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Emerson Rosemount 5408, Reference Manual

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7

Service and troubleshooting

7.1

Safety messages

Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.

 WARNING

Failure to follow safe installation and servicing guidelines could result in death or serious
injury.

•

Ensure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.

•

Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.

Explosions could result in death or serious injury.

•

Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.

•

Before connecting a handheld communicator in an explosive atmosphere, ensure the
instruments are installed in accordance with intrinsically safe or non-incendive field
wiring practices.

•

In Explosion-proof/Flameproof and Non-Incendive/Type n installations, do not remove
the transmitter covers when power is applied to the unit.

•

Both transmitter covers must be fully engaged to meet Explosion-proof/Flameproof
requirements.

Process leaks could result in death or serious injury.

•

Ensure that the transmitter is handled carefully. If the process seal is damaged, gas
might escape from the tank.

Electrical shock could cause death or serious injury.

•

In Explosion-proof/Flameproof and Non-Incendive/Type n installations, avoid contact
with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.

•

Ensure the mains power to the transmitter is off and the lines to any other external
power source are disconnected or not powered while wiring the transmitter.

7.2

Diagnostic messages

Diagnostic messages per NAMUR NE 107 are listed in 

Table 7-1

 to 

Table 7-5

.

Reference Manual

Service and troubleshooting

00809-0100-4408

February 2020

Rosemount 5408 and 5408:SIS Level Transmitters

101

Summary of Contents for Rosemount 5408

Page 1: ...Reference Manual 00809 0100 4408 Rev BF February 2020 Rosemount 5408 and 5408 SIS Level Transmitters Non Contacting Radar with HART Protocol ...

Page 2: ...are installed in accordance with intrinsically safe or non incendive field wiring practices In Explosion proof Flameproof and Non Incendive Type n installations do not remove the transmitter covers when power is applied to the unit Both transmitter covers must be fully engaged to meet Explosion proof Flameproof requirements Electrical shock could cause death or serious injury In Explosion proof Fl...

Page 3: ...ized personnel to protect end users assets This is true for all systems used within the facility CAUTION Hot surfaces The flange and process seal may be hot at high process temperatures Allow to cool before servicing CAUTION The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified...

Page 4: ...4 ...

Page 5: ... the parabolic antenna 53 3 8 Adjust display orientation optional 71 Chapter 4 Electrical installation 73 4 1 Safety messages 73 4 2 Hazardous areas 74 4 3 Prepare the electrical connections 74 4 4 Connect wiring and power up 78 4 5 Optional devices 81 Chapter 5 Configuration 83 5 1 Safety messages 83 5 2 Overview 83 5 3 System readiness 84 5 4 Get started with your preferred configuration tool 85...

Page 6: ...9 8 4 Safety certified identification 151 8 5 Installation 152 8 6 Configuration 152 8 7 Site acceptance 154 8 8 Perform proof test for SIS applications 155 8 9 Specifications 161 Appendix A Specifications and reference data 163 A 1 Performance specifications 163 A 2 Functional specifications 166 A 3 Physical specifications 177 A 4 Ordering information 180 A 5 Availability of process connections 1...

Page 7: ... Customs Union EAC 230 B 16 Japan 233 B 17 India 233 B 18 Republic of Korea 234 B 19 Additional certifications 235 B 20 Installation drawings 238 Appendix C Configuration parameters 249 C 1 Menu tree 249 C 2 Device setup 251 C 3 Level setup 255 C 4 Alert setup 271 Reference Manual Contents 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters vii ...

Page 8: ...Contents Reference Manual February 2020 00809 0100 4408 viii Reference Manual ...

Page 9: ...e and troubleshooting provides troubleshooting techniques for the most common operating problems Safety Instrumented Systems SIS requirements contains identification commissioning maintenance and operations information for safety certified transmitter used in Safety Instrumented Systems SIS applications Specifications and reference data supplies reference and specification data as well as ordering...

Page 10: ...Introduction Reference Manual February 2020 00809 0100 4408 10 Reference Manual ...

