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Emerson Rosemount 644 with HART Protocol, Reference Manual

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Emerson Rosemount 644 with HART Protocol Reference Manual Download Page 85

77

Reference Manual 

00809-0200-4728, Rev SA

Troubleshooting

July 2018

Troubleshooting

6.4

Diagnostic messages

Listed in the below sections are detailed tables of the possible messages that will appear on either the 
LCD/LOI Display, a Field Communicator, or an AMS Device Manager system. Use the tables below to 
diagnose particular status messages.

Failed 

Maintenance 

Advisory

6.4.1

Failed status

Low or no output

Sensor 

element

Connect a Field Communicator and enter the transmitter test mode to isolate 
a sensor failure.

Check the process variable to see if it is out of range.

Loop wiring

Check for adequate voltage to the transmitter. It should be 12.0–42.4 Vdc 
(over entire 3.75–23 mA operating range).

Check for shorts and multiple grounds.

Check for proper polarity at the signal terminal.

Check the loop impedance.

Connect a Field Communicator and enter the Loop test mode.

Check wire insulation to detect possible shorts to ground.

Electronics

Connect a Field Communicator and check the sensor limits to ensure 
calibration adjustments are within the sensor range.

Table 6-2.  Failed – Fix Now

Alert name

LCD screen

LOI screen

Problem

Recommended action

Electronics failure

ALARM

DEVICE

ALARM

FAIL

ALARM

DEVICE

ALARM

FAIL

If diagnostics indicate and 

electronics failure, essential 

electronics in the device have 

failed. For example, the 

transmitter may have 

experienced an electronics 

failure while attempting to 

store information.

1.  Restart the transmitter.

2.  If condition persists, replace the transmitter. 

Contact the nearest Emerson Field Service 
Center if necessary.

Sensor open

(1)

ALARM

SNSR 1

ALARM

FAIL

ALARM

SNSR 1

ALARM

FAIL

This message indicates that 

the transmitter has detected 

an open sensor condition. The 
sensor may be disconnected, 

connected improperly, or 

malfunctioning.

1.  Verify the sensor connection and wiring. 

Refer to the wiring diagrams found on the 
transmitter label to ensure proper wiring.

2.  Verify the integrity of the sensor and sensor 

lead wires. If the sensor is faulty, repair or 
replace the sensor.

Table 6-1.  Troubleshooting 4–20 mA Output

Symptom or 
issue

Potential 
source

Corrective action

Summary of Contents for Rosemount 644 with HART Protocol

Page 1: ...Reference Manual 00809 0200 4728 Rev SA July 2018 Rosemount 644 Temperature Transmitter with HART Protocol ...

Page 2: ......

Page 3: ...rify configuration 9 2 5 1 Field Communicator 9 2 5 2 AMS Device Manager 10 2 5 3 LOI 10 2 5 4 Checking transmitter output 10 2 6 Basic configuration of the transmitter 12 2 6 1 Mapping the HART variables 12 2 6 2 Configuring the sensor s 13 2 6 3 Setting output units 14 2 7 Configure dual sensor options 15 2 7 1 Differential temperature configuration 16 2 7 2 Average temperature configuration 17 ...

Page 4: ...stablishing multi drop communication 35 2 12 1 Changing a transmitter address 35 2 13 Using the transmitter with the HART Tri Loop 36 2 13 1 Set the transmitter to burst mode 36 2 13 2 Set process variable output order 37 2 14 Transmitter security 38 2 14 1 Available security options 38 3Section 3 Hardware Installation 3 1 Overview 41 3 2 Safety messages 42 3 3 Considerations 42 3 3 1 General 42 3...

Page 5: ...near offset single point trim solution 67 5 4 2 Application Linear offset and slope correction two point trim 67 5 4 3 Recall factory trim sensor trim 68 5 4 4 Active calibrator and EMF compensation 69 5 5 Trim the analog output 69 5 5 1 Analog output trim or scaled analog output trim 69 5 5 2 Analog output trim 70 5 5 3 Performing a scaled output trim 71 5 6 Transmitter sensor matching 71 5 7 Swi...

Page 6: ...sive proof test 2 84 7 5 4 Comprehensive proof test 3 84 7 5 5 Inspection 85 7 6 Specifications 85 7 6 1 Failure rate data 85 7 6 2 Failure values 85 7 6 3 Product life 85 AAppendix A Reference Data A 1 Product Certifications 87 A 2 Ordering Information Specifications and Drawings 87 BAppendix B Field Communicator Menu Trees and Fast Keys B 1 Field Communicator menu trees 89 B 2 Field Communicator...

Page 7: ... cause inaccurate readings For information on Rosemount nuclear qualified products contact a Emerson Sales Representative Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Do not remove the connection head cover in explosive atmospheres when the circu...

Page 8: ...vi Reference Manual 00809 0200 4728 Rev SA Title Page July 2018 Title Page ...

Page 9: ...llation instructions and considerations for the transmitter Section 5 Operation and Maintenance contains common operation and maintenance techniques for the transmitter Section 6 Troubleshooting provides troubleshooting techniques for the most common transmitter operating problems Section 7 Safety Instrumented Systems SIS Certification provides identification installation configuration operation a...

