Empire Comfort Systems DVLXG55BP90N Installer'S Manual Download

Page: 61 / 72

PARTS LIST

WARNING

Failure to position the parts in accordance with these diagrams

or failure to use only parts specifically approved with this

fireplace may result in property damage or personal injury.

INDEX

NO.

DVLXG55BP90N &

DVLXG55SP90N

DESCRIPTION

ESC804104

Pilot Orifice #27 (Propane)

ESC806046

Pilot Orifice #37 (NG)

ESC806053

Pilot Assembly

ESC838002

Middle Burner

ESC838003

Side Burner

ESC838005

DVLX Series Reflective Side Panels

ESC838006

LH SideTrim

ESC838007

RH Side Trim

ESC838010

DVLX Electronics Tray Assembly

ESC838011

SIT Proflame 2 IFC Controller (Non-Standard — 0.584.309)

ESC838012

DVLX Series Gas Tray Assembly Complete

ESC838013

Air Pressure Switch Kit

ESC838014

Replacement Exhaust Thermal Cut-Out

ESC838016

Top Trim

ESC838018

Primary Glass Retainer

ESC838019

Air Duct Fan Assembly

ESC838020

Bottom Trim

ESC838021

Secondary Glass Top Retainer Assembly

ESC838022

Secondary Infill

ESC838023

Secondary Glass Bottom Retainer

ESC838024

LED Re Remote

ESC838025

LED Power Supply

ESC838026

LED Light Strip Large (Firebox)

ESC838027

LED Light Strip Small

ESC838028

RH Tape Cover

ESC838029

LH Tape Cover

ESC838030

Side LED Light covers

ESC838001

DVLX Series Universal Gas Conversion Kit

ESC838004

SIT Remote Transmitter

ESC838015

Fibre Tape Replacement Kit

NS = Not Shown

Summary of Contents for DVLXG55BP90N

Page 1: ...supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated ...

Page 2: ...nt Framing and Finishing 27 Venting Fireplace 33 Vent System Identification Vertical 34 Vent System Identification Horizontal 35 DUCT VENT INSTALLATION 37 Decorative Crushed Glass Placement 43 LOG Placement 44 Lighting Instructions 47 Multifunction Remote Operating Instructions 48 LED remote operating instructions 54 Intermittent Control System Troubleshooting 56 IPI Electronic System Wiring Diagr...

Page 3: ... the appliance s connected to the venting system are located and other spaces of the building 4 Close fireplace dampers 5 Turn on clothes dryers and any appliance not connected to the venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 6 Follow the lighting instructions Place the appliance bein...

Page 4: ...icable Inspect the venting and vent termination cap for damage corrosion sooting or obstruction and correct if present Check all accessible gas carrying tubes connections pipes and other components for leaks In addition clean and inspect the fireplace following any remodeling work in your home Maintenance Precautions Installation and repair should be done by a qualified service person The fireplac...

Page 5: ...ORTANT SAFETY INFORMATION DO NOT put anything around the fireplace that will obstruct the flow of ventilation air DO NOT use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water DO keep the fireplace area clear and free from combustible ma...

Page 6: ...erials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a se...

Page 7: ...be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizontally vented gas fueled appliance or equipment The sign shall read in print size no less than 1 2 inch in size GAS VENT DIRECTLY BELOW K...

Page 8: ...d agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements ...

Page 9: ...erformed Leak check performed and inlet pressure verified FINISHING Verified all clearances meet installation manual requirements Mantels and wall projections meet requirements pg 11 Granite or Clean Face finishing complies with clearance requirements Barrier for glass front properly installed FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace Media installe...

Page 10: ...ing their products near a heat source If you install a television above this fireplace Empire Comfort Systems accepts no responsibility for damage or injuries Follow the television manufacturer s installation instructions including any recommendations regarding proximity to heat sources If you have a TV above your fireplace turn off the fireplace and let it cool completely before servicing or touc...

Page 11: ...ing See page 27 to page 36 5 Install the ducting See page 37 to page 42 6 Install and connect the gas lines See page 20 and page 21 7 Install the wiring See page 22 8 Remove the barrier assemblies See page 63 to page 65 9 Install the glass or log set and rock wool See their manuals 10 Sync the remote See page 48 11 Adjust the rock wool for perfect burn 12 Troubleshoot any issues See page 57 page 5...