Page 11: ... frequency between the transmitted and the reflected signals see Figure 2 1 The frequency of the reflected signal is subtracted from the frequency of the signal transmitted at that moment resulting in a low frequency signal which is proportional to the distance to the product surface This signal is further processed to obtain fast reliable and highly accurate level measurements See Figure 2 2 for ...

Page 12: ... is reflectivity A high dielectric constant of the media provides better reflection and enables a longer measuring range 2 2 2 Foam and turbulence Foaming liquids or turbulence may cause weak and varying surface echo amplitudes The effects of turbulence are usually minor but in the most challenging conditions the transmitter may be mounted in a still pipe In addition measurement performance can be...

Page 13: ...rs during filling and emptying and the dielectric constant of many solids is fairly low Table 2 1 presents common characteristics of some solids applications The parabolic antenna is ideal for applications with weak surface reflections A larger diameter concentrates the radar beam and ensures maximum antenna gain The parabolic antenna comes with a swivel connection that adjusts for angled tank roo...

Page 14: ...surface is close to the tank bottom The transmitter has built in functions which optimize measurement performance for various bottom shapes 2 4 Application examples The Rosemount 5408 and 5408 SIS are ideal for level measurements over a broad range of liquid and solids applications The transmitters are virtually unaffected by changing density temperature pressure media dielectric pH and viscosity ...

Page 15: ...ount 5408 can help you withstand the rigors of blenders and mixing tanks Easy to install and commission it is also unaffected by virtually any fluid property change Open atmospheric applications The Rosemount 5408 measures reliably in open applications from short range sumps or ponds to long range dams Reference Manual Transmitter overview 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS ...

Page 16: ...he Best Practices for Using Radar in Still Pipes and Chambers Technical Note Bulk solids The Rosemount 5408 is the ideal solution for small to medium sized silos with rapid level changes The narrow beam avoids internal obstructions while still keeping good level measurement Safety applications The Rosemount 5408 SIS is the ideal choice for safety functions such as overfill prevention level deviati...

Page 17: ...screw E Flanged process connection F Cone antenna G Two cable conduit entries 14 NPT M20 x 1 5 or G Optional adapters eurofast and minifast H LCD display optional I Alignment marker one per side J Threaded process connection NPT or BSPP G K Air purge ring option code PC1 for cone antenna L Integrated air purge connection M Parabolic antenna N Parabolic antenna with swivel mount O Process seal ante...

Page 18: ...e 4 mA minimum value The transmitter can be combined with the Emerson Wireless 775 THUM Adapter to wirelessly communicate HART data with IEC 62591 WirelessHART technology In addition the transmitter can be connected to a Rosemount 751 Field Signal Indicator or it can be equipped with an integral display The transmitter can easily be configured by using a PC with the Rosemount Radar Master Plus sof...

Page 19: ... Handheld communicator E Approved IS barrier for Intrinsically Safe installations only F Rosemount 333 G Host DCS system H HART modem I Rosemount Radar Master Plus or AMS Device Manager Reference Manual Transmitter overview 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 19 ...

Page 20: ...Transmitter overview Reference Manual February 2020 00809 0100 4408 20 Reference Manual ...

Page 21: ...e protection provided by the equipment For installations in hazardous locations the transmitter must be installed according to the Rosemount 5408 and 5408 SIS Product Certifications document and System Control Drawing D7000002 885 Process leaks could result in death or serious injury Ensure that the transmitter is handled carefully If the process seal is damaged gas might escape from the tank Expl...

Page 22: ...ing the transmitter For optimal performance the transmitter should be installed in locations with a clear and unobstructed view of the product surface The transmitter should be mounted with as few internal structures as possible within the signal beam see Beam width and beam angle Do not install the transmitter in the center of the tank Do not mount close to or above the inlet stream Multiple Rose...

Page 23: ...ers noise might appear in the measurement signal Therefore the following minimum clearance according to Table 3 1 must be maintained For easy access to the transmitter mount it with sufficient service space see Table 3 2 Figure 3 3 Free Space Requirements Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 23 ...