Page 10: ...hat allow for mounting flexibility in a variety of environmental conditions The Rosemount 644 Field Mount is available in an aluminum housing Special dual sensor features include Hot Backup Sensor Drift Alert first good differential and average temperature measurements and four simultaneous measurement variable outputs in addition to the analog output signal Additional advanced features include Th...

Page 11: ...ains information on commissioning and tasks that should be performed on the bench prior to installation Field Communicator AMS Device Manager and Local Operator Interface LOI instructions are given to perform configuration functions For convenience Field Communicator Fast Key sequences are labeled Fast Keys and abbreviated LOI menus are provided for each function below The LOI is only available on...

Page 12: ...les are loaded on your systems to ensure proper communications Download the latest Device Driver at Emerson com Rosemount or Fieldcomm org Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Do not remove the connection head cover in explosive atmospher...

Page 13: ...es a power supply a digital multimeter DMM and Field Communicator AMS Device Manager or a LOI option M4 Connect the equipment as shown in Figure 2 1 Connect HART Communication leads at any termination point in the signal loop To ensure successful HART Communication a resistance of at least 250 Ohms must be present between the transmitter and the power supply Connect the Field Communicator leads to...

Page 14: ...not make connections to the serial port or the Ni Cad recharger jack in explosive atmospheres Before connecting the Field Communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices There are two interfaces available with the Field Communicator Traditional and Dashboard interfaces All step...

Page 15: ...on com Rosemount or Fieldcomm org Note All steps listed in this product manual using AMS Device Manager assume the use of Version 11 5 LOI The LOI requires option code M4 to be ordered To activate the LOI push either configuration button Configuration buttons are located on the LCD display must remove housing cover to access the interface See Table 2 2 for configuration button functionality and Fi...

Page 16: ...ging this prompt does not set the loop to manual The prompt is only a reminder set the loop to manual as a separate operation 2 4 4 Failure mode As part of normal operation each transmitter continuously monitors its own performance This automatic diagnostics routine is a timed series of checks repeated continuously If diagnostics detect an input sensor failure or a failure in the transmitter elect...

Page 17: ...figuration tool Depending on what configuration tool s are available follow the steps listed relevant to each tool 2 5 1 Field Communicator Configuration parameters listed in Table 2 3 below are the basic parameters that should be reviewed prior to transmitter installation A full list of configuration parameters that can be reviewed and configured using a Field Communicator are located in Appendix...

Page 18: ...configured to the appropriate process variables Checking or setting process variables The Process Variables menu displays process variables including sensor temperature percent of range analog output and terminal temperature These process variables are continuously updated The default primary variable is Sensor 1 The secondary variable is the transmitter terminal temperature by default Field Commu...

Page 19: ... appears Snsr 1 must be selected The Rosemount 644 Transmitter dual sensor option configuration screens allow selection of the Primary Variable PV Secondary Variable SV Tertiary Variable TV and Quaternary Variable QV Variable choices are Sensor 1 Sensor 2 Differential Temperature Average Temperature Terminal Temperature and Not Used The 4 20 mA analog signal represents the Primary Variable From th...

Page 20: ...iguration of all necessary settings associated with configuring a sensor including For a full list of Sensor Types available with the Rosemount 644 Transmitter and their associated levels of accuracy From the HOME screen enter the Fast Key sequence AMS Device Manager 1 Right click on the device and select Configure 2 In the left navigation pane select Manual Setup and select the Sensor 1or Sensor ...

Page 21: ...r and the LOI To utilize this feature properly perform the following steps 1 Measure the lead wire resistance of both RTD leads after installing the 2 wire RTD and Rosemount 644 Transmitter 2 Navigate to the 2 wire RTD Offset parameter 3 Enter the total measured resistance of the two RTD leads at the 2 wire Offset prompt to ensure proper adjustment The transmitter will adjust its temperature measu...

Page 22: ...ght click on the device and select Configure 2 In the left navigation pane select Manual Setup The unit fields for various variables are spread over the Manual Setup tabs click through the tabs and change the desired units 3 Select Apply when complete LOI Reference the below image for where to find the Units configuration in the LOI menu Figure 2 6 Configuring Units with LOI Available only if opti...

Page 23: ...nsmitter ordered and configured for dual sensors can accept any two inputs then display the differential temperature between them Use the following procedures to configure the transmitter to measure differential temperature Note This procedure assumes the differential temperature is a calculated output of the device but does not re assign it as the primary variable If it desired for Differential t...

Page 24: ...e following procedures to configure the transmitter to measure the average temperature Note This procedure assumes the average temperature is a calculated output of the device but does not re assign it as the primary variable If it is desired for average to be the transmitter s primary variable see Mapping the HART variables on page 11 to set it to PV Field Communicator From the HOME screen enter ...

Page 25: ...s S and DC are both ordered or if option codes D and DC are both ordered Figure 2 10 Configuring Average Damping with LOI Available only if option code S or D is ordered Available only if option codes S and DC are both ordered or if option codes D and DC are both ordered CHANGE ALL SENSOR 1 UNITS SENSOR 2 UNITS DIFFRNTL UNITS AVERAGE UNITS AVERAGE UNITS 1ST GOOD UNITS BACK TO MENU EXIT MENU DEG C ...

