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Emerson Rosemount Ultrasonic 3410 Series Manual Download Page 10

Figure 1-5: 3410 Retrofit Electronics Assembly

A. End cap and security screw

B. O-ring

C. Desiccant packet

D. CPU module

E. Optional RS-232 I/O module
F. Optional RS-485 I/O module

G. Blanking cover
H. Guide plate

I. M20 reducer
J. Ground lug - external

K. Transmitter electronics enclosure

L. Power supply

M. I.S. barrier board

N. Standoffs

O. Backplane board

P. O-ring

Q. End cap and security screw

R. O-ring

S. Acquisition cable and roll pin
T. Acquisition module assembly

U. Base enclosure

V. Cable glands

W. Gasket, base enclosure

X. Acquisition cable clamp

Upgrade kit instructions

February 2022

10

3410 Series Electronics Upgrade kit instructions

Summary of Contents for Rosemount Ultrasonic 3410 Series

Page 1: ...Upgrade kit instructions 00825 0200 3240 Rev AA February 2022 Rosemount Ultrasonic 3410 Series Electronics ...

Page 2: ...Upgrade kit instructions February 2022 2 3410 Series Electronics Upgrade kit instructions ...

Page 3: ...ous injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know and consider Tip Tip provides information or suggestions for improved efficiency or best results Note Note is general by the way...

Page 4: ...Upgrade kit instructions February 2022 4 3410 Series Electronics Upgrade kit instructions ...

Page 5: ... from Mark II electronics to 3410 Series electronics complete Sections 3 and 4 in the Rosemount Ultrasonic Mark III Upgrade Kit Instructions to determine the communications and output settings of the Mark II electronics Use those settings and the instructions in this manual to configure the 3410 Series electronics 1 2 Before you begin This section shows all of the parts and tools required to perfo...

Page 6: ...escent wrench for cable glands and electrical conduit MeterLink is required to communicate with the meter electronics access information and collect the configuration in the meter and then convert and download the configuration into the new 3410 Series electronics Always use the latest version of MeterLink Upgrades to the latest version are available at Emerson com Rosemount Upgrade kit instructio...

Page 7: ... can result in the loss of important set up data 3 through 8 provide more detailed instructions on obtaining the required information with respect to the communications set up of the Mark III electronics however if these settings are already known these steps can be skipped Step 8 is for Frequency and Diagnostic outputs For reference the known values should be entered in the Summary table of commu...

Page 8: ...rofit upgrade is based on the wiring terminations and the settings of various switches on the boards that comprise the electronics 6 Power down the electronics CAUTION Equipment damage Remove power from the meter electronics Failure to remove power from the meter electronics may result in damage to the equipment 7 Remove the end caps from the upper electronics housing of the meter to access the el...

Page 9: ...Figure 1 3 Remove End Caps from the Upper Electronics Enclosure Figure 1 4 3400 Electronics Assembly board layout February 2022 Upgrade kit instructions Upgrade kit instructions 9 ...

Page 10: ...reducer J Ground lug external K Transmitter electronics enclosure L Power supply M I S barrier board N Standoffs O Backplane board P O ring Q End cap and security screw R O ring S Acquisition cable and roll pin T Acquisition module assembly U Base enclosure V Cable glands W Gasket base enclosure X Acquisition cable clamp Upgrade kit instructions February 2022 10 3410 Series Electronics Upgrade kit...

Page 11: ...ut settings in Communication Output settings based on the Field Connection Board wire terminations and or switch settings of the CPU board and Option Board if installed This information will be used to configure the new 3410 Series electronics later in this procedure Figure 1 6 Mark III CPU Board Showing Switch Settings February 2022 Upgrade kit instructions Upgrade kit instructions 11 ...

Page 12: ...tronics can now be physically removed from the meter Unscrew all wiring from the Field Termination Board It may be helpful to label the wires to make it easier to connect the 3410 Series electronics 2 Remove any conduit and wiring attached to all six conduit ports 3 Remove any ground wire attached to the ground lug on the outside of the upper electronics housing At this point there should be no wi...