Page 12: ...r to White Buttons Change Speed of Dynamic Colour Run Dynamic Colour LED and Remote On Off Button Index Number Description Part Number Quantity Supplied 1 Air Duct Fan Assembly ESC838019 1 2 Product Registration Card 1 3 LED Remote ESC838024 1 4 AAA Battery 3 5 SIT Remote Transmitter ESC838004 1 1 2 3 4 5 ...

Page 13: ...enter 2 3mm 1 2mm Orifice Sides 1 95mm 1 05mm Air Shutter Opening Center Burner Fully Closed Fully Open Air Shutter Opening Side Burners Fully Closed Fully Open Gas Inlet Shut Off Valve Pipe 1 2 in BSPP female 1 2 in BSPP female Vent Size 4 x 6 4 x 6 GAS SUPPLY PRESSURES Dimension in inches water column w c Gas Type Maximum Minimum Manifold Natural 14 0 7 0 3 5 Propane 14 0 10 8 10 0 ...

Page 14: ...pth from back of the box to centerline of exhaust vent 7 15 32 I Height from bottom of the box to centerline of exhaust vent 34 25 32 J Depth from front trim to centerline of duct vent 7 15 32 K Depth from back of the box to centerline of duct vent 9 27 32 L Height from bottom of the box to centerline of duct vent 35 1 32 M Depth from front of the box to gas line opening 4 31 32 N Depth from back ...

Page 15: ...th from back of the box to centerline of exhaust vent 9 13 16 I Height from bottom of the box to centerline of exhaust vent 34 25 32 J Depth from front trim to centerline of duct vent 9 13 16 K Depth from back of the box to centerline of duct vent 9 13 16 L Height from bottom of the box to centerline of duct vent 35 1 32 M Depth from front of the box to gas line opening 4 31 32 N Depth from back o...

Page 16: ...on NOTICE When installing this fireplace against an exterior wall insulate to applicable insulation codes Single Sided ONLY LOCATING FIREPLACE A peninsula room divider installation requires a minimum of 6 inches of clearance from the perpendicular wall to the front opening of the fireplace DVLXG55S Doubled Sided DVLXG55B Single Sided ...

Page 17: ...he vent pipe Side Wall and Ceiling The minimum clearance from the floor to the ceiling is 36 inches The minimum clearance from the side of the fireplace opening to an adjacent sidewall is 6 inches MIN 36 915 mm MIN 6 153 mm CLEARANCES Mantel and TV Clearances The minimum mantel and TV clearances are shown in the diagrams below 45 10 COMBUSTIBLE MANTELS TVs CAN BE INSTALLED ANYWHERE IN THIS ZONE TO...

Page 18: ...l vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall Venting termination shall not be recessed into wall or siding ATTENTION Vinyl Soffit Vinyl Ceiling Vinyl Overhang Disclaimer Clearances are to heat resistant material i e wood metal This does not include vinyl Empire Comfort Systems Inc will not be held responsible for heat damage...

Page 19: ...kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW 6 in 15 cm for appliances 10 000 Btuh 3 kW 9 in 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW 12 in 30 cm for appliances 50 000 Btuh 15 kW K Clearance to a mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally L Clearance above paved ...

Page 20: ... a New Main Gas Shut Off Valve Check Local Code Each fireplace should have its own manual gas shut off valve A manual main gas shut off valve should be located in the vicinity of the fireplace Where none exists or where its size or location is not adequate contact your local authorized installer for installation or relocation WARNING Never pressure test with fireplace connected control valve will ...

Page 21: ...SUPPLY CONT D Test For Leaks On Unexposed Connections Perform a pressure test on all unexposed connections Never pressure test with fireplace connected control valve will sustain damage Disconnect the fireplace from piping at the control valve inlet and cap the pipe before pressure testing NOTICE The IP valve is equipped with a captured screw type pressure test port therefore it is not necessary t...

Page 22: ...ch is accessible from outside the cavity can also be used to disconnect the power Regardless of the method used it MUST ALWAYS be possible to safely isolate the electrical supply to the appliance after it has been fully installed This appliance must not be located immediately below a socket outlet No additional power supply is required for the power flue ELECTRICAL CONNECTIONS JUNCTION BOX CONNECT...