Page 26: ...set to Average Sensors 1 or 2 can be mapped as the secondary variable SV tertiary variable TV or quaternary variable QV In the event of a primary variable Sensor 1 failure the transmitter enters Hot Backup mode and Sensor 2 becomes the PV The 4 20 mA signal is not disrupted and a status is available to the control system through HART that Sensor 1 has failed An LCD display if attached displays the...

Page 27: ...nits between sensor 1 and sensor 2 If this maximum difference is exceeded a sensor drift alert warning flag will be set Though it defaults to WARNING when configuring the transmitter for sensor drift alert the user also has the option of specifying the analog output of the transmitter go into ALARM when sensor drifting is detected Note Using dual sensor configuration in the Rosemount 644 Transmitt...

Page 28: ...lue for drift alert damping all separately Reference figure below for where to find these in the menu Figure 2 12 Configuring Sensor Drift Alert with LOI Available only if option code S or D is ordered Available only if option codes S and DC are both ordered or if option codes D and DC are both ordered Note Enabling the drift alert option to WARNING will set a flag through the HART communications ...

Page 29: ...ough the re range function matches a sensor input to a 4 20 mA output as in conventional calibration it does not affect the transmitter s interpretation of the input Select from one of the methods below to re range the transmitter Field Communicator From the HOME screen enter the Fast Key sequence AMS Device Manager 1 Right click on the device and select Configure 2 In the left navigation pane sel...

Page 30: ...y 500 milliseconds for a single sensor device and outputs values according to the following relationship P previous damped value N new sensor value T damping time constant U update rate At the value to which the damping time constant is set the transmitter output is at 63 percent of the input change and it continues to approach the input according to the damping equation above For example as illus...

Page 31: ...ence AMS Device Manager 1 Right click on the device and select Configure 2 In the left navigation pane select Manual Setup 3 On the Sensor 1 Tab find the Setup group box 4 Change the Damping Value to the desired setting 5 Select Apply when complete LOI Reference the figure below to find the damping configuration path on the LOI HART 5 HART 7 Device Dashboard Fast Keys 2 2 1 5 2 2 1 6 CALIBRAT DAMP...

Page 32: ...ations exist for custom levels The low alarm value must be less than the Low Saturation level The high alarm value must be higher than the High Saturation level Alarm and Saturation levels must be separated by at least 0 1 mA The configuration tool will provide an error message if the configuration rule is violated See table below for the common alarm and saturation levels Note Transmitters set to...

Page 33: ...on codes D and DC are both ordered 2 8 4 Configuring the LCD display The LCD display configuration command allows customization of the LCD display to suit application requirements The LCD display will alternate between the selected items with each item displaying for a three seconds interval Reference Figure 2 16 to view the differences between the LCD display and LOI options available with the Ro...

Page 34: ...t Configure 2 In the left navigation pane select Manual Setup 3 On the Display Tab there will be a group box with all available variables that can be displayed 4 Check and uncheck the desired display variables with a checked box indicating that the variable will be displayed 5 Select Apply when complete LOI Reference Figure 2 17 to find the LCD display value configuration path on the LOI LCD displ...

Page 35: ... up The Tag is up to eight characters and the Long Tag a parameter introduced with the HART 6 and 7 protocol was extended to 32 characters long Neither parameter has any impact on the primary variable readings of the transmitter it is only for information The Date is a user defined variable that provides a place to save the date of the last revision of configuration information It has no impact on...

Page 36: ...he tag configuration path in the LOI Figure 2 18 Configuring the Tag with LOI 2 10 Configure measurement filtering 2 10 1 50 60 Hz filter The 50 60 Hz Filter also known as Line Voltage Filter or AC Power Filter function sets the transmitter electronic filter to reject the frequency of the AC power supply in the plant The 60 or 50 Hz mode can be chosen The factory default for this setting is 50 Hz ...

Page 37: ... sensor detection feature switched ON and the threshold value set at 0 2 of sensor limits The intermittent sensor detect feature can be switched ON or OFF and the threshold value can be changed to any value between 0 and 100 percent of the sensor limits with a Field Communicator When the intermittent sensor detection feature is switched ON the transmitter can eliminate the output pulse caused by i...

Page 38: ... Tab there will be a group box called Noise Rejection in the box Transient Filter Threshold enter the desired percent 4 Select Apply when complete 2 10 4 Open sensor hold off The open sensor hold off option at the normal setting enables the 644 to be more robust under heavy EMI conditions This is accomplished by the software having the transmitter perform additional verification of the open sensor...

Page 39: ... Right click on the device and select Service Tools 2 In the left navigation pane select Simulate 3 On the Simulate Tab find the Perform Loop Test button in the Analog Output Verification group box 4 Follow the guided instructions and select Apply when complete LOI Reference the Figure 2 19 to find the path to the loop test in the LOI menu Figure 2 19 Performing a Loop Test with the LOI 2 11 2 Sim...

Page 40: ...ff the difference between these values This feature is not intended to be a precise measurement of thermocouple status but is a general indicator of thermocouple and thermocouple loop health Thermocouple diagnostic must be Enabled as well as connected and configured to read a thermocouple type sensor Once the diagnostic has been activated a baseline resistance value is calculated Then a Trigger th...