Page 24: ...ermits greater margin for weak surface echoes In addition a larger antenna diameter results in a smaller beam angle and thereby less interference from any internal structures in the tank 3 3 4 Antenna inclination Ensure the antenna is aligned perpendicular to the product surface see Figure 3 4 The parabolic antenna comes with a swivel connection that adjusts for angled tank roofs Note that if the ...

Page 25: ...es Wherever possible the transmitter should be positioned so that objects close to the tank are kept outside the signal beam 3 3 6 Beam width and beam angle The transmitter should be mounted with as few internal structures as possible within the signal beam Refer to Table 3 3 for beam angle and Table 3 4 for beam width at different distances Reference Manual Mechanical installation 00809 0100 4408...

Page 26: ...s seal 3 in cone process seal 4 in cone process seal Parabolic 16 5 6 2 1 9 5 2 1 6 4 0 1 2 2 9 0 9 1 3 0 4 33 10 12 8 3 9 10 4 3 2 8 1 2 5 5 7 1 8 2 6 0 8 49 15 19 0 5 8 15 6 4 8 12 1 3 7 8 6 2 6 3 9 1 2 66 20 25 6 7 8 20 8 6 3 16 1 4 9 11 5 3 5 5 2 1 6 82 25 31 8 9 7 26 0 7 9 20 1 6 1 14 3 4 4 6 4 2 0 98 30 38 4 11 7 31 2 9 5 24 2 7 4 17 2 5 3 7 7 2 4 131 40 51 2 15 6 41 6 12 7 32 2 9 8 23 0 7 0...

Page 27: ...s Millimeters Antenna size Minimum nozzle diameter D 1 Recommended maximum nozzle height H 2 3 Antenna Antenna with air purge ring code PC1 1 in DN 40 1 50 38 1 5 59 142 N A 2 in DN50 1 94 49 3 5 71 145 4 69 119 3 in DN80 2 80 71 0 5 63 143 4 61 117 4 in DN100 3 78 96 0 6 54 166 5 51 140 1 The antennas are sized to fit within schedule 80 or lower schedules 2 The values are valid for cone antennas ...

Page 28: ...hin schedule 120 or lower schedules 2 For hygienic applications the nozzle height H must not exceed two times the nozzle diameter D to ensure cleanability Maximum nozzle height is 5 in 127 mm Nozzle requirements for parabolic antenna See Table 3 7 for nozzle height recommendations at different inclination angle Figure 3 8 Mounting of the Parabolic Antenna Ø 8 in 200 mm A B H H D A Nozzle mounting ...

Page 29: ...id disturbing objects in the tank For more information and installation requirements refer to the Best Practices for Using Radar in Still Pipes and Chambers Technical Note Still pipe Consider the following still pipe requirements Pipe Pipes should be an all metal material Pipe should have a constant inside diameter The inner surface must be smooth and clear of any rough edges Smooth pipe joints ar...

Page 30: ...e 3 9 Still Pipe Requirements A Maximum 0 2 in 5 mm B Maximum 1 in 25 mm C Minimum 6 in 150 mm D Maximum 1 E Level 100 F Level 0 Chamber Consider the following chamber requirements Pipes should be an all metal material Pipe should have a constant inside diameter Inlet pipes should not protrude into the inside of the stand pipe 1 A larger gap is inevitable for the 4 in cone antenna in pipes with a ...

Page 31: ...mber Requirements A Minimum 0 4 in 10 mm B Minimum 6 in 150 mm C Maximum 1 D Maximum 0 2 in 5 mm 3 3 9 Ball valve installation The transmitter can be isolated from the process by using a valve Use a full port ball valve Ensure there is no edge between the ball valve and the nozzle or still pipe the inside should be smooth Valves can be combined with still pipes The ball valve should have the same ...

Page 32: ...egmented cone antenna option code S2 Use only one segment the total antenna length should not exceed 47 2 in 1200 mm To determine the antenna length follow the guidelines in section Nozzle requirements Procedure 1 Insert the segment into the cone antenna until it bottoms 2 Mark where to cut the segment 1 2 3 4 5 6 7 8 0 9 3 Remove and cut the segment at the marking 4 Remove any burrs 5 Insert the ...