Page 23: ...cture built to enclose the gas fireplace and or its vent system In cooler climates the vent should be enclosed inside the chase NOTICE Requirements for ceiling and wall shield firestops and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Check local building codes to determine the requirements to these...

Page 24: ... It is important to allow for finished face when setting the depth of the fireplace 3 Install nailing flanges onto fireplace 4 Move fireplace into position 5 Secure fireplace to framing with nailing flanges Set the depth to suit facing material flush 1 2 inch or 3 4 inch set back depths Nailing flanges secured to framing INSTALLATION CONT D ...

Page 25: ...D ATTENTION Cold climate installation recommendation When installing this fireplace against a non insulated exterior wall it is recommended that the outer walls be insulated to conform to applicable insulation codes MIN 36 915 mm MIN 6 153 mm 45 10 COMBUSTIBLE MANTELS TVs CAN BE INSTALLED ANYWHERE IN THIS ZONE TOP EDGE OF FIREPLACE OPENING A B C D E F G 1 Minimum 8 MANTEL Finishing Finish the wall...

Page 26: ...ATION CONT D Corner Installation Vertical 90 degree elbow to 45 degree horizontal out the wall 12 in minimum rise before elbow NOTICE Corner installation will require more vertical vent pipe depending on wall thickness and horizontal dimension Double sided peninsula installation NOTICE Ensure to follow venting instructions both exhaust and ducting ...

Page 27: ...FRAMING AND FINISHING Installing Firestops Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal Firestops Horizontal runs in the vent system which pass through either interior or exterior wal...

Page 28: ...uctions Cut a 10 5 8 inch x 10 5 8 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists If the area above the ceiling is NOT an attic position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole If the area above the ceiling is an attic position and secure the firestop on ...

Page 29: ... National Electrical Code ANSI NFPA 70 Latest Edition The supplied conduit and wires are common across other Empire models The pressure switch wires are not required for this model On the Vent Fan end these pressure switch wires can be coiled up and tucked out of the way or cut back At the fireplace end there is a large excess of wire length The white and black will have bare ends the green a ring...

Page 30: ...nd secure with nut Connect the black and white wire to the terminals on the inducer motor as shown in the figure below Remove the top 10 X 1 2 inch screw on the front of the flue box and attach the green wire from the main harness and the green yellow wire from the inducer motor with the screw as shown in the figure that follows Re attach the rear panel and flue box to the Power Vent outer box wit...

Page 31: ...ply a bead of silicone sealant to the rear surface of the flange to create a weather tight seal between the mounting flange and the wall 14 1 2 2 1 9 NOTE Sealant must be rated for 300 F continuous exposure at minimum 5 Place the Power vent into the hole with the inducer outlet toward the bottom and secure with 8 10X 1 inch screws as shown below 6 Apply a bead of silicone sealant to create a water...

Page 32: ...can only be used with DuraVent Direct Vent Pro 4 X 6 5 8 inch piping NOTICE All outer connection joints must be sealed with aluminum tape or silicone sealant rated above 300 F 149 C The inner flue joints do not require any sealant This power vent can be routed in any path as long as it meets the following requirements Maximum vertical distance above fireplace floor 50 ft Maximum effective length 5...

Page 33: ...bows Effective Length 36 ft 5in VENTING FIREPLACE H1 H2 H3 V1 A TO BOTTOM UNIT EXAMPLE 2 Fireplace Height V1 H1 H2 Elbows Total Effective Length 3ft 5inch 5ft 10ft 20ft 2 36ft 5in Vertical Run Up Fireplace Height 3 ft 5in Vertical Run Down 5 ft Horizontal Run H1 H2 10ft 20ft 30 ft Number of Elbows 2 Effective Length Vertical Run Up 2 x Vertical Run Down Horizontal Run 3 x of 90 Elbows 1 5 x of 45 ...

Page 34: ...f Verify clearances for the termination When selecting a vent system for use with the fireplace refer to the see Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing Check all clearances and venting components Identify if any problems exist in the vent system Check pipe diameter on vent system and fireplace to verify the size is the same NOTICE All outer connectio...

Page 35: ...y clearances for the termination When selecting a vent system for use with the fireplace refer to the see Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing Check all clearances and venting components Identify if any problems exist in the vent system Check pipe diameter on vent system and fireplace to verify the size is the same NOTICE All outer connection joint...