Page 41: ...ated Baseline resistance The resistance of the thermocouple loop obtained after installation or after resetting the baseline value The trigger level may be calculated from the baseline value Reset baseline resistance Launches a method to recalculate the Baseline value which may take several seconds TC diagnostic mode sensor 1or 2 This field will read either enabled or disabled indicating when the ...

Page 42: ...m and maximum values may be reset individually Once a particular field has been reset the previous values are overwritten Field Communicator From the HOME screen enter the Fast Key sequence AMS Device Manager 1 Right click on the device and select Configure 2 In the left navigation window select Manual Setup 3 On the Diagnostics tab there is a group box labeled Sensor and Process Diagnostics selec...

Page 43: ...ue address 1 15 and responds to the commands defined in the HART protocol A HART based Communicator can test configure and format a multi dropped transmitter the same as in a standard point to point installation Note Multi drop is not suitable for safety certified applications and installations Figure 2 23 Typical Multi Dropped Network Note Rosemount 644 Transmitters are set to address 0 at the fa...

Page 44: ...oop The HART Tri Loop divides the signal into separate 4 20 mA loops for up to three of the following choices Primary Variable PV Secondary Variable SV Tertiary Variable TV Quaternary Variable QV When using the Rosemount 644 Transmitter with dual sensor option in conjunction with the HART Tri Loop consider the configuration of the differential average first good temperatures Sensor Drift Alert and...

Page 45: ...feature of a dual sensor 644 operating in conjunction with the HART Tri Loop adjust the range end points of the corresponding channel on the HART Tri Loop to include zero For example if the secondary variable is to report the differential temperature configure the transmitter accordingly see Mapping the HART variables on page 11 and adjust the corresponding channel of the HART Tri Loop so one rang...

Page 46: ... the output could saturate low if the reading from Sensor 2 exceeds the reading from Sensor 1 By placing a zero in the middle of the range the output will normally stay near 12 mA and the problem will be avoided 5 Configure the DCS so that TV 100 C or TV 100 C indicates a sensor failure and for example TV 3 C or TV 3 C indicates a drift alert See Figure 2 24 Figure 2 24 Tracking Sensor Drift and S...

Page 47: ...er the Fast Key sequence AMS Device Manager 1 Right click on the device and select the Configure menu 2 In the left navigation pane select Manual Setup then select the Security tab All three parameters can be configured from this screen 3 Select Apply when complete Write Protect 2 2 9 1 HART Lock 2 2 9 2 LOI Password 2 2 9 3 ...

Page 48: ...40 Reference Manual 00809 0200 4728 Rev SA Configuration July 2018 Configuration ...

Page 49: ...ith the hazardous location certifications Once a device labeled with multiple approval types is installed it should not be reinstalled using any of the other labeled approval types To ensure this the approval label should be permanently marked to distinguish the approval type s used 3 1 Overview The information in this section covers installation considerations for the Rosemount 644 Temperature Tr...

Page 50: ...ctices 3 3 3 Installation Measurement accuracy depends upon proper installation of the transmitter Mount the transmitter close to the process and use minimum wiring to achieve best accuracy Keep in mind the need for easy access personnel safety practical field calibration and a suitable transmitter environment Install the transmitter to minimize vibration shock and temperature fluctuation Failure ...

Page 51: ...ly sealed within a plastic enclosure resisting moisture and corrosive damage Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Temperature effects The transmitter will operate within specifications for ambient temperatures between 40 and 185 F 40 C and 85 C Heat from the process is transferred from the thermowell to the tr...

Page 52: ... 73 F A 6 0 in 152 4 mm extension length R 10 C 50 F offers a higher safety margin 35 C 95 F and reduces temperature effect errors but would probably require extra transmitter support Gauge the requirements for individual applications along this scale If a thermowell with lagging is used the extension length may be reduced by the length of the lagging 3 4 Installation procedures Figure 3 2 Install...

Page 53: ...dware alarm switch to the desired position H indicates High L indicates Low Then reattach the housing cover See Figure 3 3 below for alarm switch location 4 Apply power and set the loop to automatic control Figure 3 3 Failure Switch Location A Alarm switch Note If using an LCD Display or LOI first remove the display by detaching it from the top of the device set the switch to the desired position ...

Page 54: ...y mounted on a sensor or apart from a sensor assembly using an optional bracket The Rosemount 644 Rail Mount attaches directly to a wall or to a DIN rail Mounting a Rosemount 644 Head Mount to a DIN rail To attach a head mount transmitter to a DIN rail assemble the appropriate rail mounting kit part number 00644 5301 0010 to the transmitter as shown in Figure 3 5 Follow the procedure under Field m...

Page 55: ...ntry 7 Insert the shielded cable leads into the connection head through the conduit entry 8 Connect the shielded power cable leads to the transmitter power terminals Avoid contact with sensor leads and sensor connections Connect and tighten the cable gland 9 Install and tighten the connection head cover Enclosure covers must be fully engaged to meet explosion proof requirements Head mount transmit...

Page 56: ...t protector requires the use of an enclosure of at least 3 5 in 89 mm in diameter 6 Pull the sensor wiring leads through the universal head and transmitter Mount the transmitter in the universal head by threading the transmitter mounting screws into the universal head mounting holes 7 Seal adapter threads with thread sealant 8 Pull the field wiring leads through the conduit into the universal head...

