket Keep the electric cable away from heat oil and sharp edges 6 Always use personal protection devices Wear protecti...

Page 8: ...r Safety Area Danger of death due to explosion Escaping hydrogen can ignite and burn the skin Escaping hydrogen can reduce the oxygen concentration and cause respiratory difficulties Do not inhale hyd...

Page 9: ...al equipment and the application of general safety principles is sufficient There are residual risks associated with the manual handling of the packaging and of the device during installation that can...

Page 10: ...ts Do not reverse the polarity of inputs and outputs Equip the power supply line with proper protections Do not to short circuit the cables of the stack Do not place the stack on conductive surfaces D...

Page 11: ...g immediately Wash off with soap and plentiful water Consult a doctor In the event of eye contact rinse carefully with plentiful water for at least 15 minutes and consult a doctor If ingested do not a...

Page 12: ...r use in standard ambient conditions The EL2 0 has not been designed for outdoor use and it is the user s responsibility to protect the system and all its accessories against exposure to direct sunlig...

Page 13: ...in order to not compromise the EL2 0 efficiency and safety Address to an after sales centre to replace faulty parts IMPORTANT Please keep the original packaging material for possible future transport...

Page 14: ...rator H1 1 H2 Output 1 4 stainless steel pipe Swagelok connector H1 2 Purge 1 4 stainless steel pipe Swagelok connector W1 1 O2 Vent John Guest push fit 10 mm pipe W1 2 Water Refill John Guest push fi...

Page 15: ...ase Date 08 EL2 0 Installation Manual 2020 03 18 EL2 0 Installation Manual Rev 08 Mar 2020 15 EL2 0 REAR VIEW The rear of the electrolyser features two hot air fan exhausts and a factory reset button...

Page 16: ...6 ASSEMBLY REQUIRED TOOLS Gas connections 9 16 combination wrench 5 8 combination wrench Stainless steel pipe cutter stainless steel hand tube bender Water connections Plastic pipe cutter Electrical c...

Page 17: ...ev 08 Mar 2020 17 ACCESSORIES SPARE PARTS Gas and purge connections Stainless steel AISI 136 ASTM A269 1 4 X 0 89 Water connections 8 mm outer diameter LLDPE pipe 10 mm outer diameter LLDPE pipe Condi...

Page 18: ...mend that the user performs a hydrogen leakage test 4 Connect the supplied pipe labelled W1 1 O2 Vent Overfilling to the corresponding port This pipe must lead into an appropriate container placed in...

Page 19: ...r wrench rotating clockwise WATER AND PURGE CONNECTIONS Bulkhead union 10 mm for W1 1 O2 Vent Overfilling port Bulkhead union 8 mm for W1 2 Refilling port Assembly description 1 Cut the tube and remov...

Page 20: ...appropriate PPE 2 Push the tube into the fitting to the tube stop the pipe diameter must be 6 mm 3 Insert the supplied quick male connector into the water drain port W1 3 4 The solution starts flowin...

Page 21: ...e kind of protection should be chosen in relation of the power supply system TT IT TN C TN S and in compliance with all local and national safety requirements We recommend to also install a protective...

Page 22: ...ditioning solution by following point a if the device is supplied with the chemical powder or point b if it is supplied with a diluted substance a Potassium hydroxide powder solve the total content of...

Page 23: ...nd it will automatically fill the internal water tank When the water starts being pumped into the module you can release the start stop button The process will stop automatically when the water reache...

Page 24: ...The EL2 0 has no appropriate electrical protection for exposure to dust and water it must be protected accordingly against this risk For special installations in very humid wet or partially open envir...

Page 25: ...released hydrogen is cylindrical and has a height H of 8 8 m and a radius R of 1 3 m Note that this area also extends in direction of the ground for a value of 10 times the diameter d of the used blow...

Page 26: ...ycle electrolyte around the module Otherwise a short heating and hydration cycle will take place first After the heating hydration cycle the electrolyser will start ramping up it will immediately star...

Page 27: ...o allow firmware updates These updates are performed by Enapter Srl Please do not use it without previous agreement with the supplier The front panel features two USB and a single ethernet port P1 1 T...

Page 28: ...the conditioning solution in compliance with local and national regulation CLEANING The internal components of the device do not need to be cleaned and should not be accessed by the user for cleaning...

Page 29: ...sumption 2 4 kW Max power consumption 3 kW Power supply AC 180 264 V 50 60Hz Ambient conditions Temperature Relative humidity Storage temperature 5 C 45 C 20 95 non condensing Min 2 C Demineralized wa...

Page 30: ...all electrical and mechanical connections and maintain the devices The front must allow air to flow into mounted systems as all Enapter systems will feature front to back airflow The rear side of the...

Page 31: ...late to attach piping and the power supply cables HYDROGEN STORAGE Do not connect to a compressed gas storage cylinder which has a pressure of more than 35 bar The device is protected against overpres...

Page 32: ...ion Document Title Release Date 08 EL2 0 Installation Manual 2020 03 18 EL2 0 Installation Manual Rev 08 Mar 2020 32 Enapter Srl Via Lavoria 56 G 56040 Crespina PI Italy Tel 39 050 644 281 www enapter...

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