Page 36: ...ing In these cases increasing the vent height may solve this problem Installing the Vent System in a Chase A chase is a vertical box like structure built to enclose the gas fireplace and or its vent system Vertical vent runs on the outside of a building may be but are not required to be installed inside a chase VERTICAL TERMINATION CAUTION Treatment of firestop spacers and construction of the chas...

Page 37: ...upward Pre Inline Blower Maximum effective length to blower 30ft effective length calculations shown in Equation 1 Minimum effective length to blower 6 ft Maximum length of wire reinforced duct 1ft Minimum length of wire reinforced duct 0 5ft Maximum 2 90 bends or 4 45 bends before inline blower Post Inline Blower Maximum effective length of 10 ducting 20ft per length Minimum effective length of 1...

Page 38: ...B1 3ft 5in 10ft 13ft 5in Vertical Run Down 0ft Horizontal Run A1 A2 2ft 6ft 8ft Number of Bends 2 Effective Length Vertical Run Up 2 x Vertical Run Down Horizontal Run 3 x of 90 bends 1 5 x of 45 bends length of wire reinforced ducting Effective Length 13ft 5in 2 x 0 ft 8ft 3 x 2 bends 1 5 x 0 bends 1ft Effective Length 28ft 5in DUCT VENT INSTALLATION B1 A2 C D R2 R1 A1 3 Way Splitter 10 Wire Rein...

Page 39: ...ight V1 0 Vertical Run Down 0ft Horizontal Length 1 12ft 0ft 0ft 3 x 2 1 5 x 1 12ft 0ft 0ft 12ft Horizontal Length 2 4ft 6ft 1 5ft 3 x 2 1 5 x 1 11 5ft 6ft 1 5ft 20ft Horizontal Length 3 4 5ft 6ft 6ft 3 x 2 1 5 x 1 16 5ft 6ft 1 5ft 24ft DUCT VENT INSTALLATION Effective Combined length Combined Horizontal Run length of 10 ducting Effective Combined length H1 H2 H3 L4 Effective Combined length 12ft ...

Page 40: ...e Ducting MINIMUM 3 OUTLETS FAN FIREPLACE 10 FLexible Ducting 10 Duct Outlet MINIMUM 1 OUTLET CAUTION Due to sharp edges always use gloves when handling the flex vent duct components Always follow the duct venting requirements to establish blower location vent lengths outlet locations and return air obligations Always stretch cut to length and secure venting with metal strapping and use horizontal...

Page 41: ...own below Ensure that the fan is suspended and no parts of the fan or ducting touch the framing DUCT VENT INSTALLATION When installing the ducting vertically keep the ducting fully extended and held in place with bracing at 4ft spacings MINIMUM BEND RADII FOR DUCTING To keep maximum flow within the ducted heat system all bends should maintain the minimum bend radii 14 5 16 20 VERTICAL SUPPORTS 4ft...

Page 42: ...nts or infirm persons Overheated rooms are NOT SAFE for infants A minimum of 60 return air must discharge into the same room the fireplace is located DUCT VENT INSTALLATION DUCTING The designs shown below is indicative only and can be adapted on a case by case basis to suite individual installations RESTRICTION ON DUCTING 10 Fully open 78 54in 1 minimum 1 x 10 Outlet Maximum Restriction 10 78 54in...

Page 43: ...essive glass can cause sooting Ensure that the glass covers the entire infill and all the burners Notice Do not place crushed glass in the pilot recessed area Place the crushed glass over the secondary infill that sits between the two panes of glass as well Crushed Glass Media Required Caution Do not place crushed glass in the box around the pilot DECORATIVE CRUSHED GLASS PLACEMENT ...

Page 44: ...G 1 FRONT LARGE LOG 1 TOP TUNNEL LOG FRONT TUNNEL LOG TOP LARGE LOG 2 FRONT SMALL LOG FRONT SMALL LOG TOP EMBERS FRONT EMBERS TOP LARGE LOG 2 TOP MEDIUM LOG 1 FRONT MEDIUM LOG 1 TOP MEDIUM LOG 2 FRONT MEDIUM LOG 2 TOP SMALL LOG FRONT SMALL LOG TOP LARGE LOG 2 FRONT LARGE LOG 2 TOP LARGE LOG 1 FRONT LARGE LOG 1 TOP TUNNEL LOG FRONT TUNNEL LOG TOP Log Identification ...