Page 57: ...d for severe environments or to satisfy code requirements 5 Verify the transmitter failure mode switch is in the desired position 6 Mount the transmitter sensor assembly into the thermowell or remote mount if desired 7 Seal adapter threads with silicone tape 8 Pull the field wiring leads through the conduit into the field mount housing Wire the sensor and power leads to the transmitter Avoid conta...

Page 58: ...ssembly to the thermowell 4 Attach and connect sufficient lengths of sensor lead wire from the connection head to the sensor terminal block 5 Tighten the connection head cover Enclosure covers must be fully engaged to meet explosion proof requirements 6 Run sensor lead wires from the sensor assembly to the transmitter 7 Verify the transmitter failure mode switch 8 Attach the sensor wires to the tr...

Page 59: ...to the transmitter 8 Attach and tighten the connection head cover Enclosure covers must be fully engaged to meet explosion proof requirements 9 Set the transmitter failure mode switch 10 Attach the sensor wires to the transmitter 3 4 4 Multichannel installations In a HART installation several transmitters can be connected to a single master power supply as shown in Figure 3 6 In this case the syst...

Page 60: ...ing transmitter operation Transmitters ordered with the LCD display are shipped with the meter installed After market installation of the meter can be performed After market installation requires the meter kit which includes LCD display assembly includes LCD display meter spacer and two screws Meter cover with O ring in place Figure 3 7 Display Connection Rosemount 644 Transmitter Rosemount 644 Fi...

Page 61: ...t in the location that will result in the desired viewing orientation 3 Reattach the meter to the meter spacer using the screws If the meter was rotated 90 degrees from its original position it will be necessary to remove the screws from their original holes and re insert them in the adjacent screws holes 4 Line up the connector with the pin socket and push the meter into the transmitter until it ...

Page 62: ...54 Reference Manual 00809 0200 4728 Rev SA Installation July 2018 Installation ...

Page 63: ...er the signal wiring Use ordinary copper wire of sufficient size to ensure the voltage across the transmitter power terminals does not drop below 12 0 Vdc If the sensor is installed in a high voltage environment and a fault condition or installation error occurs the sensor leads and transmitter terminals could carry lethal voltages Use extreme caution when making contact with the leads and termina...

Page 64: ... 6 on page 14 when making sensor connections The sensor wiring diagram is located on the device s top label below the terminal screws See Figure 4 1 and Figure 4 2 for where to find and how to correctly wire all sensor types to the Rosemount 644 Transmitter Figure 4 1 Wiring Diagram Location 4 3 1 Sensor connections The Rosemount 644 Transmitter is compatible with a number of RTD and thermocouple ...

Page 65: ...onnected and insulated with electrical tape Thermocouple or millivolt inputs The thermocouple can be connected directly to the transmitter Use appropriate thermocouple extension wire if mounting the transmitter remotely from the sensor Make millivolt inputs connections with copper wire Use shielding for long runs of wire HART Head Mount HART Rail Mount Fieldbus PROFIBUS HART Field Mount 1 2 wire R...

Page 66: ...ad wires will make a 3 wire RTD installation as accurate as possible A 2 wire sensor will produce the largest error because it directly adds the lead wire resistance to the sensor resistance For 2 and 3 wire RTDs an additional lead wire resistance error is induced with ambient temperature variations The table and the examples shown below help quantify these errors Note For HART transmitters the us...

Page 67: ...sor shielding The currents in the leads induced by electromagnetic interference can be reduced by shielding Shielding carries the current to ground and away from the leads and electronics If the ends of the shields are adequately grounded only a small amount of current will actually enter the transmitter If the ends of the shield are left ungrounded voltage is created between the shield and the tr...

Page 68: ...d be Trimmed close and insulated from touching the transmitter housing Connected to the next shield if cable is routed through a junction box Connected to a good earth ground at the power supply end Ungrounded thermocouple mV Ohm and RTD inputs Each process installation has different requirements for grounding Use the grounding options recommended by the facility for the specific sensor type or be...

Page 69: ...und point 5 Connect shields together electrically isolated from the transmitter Option 3 1 Ground sensor wiring shield at the sensor if possible 2 Ensure the sensor wiring and signal wiring shields are electrically isolated from the transmitter housing 3 Do not connect the signal wiring shield to the sensor wiring shield 4 Ground signal wiring shield at the power supply end A Sensor wires B Transm...

Page 70: ...l for each sensor input The transmitter can be configured to output four of the six following digital process variables Sensor 1 Sensor 2 Differential temperature Average temperature First good temperature Transmitter terminal temperature The HART Tri Loop reads the digital signal and outputs any or all of these variables into as many as three separate 4 20 mA analog channels Refer to Figure 2 6 o...

Page 71: ...ation The DC power supply should provide power with less than two percent ripple The total resistance load is the sum of the resistance of the signal leads and the load resistance of any controller indicator or related piece of equipment in the loop Note that the resistance of intrinsic safety barriers if used must be included Note Permanent damage to the transmitter could result if the voltage dr...

Page 72: ...64 Reference Manual 00809 0200 4728 Rev SA Operation and Maintenance July 2018 Operation and Maintenance ...