Page 33: ...nfigure select Level Setup Antenna AMS Device Manager and handheld communicator Select Configure Manual Setup Level Setup Antenna 3 4 2 Shorten the extended cone antenna This section only applies to the extended cone antenna option code S1 To determine the antenna length follow the guidelines in section Nozzle requirements Procedure 1 Mark where to cut the antenna 1 2 3 4 5 6 0 Reference Manual Me...

Page 34: ...Select Configure Manual Setup Level Setup Antenna 3 4 3 Replace the transmitter head nut option code A1 only When mounting on a legacy Rosemount 5402 antenna the transmitter head nut must be changed from size M50 to M52 Prerequisites Applies only to transmitters ordered with the option code A1 Procedure 1 Remove the stop ring using a flat head screwdriver Tip Wear gloves to increase grip when usin...

Page 35: ...he kit Postrequisites Ensure to set the Antenna Type to Legacy Rosemount 5402 and then set the User Defined Antenna Options parameters Related information User defined antenna options Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 35 ...

Page 36: ...readed version D d see page 40 D Threaded version D d see page 42 E Bracket mounting see page 45 3 5 2 Protective cap For spare antennas keep the protective cap in place until installing the transmitter head The cap protects the process seal from dust and water Mechanical installation Reference Manual February 2020 00809 0100 4408 36 Reference Manual ...

Page 37: ...ented cone antenna Procedure 1 Place a suitable gasket on the tank flange 2 Lower transmitter with antenna and flange into the nozzle 3 Tighten bolts and nuts with sufficient torque for the flange and gasket choice Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 37 ...

Page 38: ...nna Procedure 1 Place a suitable gasket on the tank flange 2 Place the purge ring over the gasket 3 Place a suitable gasket over the purge ring Note A minimum gasket thickness of 0 125 in 3 2 mm is required for flanges with protective plate design 4 Lower transmitter with antenna and flange into the nozzle A Antenna with air purge holes Mechanical installation Reference Manual February 2020 00809 ...

Page 39: ...according to your site procedures or A G in B 0 4 in 10 mm Table 3 8 Incoming Air Supply Specification Maximum pressure Recommended pressure 190 psi 13 bar 100 to 115 psi 7 to 8 bar Postrequisites Align the transmitter head see Align transmitter head Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 39 ...

Page 40: ...dure 1 Apply anti seize paste or PTFE tape on threads according to your site procedures Gasket may be used as a sealant for adapters with 1 or 2 in BSPP G threads 2 Mount the transmitter on the tank A Gasket for 1 in and 2 in BSPP G threads only Postrequisites Align the transmitter head see Align transmitter head Mechanical installation Reference Manual February 2020 00809 0100 4408 40 Reference M...

Page 41: ...omer supplied flange over the gasket 3 Tighten the bolts and nuts with sufficient torque for the flange and gasket choice 4 Apply anti seize paste or PTFE tape on threads according to your site procedures Gasket may be used as a sealant for adapters with 1 or 2 in BSPP G threads Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 41...

Page 42: ...na diameter larger than thread diameter Prerequisites If applicable assemble the segmented cone antenna see Assemble the segmented cone antenna Procedure 1 Unscrew and remove the antenna H2 mm Note Be careful not to scratch the microwave launcher The microwave launcher is sensitive to mechanical impacts Mechanical installation Reference Manual February 2020 00809 0100 4408 42 Reference Manual ...

Page 43: ...he customer supplied flange A Gasket for 1 in and 2 in BSPP G threads only 4 Mount the antenna Note Visually inspect the microwave launcher for damage and dirt 38 mm Torque 250 in lb 28 N m H2 mm Torque 5 in lb 0 5 N m 5 Place a suitable gasket on the tank flange Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 43 ...

Page 44: ...ts and nuts with sufficient torque for the flange and gasket choice 8 Screw the adapter until it is properly tightened Postrequisites Align the transmitter head see Align transmitter head Mechanical installation Reference Manual February 2020 00809 0100 4408 44 Reference Manual ...