Page 45: ...en in the images below Place all logs as shown in the three steps on the next page Place the embers around the logs in a single layer Ensure that the embers cover the entire infill and all the burners Notice Do not place embers in the pilot recessed area Place the embers over the secondary infill that sits between the two panes of glass as well Fold ALL tabs 90 ...

Page 46: ... CONT D Step 1 Step 2 Step 3 Completed Log Set with Bed of Embers Small Log Tunnel Log Tunnel Log Small Log Center Log Large Log 2 Large Log 1 Large Log 1 Medium Log 1 Medium Log 2 Medium Log 2 Large Log 2 Medium Log 1 ...

Page 47: ...hen smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this page If you do not smell gas go to the next step 5 Turn ON electric power to the appliance 6 Use the remote to turn your fireplace on If the pilot does not light within 60 seconds stop and go back to step 5 7 Refer to remote control instructions for detailed information control feature...

Page 48: ...ause severe injury or death The receiver causes ignition of the fireplace The fireplace can turn on suddenly Keep away from the fireplace burner when operating the remote system or activating manual bypass of the remote system CAUTION PROPERTY DAMAGE HAZARD Excessive heat can cause property damage The fireplace can stay lit for many hours Turn off the fireplace if it is not going to be attended fo...

Page 49: ...ack 4 Push the ON button on the transmitter within 10 seconds The SIT controller will beep four times to indicate that the transmitter s command is accepted The system is now initialized Should the SIT controller be replaced with a brand new controller then it may be necessary to hold down the GREEN button throughout the whole pairing procedure above Temperature Indication Display C or F With the ...

Page 50: ...om the receiver confirms reception of the command ure ture Remote Flame Control The fireplace has six flame levels With the system on and the flame level at the maximum in the fireplace pressing the down arrow button once will reduce the flame height by one step until the flame is turned off The up arrow button will increase the flame height each time it is pressed If the up arrow button is presse...

Page 51: ...ons until the desired set temperature is displayed on the LCD screen of the transmitter Room Temperature Set Temperature MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures As the room temperature gets closer to the...

Page 52: ... function press the MODE and UP Buttons at the same time To deactivate this function press the MODE and UP Buttons at the same time Low Battery Power Detection Transmitter The life span of the remote control batteries depends on various factors Quality of the batteries How frequently the fireplace cycles on and off When the transmitter batteries are low an Icon will appear on the LCD display of th...

Page 53: ...rgized 2 A diagnostic code is sent through the diagnostic red LED and 3 The IFC board will ignore any burner ignition command and remain in the OFF state unless the unlock command sequence is met The causes of lockout must be investigated under safe conditions by the user and or the service personnel To reset the IFC from a lockout state perform the following procedure Turning the system power sup...

Page 54: ...ow paired Remote Pairing Button Indicator Light LED REMOTE OPERATING INSTRUCTIONS Turning the LEDs on Press the On Off button to turn the LEDs on Note If the remote is left inactive for more than 1 minute the remote will turn off but the LEDs will remain on Push the On Off button to turn the remote on Colour Selection Wheel Program Button Light Intensity Buttons Colour to White Buttons Change Spee...

Page 55: ...ghten the LED Changing to White Press the buttons to change from a color to white Repeatedly pressing the right button will change the LEDs towards white LED REMOTE OPERATING INSTRUCTIONS Programming a Dynamic Color 1 Press the button 2 Touch the color wheel as desired The LEDs will not change colors 3 Touch the button again to finish the sequence Running a Dynamic Color Press to run the preset dy...

Page 56: ...gram on page 58 and Lighting Instructions on page 45 Troubleshooting Before proceeding with the troubleshooting table verify that the 120VAC power supply is present Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet pressure meets the manufacturer s recommended inlet pressure If necessary adjust the line pressure regu...

Page 57: ... sensor and pilot igniter Pilot not grounded well Check ground connections Sensor wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot gas line bent or kinked Replace pilot tube Faulty pilot sensor bent Replace pilot Faulty valve Replace valve Burner takes too long to fully light Low gas pressure Check gas supply pressure Clogged or dirty carryover burner ports C...

Page 58: ...g Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Backfire of burner Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Low gas pressure Check gas supply pressure Fireplace produces unwanted odors Vapors from paint hairspray glue etc Ventilate room until odor stops Do not use paint hairsp...