Page 73: ...ming an operation preceded by this symbol Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could resulting death or serious injury Do not remove the connection head cover in explosive atmospheres when the circuit is live Before connecting a Field Communicator in an explosive atmosphere mak...

Page 74: ... 4 20 mA reference scale Scaled Output Trim calibrates the transmitter to a user selectable reference scale 5 3 1 Trimming The trim functions should not be confused with the rerange functions Although the rerange command matches a sensor input to a 4 20 mA output as in conventional calibration it does not affect the transmitter s interpretation of the input One or more of the trim functions may be...

Page 75: ...t the calibration device or sensor to the transmitter If using an active calibrator see Active calibrator and EMF compensation on page 69 2 Connect the communicator to the transmitter loop From the HOME screen enter the Fast Key sequence The communicator will ask Are you using an active calibrator a Select No if a sensor is connected to the transmitter b Select Yes if using a calibration device By...

Page 76: ...eful for recovering from an inadvertent trim incorrect Plant Standard or faulty meter Field Communicator From the HOME screen enter the Fast Key sequence and follow the steps within the Field Communicator to complete the Sensor Trim AMS Device Manager 1 Right click on the device and select Service Tools 2 On the Sensor Calibration tab select the Restore Factory Calibration 3 Follow the screen prom...

Page 77: ...er to perform EMF compensation and as a result a difference in readings between the Active Calibrator and actual sensor may exist If a reading difference is experienced and is greater than the plant s accuracy specification allows perform a sensor trim with Active Calibrator Mode disabled In this case an active calibrator capable of tolerating pulsating sensor current must be used or the actual se...

Page 78: ...evice Manager 1 Right click on the device and select Service Tools 2 In the left navigation pane select Maintenance 3 Find the Analog Calibration tab and click on the Analog Trim button 4 Follow the screen prompts through the Analog Trimming process LOI Reference Figure 5 5 for guidance on where to find analog trim in the LOI menu Figure 5 5 Trimming the Analog Output with the LOI Device Dashboard...

Page 79: ...Maintenance 3 Find the Analog Calibration tab and select the Scaled Trim button 4 Follow the screen prompts through the Analog Trimming process 5 6 Transmitter sensor matching Use Transmitter Sensor Matching to enhance the temperature measurement accuracy of the system and if you have a sensor with Callendar Van Dusen constants When ordered from Emerson sensors with Callendar Van Dusen constants a...

Page 80: ... Standard RTD vs RTD with Matched CVD Constants with Standard Transmitter Accuracy System accuracy comparison at 150 C using a PT 100 α 0 00385 RTD with a span of 0 to 200 C Standard RTD Matched RTD Rosemount 644 0 15 C Rosemount 644 0 15 C Standard RTD 1 05 C Matched RTD 0 18 C Total System 1 1 Calculated using root summed squared RSS statistical method 1 06 C Total System 1 0 23 C System Accurac...

Page 81: ...g procedures list how to change HART revisions between HART Revision 7 and HART Revision 5 5 7 1 Generic menu If the HART configuration tool is not capable of communicating with a HART Revision 7 device it should load a Generic Menu with limited capability The following procedures allow for switching between HART Revision 7 and HART Revision 5 from a generic menu in any HART compliant configuratio...

Page 82: ...o find HART Rev in the LOI menu Figure 5 7 Switching the HART Revision with the LOI CALIBRAT DAMPING VARIABLE MAP TAG ALM SAT VALUES PASSWORD SIMULATE HART REV HART REV BACK TO MENU EXIT MENU HART REV 7 HART REV 5 BACK TO MENU MAIN MENU VIEW CONFIG ZERO TRIM UNITS RERANGE LOOP TEST DISPLAY EXTENDED MENU EXTENDED MENU EXIT MENU ...

Page 83: ... operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and pract...

Page 84: ...d multiple grounds High output Sensor input failure or connection Connect a Field Communicator and enter the transmitter test mode to check for a sensor failure Check for a sensor open or short circuit Check the process variable to see if it is out of range Loop wiring Check for dirty or defective terminals interconnecting pins or receptacles Power supply Check the output voltage of the power supp...

Page 85: ...Field Communicator and check the sensor limits to ensure calibration adjustments are within the sensor range Table 6 2 Failed Fix Now Alert name LCD screen LOI screen Problem Recommended action Electronics failure ALARM DEVICE ALARM FAIL ALARM DEVICE ALARM FAIL If diagnostics indicate and electronics failure essential electronics in the device have failed For example the transmitter may have exper...

Page 86: ...configuration of the device 2 Reset the device 3 If error persists download the transmitter configuration 4 If error still present replace the transmitter Field device malfunction ALARM DEVICE ALARM FAIL ALARM DEVICE ALARM FAIL The device has malfunctioned or needs immediate attention 1 Perform a processor reset 2 View other alerts to see if the transmitter indicates a specific problem 3 If the co...

Page 87: ...ied calibration temperature Sensor out of operating limits 1 SAT SNSR 1 XX XXX C SAT SNSR 1 XX XXX C Sensor readings are outside the sensor s specified range 1 Verify the process temperature is within the specified sensor s range Use the Sensor Information button to compare with the process temperature 2 Verify the sensor is properly wired and connected to the terminals 3 Verify the integrity of t...