Page 45: ...e bracket to the pipe wall On pipe 4X A B A Horizontal pipe B Vertical pipe On wall 4X 2 Mount the holder to the bracket T30 Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 45 ...

Page 46: ...wave launcher is sensitive to mechanical impacts 4 Screw the transmitter into the holder 5 Mount the antenna H2 mm 38 mm Torque 5 in lb 0 5 N m Postrequisites Align the transmitter head see Align transmitter head Mechanical installation Reference Manual February 2020 00809 0100 4408 46 Reference Manual ...

Page 47: ...Align the marking on the sensor module toward the tank wall see Figure 3 13 Still pipe Align the external ground screw toward the holes of the still pipe see Figure 3 14 Chamber Align the external ground screw toward the process connections see Figure 3 15 Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 47 ...

Page 48: ... Tighten the nut 60 mm Torque 355 in lb 40 N m Figure 3 13 Open Tank Figure 3 14 Still pipe Figure 3 15 Chamber Mechanical installation Reference Manual February 2020 00809 0100 4408 48 Reference Manual ...

Page 49: ...version see page 51 C Bracket mounting see page 52 3 6 2 Mount the flanged version Procedure 1 Lower the transmitter into the nozzle Note Be careful not to scratch or otherwise damage the PTFE sealing Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 49 ...

Page 50: ... in DN50 50A 29 40 52 70 15 20 26 35 29 40 18 25 3 in DN80 80A 33 45 48 65 37 50 37 50 41 55 22 30 4 in DN100 100A 59 80 52 70 37 50 37 50 74 100 26 35 1 The conditions used for the calculation are Standard mating metal flange A193 B8M Cl 2 A4 70 bolt material and a friction coefficient of μ 0 16 2 Low strength bolt and non metallic mating flange may require lower tightening torque Postrequisites ...

Page 51: ... or otherwise damage the PTFE sealing 2 Tighten the clamp to the recommended torque see the manufacturer s instruction manual Postrequisites Align the transmitter head see Align transmitter head Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 51 ...

Page 52: ... 1 Mount the bracket to the pipe wall On pipe A B A Horizontal pipe B Vertical pipe On wall 4X 2 Mount the transmitter to the bracket H5 mm 2X Mechanical installation Reference Manual February 2020 00809 0100 4408 52 Reference Manual ...

Page 53: ... Overview A B C D A Flanged version see page 56 B Threaded version see page 57 C Welded version see page 60 D Bracket mounting see page 64 Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 53 ...

Page 54: ...e threaded version Figure 3 18 Components 2x A Antenna B Purge plug kit C Threaded sleeve D M20 adapter E Lock nut BSPP G 3 in F Antenna adapter with ball joint G O ring Mechanical installation Reference Manual February 2020 00809 0100 4408 54 Reference Manual ...

Page 55: ...lug kit C Threaded sleeve D M20 adapter E Weld protection plate F Flange ball G O ring H Clamp flange I Washer J M8 screw K Weld protection bar L Ball joint Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 55 ...

Page 56: ...ozzle 3 Tighten the bolts and nuts with sufficient torque for the flange and gasket choice Postrequisites 1 Adjust the inclination of the antenna see Adjust the inclination of the antenna 2 Connect the air purging system see Connect the air purging Mechanical installation Reference Manual February 2020 00809 0100 4408 56 Reference Manual ...

Page 57: ...cover Ensure the antenna adapter fits tightly to the flange manhole cover A Ø 3 98 0 02 in Ø 101 0 6 mm or G 3 in B Max 0 59 in 15 mm 4 Remove the M20 adapter and visually inspect the O rings for damage and dirt Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 57 ...

Page 58: ...insert the antenna 6 Secure the antenna 27 mm Torque 180 in lb 20 N m 7 Tighten the set screw H2 mm Torque 5 in lb 0 5 N m Mechanical installation Reference Manual February 2020 00809 0100 4408 58 Reference Manual ...

Page 59: ...fficient torque for the flange and gasket choice Postrequisites 1 Adjust the inclination of the antenna see Adjust the inclination of the antenna 2 Connect the air purging system see Connect the air purging Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 59 ...