Page 13: ...he base enclosure Figure 1 9 Remove Bolts from Base Enclosure Cover 5 Remove the upper electronics housing from the base enclosure a Remove the Acquisition cable which comes down from the upper electronics to the Acquisition module in the base enclosure February 2022 Upgrade kit instructions Upgrade kit instructions 13 ...

Page 14: ...ucers to the Acquisition module a Remove the screws from the ends of the two connectors b Disconnect the connectors and remove each of the transducer wires from the connector 7 Loosen the cable glands on the base enclosure and pull all of the transducer cables out of the base enclosure 8 Unscrew the three screws holding the Acquisition module in the base enclosure and remove the Acquisition module...

Page 15: ...olts Figure 1 11 Remove Old RTV 10 Remove the base enclosure from the meter body 11 If RTV silicone adhesive sealant was used to seal the base enclosure to the meter body remove the adhesive sealant so the 3410 base enclosure will have a clean mounting surface The 3400 Series electronics should be completely removed from the meter body at this time February 2022 Upgrade kit instructions Upgrade ki...

Page 16: ...ics housing from the base enclosure The acquisition cable connector from the upper electronics is attached to the acquisition module with two screws The cable is also secured by a cable clamp to a mounting bolt a Remove the screw securing the cable clamp and then loosen the two screws on the acquisition cable connector and disconnect the acquisition cable connector from the acquisition module Figu...

Page 17: ...ent the base so that the A1 transducer port is closest to the A1 transducer location on the meter body The meter body has the transducer location labels embossed in the body next to each transducer boss The ports on the base enclosure must be oriented outward towards the sides of the meter body perpendicular to meter axis Figure 2 3 Base Enclosure Orientation 6 Use the four in bolts with stainless...

Page 18: ... top of the well Excess sealant will adhere to the acquisition board when it is installed and make future removal of the board difficult Figure 2 5 Apply RTV Sealant Around Bolts 8 Insert the Acquisition board in the base enclosure and secure it with the two screws as shown for now Figure 2 6 Acquisition Module Attachment Screws Upgrade kit instructions February 2022 18 3410 Series Electronics Upg...

Page 19: ...e Enclosure Cable Glands Installation 10 Judge the proper length and cut off the excess 11 Strip the outer insulation outer shield and inner insulation using a utility knife Verify that insulation of individual wires was not cut while removing outer layers Strip each wire 0 28 in Figure 2 9 Transducer Cable Cut Instructions February 2022 Upgrade kit instructions Upgrade kit instructions 19 ...

Page 20: ... transducer cables to the correct length with allowance for the wiring terminations and connector placement 16 Ensure that the contacts clamp on the bare wires and not on the wire insulation when the wires are being terminated on the connector a Leave the connector plugged into the Acquisition board while terminating the individual wires b Tighten the connector screws on the either end of the conn...

Page 21: ...hould be dressed in groups of two A1 and C1 D1 and B1 A2 and C2 D2 and B2 Install one cable tie at three inches from the base enclosure and another about the point where the cables start to bend and separate out to their respective port February 2022 Upgrade kit instructions Upgrade kit instructions 21 ...

Page 22: ... to the acquisition module and secure the cable connector by tightening the two screws 19 Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module Upgrade kit instructions February 2022 22 3410 Series Electronics Upgrade kit instructions ...

Page 23: ...sure the O ring on the base of the upper enclosure is properly seated Position the upper enclosure housing so that it is in the desired orientation for reattaching the electrical conduit 22 Install the 3410 meter upper enclosure on the base enclosure once the transducers are wired correctly 23 Install the two screws with the 6 mm Allen wrench to secure the upper enclosure to the base enclosure Feb...