Page 88: ...ople exposed to specific hazardous substances must be included with the returned materials Alert name LCD screen LOI screen Problem Recommended action LCD is not displaying correctly or at all Rosemount 644 HART 7 Rosemount 644 HART 7 The display may not be functioning or it may be stuck on Home screen If the meter does not appear to function make sure the transmitter is configured for the meter o...

Page 89: ...ed Safety Transmitter is certified to Low demand Type B SIL 2 for random integrity at HFT 0 SIL 3 for random integrity at HFT 1 SIL 3 for systematic integrity 7 2 Safety certified identification All Rosemount 644 HART Head Mount and Field Mount Transmitters must be identified as safety certified before installing into a SIS To identify a safety certified Rosemount 644 Transmitter make sure the dev...

Page 90: ...t 644 prior to operating in Safety Mode All configuration methods outlined in Section 2 are the same for the safety certified Rosemount 644 Transmitter with any differences noted Software lock must be used in order to prevent unwanted changes to the transmitter configuration Note Transmitter output is not safety rated during the following Configuration changes Multidrop operation Simulation Active...

Page 91: ...end a HART command to the transmitter to go to high alarm current output and verify that the analog current reaches that value This tests for compliance voltage problems such as low loop power supply voltage or increased wiring resistance This also tests for other possible failures 3 Send a HART command to the transmitter to go to the low alarm current output and verify that the analog current rea...

Page 92: ...3 Verify the measurement for two temperature points for Sensor 1 Verify the measurement for two temperature points for Sensor 2 if second sensor is present 4 Perform reasonability check of the housing temperature 5 Restore the loop to full operation 6 Remove the bypass from the safety PLC or otherwise restore to normal operation 7 5 4 Comprehensive proof test 3 The comprehensive proof test 3 inclu...

Page 93: ...t Us 7 6 Specifications The Rosemount 644 Transmitter must be operated in accordance to the functional and performance specifications provided in the Rosemount 644 Product Data Sheet 7 6 1 Failure rate data The report is available at the Rosemount 644 Temperature Transmitter product page 7 6 2 Failure values Safety Deviation defines what is dangerous in a FMEDA Span 100 C 2 of process variable spa...

Page 94: ...86 Reference Manual 00809 0200 4728 Rev SA Safety Instrumented Systems SIS Certification July 2018 Safety Instrumented Systems SIS Certification ...

Page 95: ...ar and click Documents Drawings 3 Click Manuals Guides 4 Select the appropriate Quick Start Guide A 2 Ordering Information Specifications and Drawings To view current Rosemount 644 Temperature Transmitter Ordering Information Specifications and Drawings follow these steps 1 Go to Emerson com Rosemount Rosemount 644 2 Scroll as needed to the green menu bar and click Documents Drawings 3 For install...

Page 96: ...Reference Data July 2018 Reference Manual 00809 0200 4728 Rev SA Specifications and Reference Data 88 ...

Page 97: ... and Security 1 Alarm Direction 2 High Saturation 3 Low Saturation 4 High Alarm 5 Low Alarm 6 Software Write Protect 7 Lock Status 8 Password Protection Identification 1 Tag 2 Long Tag 3 Model 4 Electronics S N 5 Final Assembly Num 6 Date 7 Description 8 Message 9 Device Image Failed 1 Invalid Configuration 2 Electronics Failure 3 Calibration Error 4 Sensor Drift Alert Active 5 Sensor 1 Open 6 Sen...

Page 98: ... Alarm Sat Levels 1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Config Alarm Sat Levels Guided Setup 1 Configure Sensors 2 Calibrate Sensors 3 Configure Device 4 Configure Display 5 Config Hot Backup 6 Config Drift Alert 7 Diagnostics Suite Manual Setup 1 Sensor 1 2 Sensor 2 3 Calculated Output 4 Diagnostics 5 Analog Output 6 Display 7 Device 8 HART 9 Security Sen...

Page 99: ...Cal 6 Sensor 2 Upper Cal 7 Active Calibrator Active Alerts 1 Good only if No Alerts 2 Failed 3 Advisory 4 Maintenance Fix Soon Service Tools 1 Alerts 2 Variables 3 Trends 4 Maintenance 5 Simulate Variables 1 Variable Summary 2 Primary Variable 3 Second Variable 4 Third Variable 5 Fourth Variable 6 Analog Output Min Max Tracking 1 Min Max Mode 2 Reset All Min Max Values 3 Parameter 1 4 Parameter 2 ...

Page 100: ... Alarm Direction 2 High Saturation 3 Low Saturation 4 High Alarm 5 Low Alarm 6 Software Write Protect 7 Lock Status 8 Password Protection Identification 1 Tag 2 Long Tag 3 Model 4 Electronics S N 5 Final Assembly Num 6 Date 7 Description 8 Message 9 Device Image Failed 1 Invalid Configuration 2 Electronics Failure 3 Calibration Error 4 Sensor Drift Alert Active 5 Sensor 1 Open 6 Sensor 2 Open 7 Se...