Page 60: ...nge manhole cover These plates protect the internal surfaces of the flange ball from dust and sparks during welding A Ø 3 94 0 02 in Ø 100 0 5 mm B Max 1 18 in 30 mm 2 Weld the flange ball Mechanical installation Reference Manual February 2020 00809 0100 4408 60 Reference Manual ...

Page 61: ...dirt 4 Mount the O ring 5 Mount the ball joint a Insert the ball joint and place the clamp flange with the 7 Nm marking side up b Gradually tighten the M8 screws H6 mm Torque 65 in lb 7 N m Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 61 ...

Page 62: ... and visually inspect the O rings for damage and dirt 7 Carefully insert the antenna 8 Secure the antenna 27 mm Torque 180 in lb 20 N m Mechanical installation Reference Manual February 2020 00809 0100 4408 62 Reference Manual ...

Page 63: ... the bolts and nuts with sufficient torque for the flange and gasket choice Postrequisites 1 Adjust the inclination of the antenna see Adjust the inclination of the antenna 2 Connect the air purging system see Connect the air purging Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 63 ...

Page 64: ... to the pipe wall On pipe On wall 4X 2 Mount the antenna assembly to the bracket 13 mm H6 mm 2X 3 Place the supplied circular level on top of the antenna assembly Mechanical installation Reference Manual February 2020 00809 0100 4408 64 Reference Manual ...

Page 65: ...ination of the antenna 5 Gradually tighten the two M8 screws 2X H6 mm 6 Remove the circular level Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 65 ...

Page 66: ... the antenna Prerequisites WARNING Contents may be under pressure Do not loosen the M8 screws while in operation Attempting to do so may release pressurized gases resulting in serious injury or death Procedure 1 Loosen the M8 screws until the antenna can rotate smoothly H6 mm Mechanical installation Reference Manual February 2020 00809 0100 4408 66 Reference Manual ...

Page 67: ...ected toward the tank wall or 3 Place the supplied circular level on top of the antenna assembly 4 Adjust the inclination of the antenna Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 67 ...

Page 68: ...5 Gradually tighten the M8 screws H6 mm Torque 65 in lb 7 N m 6 Remove the circular level Mechanical installation Reference Manual February 2020 00809 0100 4408 68 Reference Manual ...

Page 69: ...ad Align the marking on the sensor module with the air purge connection Torque 355 in lb 40 N m 60 mm 36 mm Reference Manual Mechanical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 69 ...

Page 70: ...0 N m B E F C A A Air purging B No C Yes D Use thread sealant or gasket according to your site procedures E G in F 0 3 0 4 in 8 10 mm gasket excluded Table 3 10 Incoming Air Supply Specification Maximum pressure Recommended pressure 190 psi 13 bar 100 to 115 psi 7 to 8 bar Mechanical installation Reference Manual February 2020 00809 0100 4408 70 Reference Manual ...

Page 71: ...wise to thread limit Procedure 1 Loosen the set screw until the transmitter housing can rotate smoothly 2 First rotate the housing clockwise to the desired location If the desired location cannot be achieved due to thread limit rotate the housing counterclockwise to the desired location up to 360 from thread limit 3 Re tighten the set screw Figure 3 21 Rotate the Transmitter Housing Torque 30 in l...

Page 72: ...Mechanical installation Reference Manual February 2020 00809 0100 4408 72 Reference Manual ...

Page 73: ...ions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a handheld communicator in an explosive atmosphere ensure the instruments are installed in accordance with intrinsically safe or non incendive field wiring practices In Explosion proof Flameproof and Non Incendi...

Page 74: ...ence Use wire rated at least 5 C above maximum ambient temperature Two wires can be safely connected to each terminal screw 4 3 2 Cable gland conduit For explosion proof flameproof installations only use cable glands or conduit entry devices certified explosion proof or flameproof 4 3 3 Power consumption Max 1 W current max 23 mA 4 3 4 Grounding Make sure grounding is done according to national an...

Page 75: ...using Continuously connected throughout the segment Connected to a good earth ground at the power supply end Figure 4 2 Cable Shield A Insulate shield and drain wire B Minimize distance C Trim shield and insulate exposed drain wire D Connect drain wire to the power supply ground Note Do not ground the shield and its drain wire at the transmitter If the cable shield touches the transmitter housing ...