Page 24: ... to Base Enclosure 24 Remove the end cap next to the conduit entries from the upper enclosure Figure 2 15 shows the layout of the 3410 electronics Upgrade kit instructions February 2022 24 3410 Series Electronics Upgrade kit instructions ...

Page 25: ...tional I O module D 3410 Series Transmitter electronics enclosure E I S Barrier module F Power supply G Backplane H Optional local display module I End cap J Acquisition module K Base electronics enclosure February 2022 Upgrade kit instructions Upgrade kit instructions 25 ...

Page 26: ...r uncorrected forward flow Frequency digital output 3 Configured to output digital output 1A Drive mode open collector Digital output 1A is configured for validity status If the settings above are not consistent with those used in your meter then these parameters can be changed using MeterLink software to reconfigure the communication ports and output ports later in this procedure 3410 Communicati...

Page 27: ...et the WRITE PROT switch to the OFF position to allow configuration parameters to be written to the meter Only enable the DHCP server if the meter is not connected to a network that may have a DHCP server already running The DHCP server is designed for use when a PC connects directly to the meter and requires the meter to assign the PC an IP address 26 Wire all of the electrical connections Figure...

Page 28: ...ower terminal block B CPU upper terminal block and switches C CPU module D 24 VDC loop power E Optional RS 232 I O module F 10 4 36 VDC power G Fuse H Optional RS 485 I O module I Ethernet terminal block J Chassis ground Upgrade kit instructions February 2022 28 3410 Series Electronics Upgrade kit instructions ...

Page 29: ...er G Fuse H Guide plate blanking cover I Guide plate blanking cover All of the terminations in the 3410 Series electronics are removable terminal blocks Removing the terminal blocks from the modules before terminating wires to them makes wiring easier 3410 Communication and Output settings of this document also includes wiring tables and illustrations for each of the connectors in the February 202...

Page 30: ...he meter with the end caps removed unless you are in a non hazardous or explosive free environment Failure to comply could result in death serious injury and possible equipment damage 29 Apply the sealing compound to the conduit seal fittings and allow to set in accordance with manufacturer specifications 30 Apply electrical power to the system and verify the field connections are working correctl...

Page 31: ...erLink software installed version 1 10 or later Ethernet LAN adapter Configured to automatically obtain IP address via DHCP Desired 3410 Series meter s communication configuration parameters IP address Serial communication parameters such as baud rate and Modbus ID if desired Ethernet initial connection steps Procedure 1 Power up the 3410 Series meter and wait two minutes for the meter to startup ...

Page 32: ...ommunication connection using RS 232 Serial Communications settings and Field Setup Wizard RS 232 Serial initial connection material checklist The following materials and information are required Ultrasonic serial cable Personal computer PC with MeterLink software version 1 10 or later Desired 34003410 meter s communication configuration parameters IP address if desired Serial communication parame...

Page 33: ...e 3 1 CPU RS 232 RS 485 wire colors CPU Wire colors R X Red T X White C O M Black 3 Start MeterLink on the PC and create a new Meter Directory record with the following parameters February 2022 Upgrade kit instructions Upgrade kit instructions 33 ...

Page 34: ...on properties for Baud Rate of 19200 and Comms Address Modbus ID of 32 4 Use the Meter Connect menu path and click Direct connection for the meter record established above MeterLink will now connect to the meter using the user specified serial communication settings Upgrade kit instructions February 2022 34 3410 Series Electronics Upgrade kit instructions ...

Page 35: ...s the Communications dialog This dialog displays the communications parameters for the 3410 Series electronics and is used to adjust the Baud Rate and Comms Address i e Modbus ID for the serial ports Figure 3 2 Communications Settings dialog 2 Use the Driver selection pull down menu if communication settings require RS 485 February 2022 Upgrade kit instructions Upgrade kit instructions 35 ...

Page 36: ...enabled in the 3410 electronics prior to writing the convereted configuration Otherwise some configuration points may not be able to be written Writing the converted configuration file to the meter Procedure 1 With communication to the meter established use the Tools Edit Compare Configuration menu path to access the Edit Compare Configuration dialog Upgrade kit instructions February 2022 36 3410 ...