Page 101: ...ode Config 6 Variable Mapping Alarm Sat Levels 1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Config Alarm Sat Levels Guided Setup 1 Configure Sensors 2 Calibrate Sensors 3 Configure Device 4 Configure Display 5 Config Hot Backup 6 Config Drift Alert 7 Diagnostics Suite Manual Setup 1 Sensor 1 2 Sensor 2 3 Calculated Output 4 Diagnostics 5 Analog Output 6 Display 7...

Page 102: ...Cal 6 Sensor 2 Upper Cal 7 Active Calibrator Active Alerts 1 Good only if No Alerts 2 Failed 3 Advisory 4 Maintenance Fix Soon Service Tools 1 Alerts 2 Variables 3 Trends 4 Maintenance 5 Simulate Variables 1 Variable Summary 2 Primary Variable 3 Second Variable 4 Third Variable 5 Fourth Variable 6 Analog Output Min Max Tracking 1 Min Max Mode 2 Reset All Min Max Values 3 Parameter 1 4 Parameter 2 ...

Page 103: ...5 Device Information 1 8 1 1 8 1 Differential Temperature Setup 2 2 3 1 2 2 3 1 Drift Alert 2 2 4 2 2 2 4 2 Filter 50 60 Hz 2 2 7 4 1 2 2 7 4 1 First Good Temperature Setup 2 2 3 2 2 2 3 2 Hardware Revision 1 8 2 3 1 8 2 3 HART Lock N A 2 2 9 2 Intermittent Sensor Detect 2 2 7 4 2 2 2 7 4 2 Loop Test 3 5 1 3 5 1 Locate Device N A 3 4 6 2 Lock Status N A 1 8 3 8 LRV Lower Range Value 2 2 5 5 3 2 2 ...

Page 104: ...amping 1 3 3 1 3 Configuration 1 3 PV Unit 1 3 3 1 4 D A Trim 1 2 2 2 Range Values 1 3 3 1 Damping Values 1 1 10 Review 1 4 Date 1 3 4 2 Scaled D A Trim 1 2 2 3 Descriptor 1 3 4 3 Sensor Connection 1 3 2 1 1 Device Info 1 3 4 Sensor 1 Setup 1 3 2 1 2 Device Output Configuration 1 3 3 Sensor Serial Number 1 3 2 1 4 Diagnostics and Service 1 2 Sensor 1 Trim 1 2 2 1 Filter 50 60 Hz 1 3 5 1 Sensor 1 T...

Page 105: ...on until the 0 is blinking on the screen in the selected position 00000022 3 Press the enter button to select the 0 as an entry The second digit from the left will be blinking 00000022 4 Press the enter button to select 0 for second digit The third digit from the left will be blinking 00000022 5 Press the enter button to select 0 for the third digit The fourth digit from the left will now be blink...

Page 106: ...a faster scrolling technique is available Scrolling functionality allows the user to walk through any menu in forward or reverse order enter text or digits easily and quickly Menu scrolling Simply hold down the left button after it brings you to the next menu item each of the proceeding menus will be shown one after another while the button is pressed down For an example see Figure C 1 Text or dig...

Page 107: ...lar menu navigation it is possible to go back to the previous screen by pressing both buttons at the same time Figure C 2 Scrolling Backwards Menu scrolling Text and digit scrolling V I E W C O N F I G C O N F I G L S E N S O R L U N I T S B A C K T O M E N U E X I T M E N U L A B c T A G T A G T A G L L B A C K T O M E N U E X I T M E N U L z M e n u L L R E R A N G E D I S P L A Y L L L O O P T ...

Page 108: ...SAVE to ask the user if they want to save the information just entered You can select the cancel function choose NO or the save function choose YES After the save function is selected SAVED shall appear on the screen Saving a setting Saving text or values Canceling When a value or text string is being entered into the transmitter via the LOI and the function is canceled the LOI menu can offer the ...

Page 109: ... EXIT MENU UNITS CHNG ALL SENSOR 1 UNITS SENSOR 2 UNITS DIFFRNTL UNITS AVERAGE UNITS 1ST GOOD UNITS BACK TO MENU EXIT MENU DISPLAY SENSOR 1 on off SENSOR 2 on off ANALOG on off PV on off AVG on off 1ST GD on off DIFF on off RANGE on off MINMAX 1 on off MINMAX 2 on off MINMAX 3 on off MINMAX 4 on off BACK TO MENU EXIT MENU EXTENDED MENU CALIBRAT DAMPING VARIABLE MAP TAG ALM SAT VALUES PASSWORD SIMU...

Page 110: ...IT MENU SIMULATE SIMULATE SNSR 1 SIMULATE SNSR 2 END SIMUL BACK TO MENU EXIT MENU EXTENDED MENU CALIBRAT DAMPING VARIABLE MAP TAG ALRM SAT VALUES PASSWORD SIMULATE HART REV HOT BU CONFIG DRIFT ALERT TC DIAG CONFIG MIN MAX TRACK BACK TO MENU EXIT MENU ALARM SAT VALUES ROSEMNT VALUES NAMUR VALUES OTHER VALUES BACK TO MENU EXIT MENU HART REV HART REV 7 HART REV 5 BACK TO MENU EXIT MENU CONFIG SNSR 1 ...

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Page 112: ...768 6111 41 0 41 768 6300 RFQ RMD RCC Emerson com Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linked...

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