Page 76: ...ation a minimum loop resistance of 250 Ω is required Maximum loop resistance is determined by the voltage level of the external power supply Figure 4 3 Load Limits Maximum Loop Resistance 43 5 External Power Supply Voltage 12 A Loop Resistance Ohms B External Power Supply Voltage Vdc Electrical installation Reference Manual February 2020 00809 0100 4408 76 Reference Manual ...

Page 77: ...ld communicator B Approved IS barrier for Intrinsically Safe installations only C HART modem D Load resistance 250 Ω E Current meter F Power supply Reference Manual Electrical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 77 ...

Page 78: ...RT modem D Load resistance 250 Ω E Current meter F Power supply G Blue plug H TEST terminal Note Disconnect the blue plug only during the loop current measurement procedure 4 4 Connect wiring and power up Procedure 1 Verify the power supply is disconnected 2 Remove the cover Electrical installation Reference Manual February 2020 00809 0100 4408 78 Reference Manual ...

Page 79: ...Connect the cable wires see Wiring diagram Torque 7 in lb 0 8 N m 6 Ensure proper grounding see Grounding 2 Unless marked the conduit cable entries in the transmitter housing use a 14 NPT thread form Reference Manual Electrical installation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 79 ...

Page 80: ...th a drip loop 8 Seal any unused ports with the enclosed metal plug Apply PTFE tape or other sealant to the threads 9 Attach and tighten the cover a Verify the cover jam screw is completely threaded into the housing H2 5 mm Electrical installation Reference Manual February 2020 00809 0100 4408 80 Reference Manual ...

Page 81: ...econds before the LCD display lights up 4 5 Optional devices 4 5 1 Rosemount 333 HART Tri Loop The Rosemount 5408 and 5408 SIS Level Transmitters output a HART signal with four process variables By using the Rosemount 333 HART Tri Loop up to three additional analog 4 20 mA outputs are provided Each Tri Loop channel receives power from control room Channel 1 must be powered for the Tri Loop to oper...

Page 82: ... of Rosemount 333 with Rosemount 5408 39 69 79 49 A Approved IS barrier B DIN rail mounted Rosemount 333 C Load resistance 250 Ω D Control room Refer to the Rosemount 333 HART Tri Loop Reference Manual for further information on how to install and configure the Rosemount 333 Electrical installation Reference Manual February 2020 00809 0100 4408 82 Reference Manual ...

Page 83: ...trinsically safe or non incendive field wiring practices In Explosion proof Flameproof and Non Incendive Type n installations do not remove the transmitter covers when power is applied to the unit Both transmitter covers must be fully engaged to meet Explosion proof Flameproof requirements Electrical shock could cause death or serious injury In Explosion proof Flameproof and Non Incendive Type n i...

Page 84: ...oftware revision 1 Device software revision 2 HART universal revision 3 Device revision 4 Manual document number Change description March 17 1 0 xx 1 0 xx 1 Axx 6 1 00809 0100 4408 Initial release 7 1 May 19 1 1 xx 1 1 xx 1 Axx 6 1 00809 0100 4408 Updated design of the cone antenna PEEK seal and new device software to support the change 7 1 1 NAMUR Revision is located on the transmitter label Diff...

Page 85: ...tions The Instrument Inspector Application or any FDI compliant host is needed to run Rosemount Radar Master Plus Instrument Inspector is available at Emerson com InstrumentInspector The installation typically includes the Rosemount 5408 FDI Package Note If the Can t initialize Radar Master error message occurs then the software revision on your device requires an update of the Rosemount Radar Mas...

Page 86: ...ts After downloading add the DD to AMS Device Manager Procedure 1 Close AMS Device Manager 2 Click the Start button and then select All Programs AMS Device Manager Add Device Type 3 Browse to the downloaded DD files and select OK Need help In the Add Device Type application select the Help button for more information on how to complete this operation Configure the HART modem interface Before conne...