Page 37: ...Electronics of this document i e Meter Name MKIII Final Config 3 4 2005 10 15 02 AM cfg b Click Open The file opens and you returned to the Edit Compare Configuration dialog Figure 3 5 Open Configuration File Dialog c Click Convert see Figure 3 6 MeterLink reads the 3410 configuration from the meter and modifies it with the 3410 configuration February 2022 Upgrade kit instructions Upgrade kit inst...

Page 38: ...s you to set this parameter Figure 3 7 HART Parameter Settings For Gas ultrasonic meters the HART Secondary Variable options are Uncorrected flow rate Corrected flow rate Average flow velocity Average sound velocity Energy flow rate Mass flow rate All data points shown in yellow have been modified from the 3400 configuration Upgrade kit instructions February 2022 38 3410 Series Electronics Upgrade...

Page 39: ...o errors f Save the 3400 Series electronics configuration file to your PC g With the converted configuration still displayed from the Edit Compare Configuration dialog click the Meter radio button located next to the Compare button see Figure 3 8 h Compare the file to verify that this saved configuration matches the meter configuration If an error occurs go back to the beginning of the Step 2 and ...

Page 40: ...re correct e g temperature pressure meter connections and meter outputs b In the Meter name field insert a name for the meter this name displays on MeterLink main window and the Maintenance logs and Reports files c Ensure the 3410 Series Electronics digital outputs are configured appropriately The 3410 Series Electronics also supports and may be configured for the AGA8 Detailed Method Upgrade kit ...

Page 41: ...he Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency Digital Outputs Sources Page Figure 3 11 Field Setup Wizard Frequency and Digital Output Sources Page February 2022 Upgrade kit instructions Upgrade kit instructions 41 ...

Page 42: ...reverse Phase B lags Phase A while reporting forward flow leads Phase A while reporting reverse flow Lead forward Lag reverse Phase B leads Phase A while reporting forward flow lags Phase A while reporting reverse flow Phase A and Phase B output based on flow direction Reverse flow output only reports flow in the reverse direction For frequency outputs Phase B of the output is 90 degrees out of ph...

Page 43: ...tten to the meter Click Finish in the Field Setup Wizard dialog to write any changes to the meter 4 You have successfully completed upgrading your3400 electronics to 3410 Series electronics 5 Save your configuration file for the meter s parameters you just set as the As Left Settings February 2022 Upgrade kit instructions Upgrade kit instructions 43 ...

Page 44: ...ing I O and switch settings in this appendix to configure the 3410 Series electronics parameters Figure A 1 Mark III Field Connection Board Switches and Connectors Upgrade kit instructions February 2022 44 3410 Series Electronics Upgrade kit instructions ...

Page 45: ...itches Note The switch positions shown in the sketches of the switch banks are the factory default positions A 1 Mark III RS 232 Full Duplex Figure A 3 Port A Settings February 2022 Upgrade kit instructions Upgrade kit instructions 45 ...

Page 46: ...ings A 2 Mark III RS 485 Half Duplex Figure A 5 Port A Settings Factory Default Switch Settings for Port A Figure A 6 Port B Settings Upgrade kit instructions February 2022 46 3410 Series Electronics Upgrade kit instructions ...

Page 47: ...Mark III Discrete output switch settings Figure A 7 Group 1 Frequency and Digital Outputs Figure A 8 Group 2 Frequency and Digital Outputs February 2022 Upgrade kit instructions Upgrade kit instructions 47 ...

Page 48: ... Board If Installed A 4 Mark III RS 232 Full Duplex Figure A 10 Port C Settings A 5 Mark III RS 485 Half Duplex Figure A 11 Port C Settings Upgrade kit instructions February 2022 48 3410 Series Electronics Upgrade kit instructions ...