Page 59: ...al injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier IPI ELECTRONIC SYSTEM WIRING DIAGRAM CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation FUSE 5X20 FUSE MAINS SUPPLY CONNECTION LIVE 120VAC NEUTRAL GROUND ROOM AIR DUCT FAN COMBUSTION FAN RUN INT...

Page 60: ... to Propane MF DVLXG55B DVLXG55S SIT Proflame II CKZ02 Propane to Natural MF DVLXG55B DVLXG55S SIT Proflame II Log Sets Description LS55LTF Log Set Ceramic Fiber Traditional Charred LS55CD Log Set Driftwood Log Set Burncrete Glass Media Description DG1CLF Crushed Glass Clear Frost approx 1 sq ft DG1BCR Crushed Glass Copper Reflective approx 1 sq ft DG1BZR Crushed Glass Bronze Reflective approx 1 s...

Page 61: ...er Non Standard 0 584 309 11 ESC838012 DVLX Series Gas Tray Assembly Complete 12 ESC838013 Air Pressure Switch Kit 13 ESC838014 Replacement Exhaust Thermal Cut Out 14 ESC838016 Top Trim 15 ESC838018 Primary Glass Retainer 16 ESC838019 Air Duct Fan Assembly 17 ESC838020 Bottom Trim 18 ESC838021 Secondary Glass Top Retainer Assembly 19 ESC838022 Secondary Infill 20 ESC838023 Secondary Glass Bottom R...

Page 62: ...lure to use parts specifically approved for this appliance may result in property damage or personal injury 6 10 22 21 9 16 5 4 23 Inner Glass Primary Outer Glass Secondary 15 18 7 8 17 14 24 26 27 19 27 5 13 12 25 1 2 3 20 11 ...

Page 63: ...ful not to scratch the glass when cleaning Check the barrier screen for fit and structural integrity Check all latches or other door retention components for proper operation tension and relief mechanisms are free from obstructions Inspect the log set if applicable and decorative media if applicable for debris or damage Freshen up the glowing embers if applicable Replace batteries in the remote tr...

Page 64: ... to clean glass when glass is hot WARNING 1 Avoid breaking the glass 2 Do not operate this appliance without the glass or with broken glass Have a qualified service person replace damaged glass and gasket using materials specified by Empire Comfort Systems 3 Do not abuse or strike the glass 4 The use of substitute glass will void all product warranties WARNING Do not operate the appliance with the...

Page 65: ...e bottom glass retainer assembly 9 Lift the bottom glass retainer assembly out a little Disconnect the wires on the left side of the wiring harness and set it to the side 2 Green wires to GREEN Button Yellow and Purple wires to BLACK Button LED Connector 10 Lift the bottom trim out 11 Remove the top glass retainer mount which is secured with three 3 screws ...

Page 66: ...e gas valve Natural gas models will have a manifold pressure of approximately 3 5 in w c 871 kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 in w c 1 120 kPa for the purpose of input adjustment to a maximum of 14 0 in w c 3 484 kPa Propane gas models will have a manifold pressure approximately 10 0 in w c 2 49 kPa at the valve outlet with the inlet pressure to th...

Page 67: ...uelbed media Remove the infill by unscrewing the four screws lift it from the firebox by lifting one end up into the top corner and then out towards you Take care not to scratch the firebox paint Lift out the burners and replace as necessary Serial Number The serial number is located on the date plate beneath the engine of the fireplace Removing the Control Tray With the glass infill and burners r...

Page 68: ...ch and remove the two screws on either side of the pressure switch to remove it from the bracket Replace the pressure switch and reattach the screws and silicone tubes The black hose should be connected to the low pressure port and the translucent to the high pressure port For the TCO Reach into the access hatch and locate the TCO The TCO has two wires connected to the main body of the fireplace R...

Page 69: ...ervice person or dealer When ordering parts first obtain the Model Number and Serial Number from the rating plate on your equipment Then determine the Part Number from the list in this manual not the Index Number and the Description of each part from the illustration and part list Be sure to give all this information Fireplace Model Number Part Description Fireplace Serial Number Part Number Type ...

Page 70: ...e will repair or replace at Empire s option Duties of the Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale canceled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might res...

Page 71: ...71 Date Dealer Name Service Technician Name Service Performed Notes APPLIANCE SERVICE HISTORY ...

Page 72: ...mfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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