Page 49: ...III Series 100 option board if installed Figure A 12 Analog Output 1 Figure A 13 Analog Input 1 Temperature Figure A 14 Analog Input 2 Pressure February 2022 Upgrade kit instructions Upgrade kit instructions 49 ...

Page 50: ...ption Board If Installed A 7 Mark III RS 232 Full Duplex Figure A 16 Port C Settings A 8 Mark III RS 485 Half Duplex Figure A 17 Port C Settings Upgrade kit instructions February 2022 50 3410 Series Electronics Upgrade kit instructions ...

Page 51: ...option board if installed Figure A 18 Analog Output 1 Figure A 19 Analog Output 2 HART capable Figure A 20 Analog Input 1 Temperature Figure A 21 Analog Input 2 Pressure February 2022 Upgrade kit instructions Upgrade kit instructions 51 ...

Page 52: ...t used RS 232 if S4 is set to RS232 RS 485 Half Duplex if S4 is set to RS482 and S5 2 is set to Half RS 485 Full Duplex if S4 is set to RS 485 and S5 2 is set to Full Serial port C Not used if J16 not used RS 232 if S10 is set to RS232 RS 485 Half Duplex if S10 is set to RS 485 Digital output 1A Not used if J4 2 not used TTL if S8 1 is set to TTL Open Collector if S8 1 is set to OC Digital output ...

Page 53: ...ource if S12 is set to SRC Sink if S12 is set to SINK Analog input 2 Not used if J12 3 not used Source if S13 is set to SRC Sink if S13 is set to SINK Analog output 1 Not used if J11 not used Source if S14 is set to SRC Sink if S14 is set to SINK Analog output 2 HART Capable Not used if J10 not used Source if S15 is set to SRC Sink if S15 is set to SINK Enter the results of the 3400 Summary Table ...

Page 54: ...ut 2A Frequency output 2B Analog input 1 Analog input 2 Analog output 1 Analog output 2 HART Capable 1 Port B and C are not available for 3410 Series electronics in default configuration Port B is available for 3410 Series electronics with Optional I O RS 232 RS 485 or Expansion I O Modules installed Port C is also available for the Retrofit enclosure with two Optional I O Modules installed Upgrad...

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Page 56: ...ng and I O Refer to the 3410 Series Ultrasonic Gas Flow Meter Installation Manual for more wiring details Figure C 1 3410 Upper Electronics with Optional I O Modules Upgrade kit instructions February 2022 56 3410 Series Electronics Upgrade kit instructions ...

Page 57: ... the ON position default setting protects configuration and firmware overwrites To write configuration changes or download firmware to the meter change the switch to the OFF position Switch position ON default setting enables write protection of the configuration and firmware OFF enables writing configuration changes or downloading firmware February 2022 Upgrade kit instructions Upgrade kit instru...

Page 58: ...rate from each meter Switch position ON the meter is enabled to act as a DHCP server for a single DHCP client OFF disables the DHCP server PORT A PORT A override RS 232 serves as an override during meter commissioning to establish communications and in the event the user cannot communicate with the meter due to an inadvertent communication configuration change The override period is for two minute...

Page 59: ...id Green LED 4 Not used LED 5 Not used RX RX signal Port A for RS485 or RS232 communication receiving data Flashing green when receiving data TX TX signal Port A for RS485 2 wire or 4 wire or RS232 communication transmitting data Flashing green when transmitting data LINK ETH1Link user Ethernet connection Solid green Optional RS 232 Module Wiring Use the table in MISSING LINK HERE to wire the Opti...

Page 60: ...iring Optional RS 485 Module Wiring Use the table in MISSING LINK HERE to wire the Optional RS 485 module Figure C 4 Optional RS 485 Module Wiring Upgrade kit instructions February 2022 60 3410 Series Electronics Upgrade kit instructions ...

Page 61: ...configured using an independent off network single host After configuration of the 3410 Series Gas Ultrasonic Flow Meter the DHCP option must be turned off if used on a LAN WAN NOTICE RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE Failure to restrict Ethernet and communication access to the 3410 Series Gas Ultrasonic Flow Meter can result in among other things unauthorized access system corrupt...

Page 62: ... Ethernet Communication Use ethernet cable to connect the PC to the meter A DIN 41612 48 pin connector is the interface from the CPU Module to the Backplane male end located on the back of the Backplane Board C 3 Input and output connections The Rosemount 3410 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature Analog output 2 and frequency and digital outputs on t...

Page 63: ... 2 FODO 2 Gnd D Frequency Digital output 3 FODO 3 E Analog output 2 4 20mA output F Analog output 2 4 20mA output G Analog in Temperature H Analog in Temperature I Analog in Pressure J Analog in Pressure Possible configurations for Frequency and Digital Outputs are shown in the following figure February 2022 Upgrade kit instructions Upgrade kit instructions 63 ...

Page 64: ... and FODO3 Group 2 on the CPU Module lower terminal block share a common ground and have 50V isolation This allows an output to be connected to a different flow computer The outputs are opto isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric Upgrade kit instructions February 2022 64 3410 Series Electronics Upgrade kit instructions ...

Page 65: ...dule Frequency Digital Outputs Common Ground Type 2 A FODO1 and Digital input1 shared common ground Group1 B FODO2 and FODO3 shared common ground Group2 February 2022 Upgrade kit instructions Upgrade kit instructions 65 ...

Page 66: ... DB 9 end of the cable plugs directly into the PC running MeterLink The three wires on the other end of the cable connect to the CPU Module RS 485 RS 232 terminals The RED wire goes to RX the WHITE wire goes to TX and the BLACK wire goes to COM see Table 3 5 for Port A wiring RS 485 2 wire connection on Port A uses TX and TX on the CPU Module and has a ground wire When Belden wire No 9940 or equiv...

Page 67: ...ication on Port A 1 Typically used for general communications with a flow computer RTU Modbus slave and radios RS 485 2 wire Half Duplex connected to TX and TX Special override mode to force port configuration to known settings Supports RTS CTS handshaking with software configurable RTS on off delay times Factory default is RS 232 Address 32 19200 baud Communications via MeterLink using RS 232 or ...

Page 68: ...o communicate with a Rosemount 3410 Series Ultrasonic Flow Meter Figure C 9 PC to Meter Serial Connection Wiring C 5 Analog input settings The Rosemount 3410 Series Ultrasonic Flow Meter has the capability to sample analog temperature Analog Input 1 and pressure Analog Input 2 with 4 20 mA signals These analog input signals are configured to sink The two independent analog input circuits are confi...

Page 69: ...emount 3410 Series Ultrasonic Flow Meter C 7 Digital Input The Rosemount 3410 Series Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input The digital input must be configured via the MeterLink Tools Edit Compare Configuration screen C 8 External power source connection and fuse Located on the CPU Module are connections for a user provided external power sour...

Page 70: ...Module Power Source Connections A 24V Loop power B Power in connector main power source C 2 Amp fuse used for main power input Upgrade kit instructions February 2022 70 3410 Series Electronics Upgrade kit instructions ...

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Page 72: ...D 3410 Series engineering drawings DMC 005324 3410 Series Ultrasonic Meter System Wiring Diagram Upgrade kit instructions February 2022 72 3410 Series Electronics Upgrade kit instructions ...

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Page 75: ...WARNING WARNING 3 4 NPT 3 4 NPT US C LISTED 90Y1 TELEMETERING EQUIPMENT FOR HAZ LOC ...

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Page 80: ...Emerson com 2022 Emerson All rights reserved Emerson Terms and Conditions of Sale are available upon request The Emerson logo is a trademark and service mark of Emerson Electric Co Rosemount is a mark of one of the Emerson family of companies All other marks are the property of their respective owners ...

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