Page 87: ...ble of communicating with HART Revision 7 protocol This transmitter can be configured for either HART Revision 6 or Revision 7 5 5 1 Switch HART revision mode If the HART configuration tool is not capable of communicating with HART Revision 7 the device will load a generic menu with limited capability To switch the HART revision mode from the generic menu Procedure 1 Locate the Message field 2 In ...

Page 88: ...ble in the Guided Setup wizard include all items required for basic operation Procedure 1 Turn on the handheld communicator and connect to the device 2 Select Configure Guided Setup 3 Select Basic Setup and follow the on screen instructions 5 7 Verify level The Verify Level tool matches the product level reported by the device to a reference measurement measured by using for example handgauging If...

Page 89: ... the tank bottom Procedure 1 Under Configure select Verify Level to check your level measurement Verify Level is also available via the Guided Setup wizard 2 Follow the on screen instructions 5 7 2 Run verify level using AMS Device Manager and handheld communicator Verify and adjust level measurement by comparing it to a hand gauged measurement Prerequisites Note Before running Verify Level make s...

Page 90: ...tion Interface select HART Multidrop 3 In the HART Address box type or select the HART address you want to use 4 Select Save 5 8 2 Establish multidrop communication using AMS Device Manager Multidropping transmitters refers to the connection of several transmitters to a single communications transmission line Communication between the host and the transmitters takes place digitally with the analog...

Page 91: ...smitter must be configured to Burst Mode and the process variable output order must be set This can be done using the AMS Device Manager or a handheld communicator Procedure 1 Make sure the transmitter is properly configured 2 If desired change the measurement units a Select Configure Manual Setup Device Setup Units 3 Set the desired transmitter variable to use for Primary Variable PV Secondary Va...

Page 92: ...S operational mode then the Safety Mode must be enabled for the transmitter to become operational When Safety Mode is enabled the transmitter is write protected to prevent unauthorized changes Procedure 1 Under Overview select Device Information Alarm and Security 2 Under Write Protection select Change and follow the on screen instructions 5 10 2 Write protect a transmitter using AMS Device Manage...

Page 93: ...ng screens are shown on the LCD display when the transmitter is switched on Figure 6 2 Startup Screen Sequence 1 All segments on 2 Device type and communication protocol 3 Software revision 4 Serial number 5 Device HART address Variable screens The transmitter can display the following variables Reference Manual Operation 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters...

Page 94: ... threshold and noise Scaled Variable 1 SCALE 2 A variable calculated from a scaling table as defined by pairs of input scaled values Percent of Range Primary Variable PV RANGE A variable value expressed in percent within a range defined by a Lower Range Value LRV and an Upper Range Value URV Auxiliary Percent of Range AUX RANGE A variable value expressed in percent within a range defined by a Lowe...

Page 95: ...Procedure 1 Select Configure Manual Setup Device Setup Display 2 Select the desired variables to be displayed on the LCD display 3 Select Send 6 3 View measurement data Measurement values can be viewed using Rosemount Radar Master Plus AMS Device Manager handheld communicator or other communicator 6 3 1 View measurement data in Rosemount Radar Master Plus Current measurement data of the primary va...

Page 96: ...vice or Signal Quality 6 3 3 Interpret measurement status A Good or Bad status next to a value is an indication of the reliability or integrity of the data being received not an indication of whether or not the value is within the configured upper or lower ranges A value that triggers an alert such as a high or low temperature indication will change the overall status of the device but the measure...

Page 97: ...lfunction The device can also be configured to report user defined alerts based on the measured variables Related information Diagnostic messages High low user defined alert 6 4 1 Check device status Follow this procedure to check device status and see whether there are any active alerts reported Procedure 1 Go to the Overview screen to view the overall device status Reference Manual Operation 008...

Page 98: ...e Failure alert is active Click the Troubleshoot button to open a window with active alerts together with recommended actions Function Check At least one Function Check alert is active and no Failure alerts Click the Investigate button to open a window with active alerts together with recommended actions Out of Specification At least one Out of Specification alert is active and no Failure or Funct...

Page 99: ... alerts together with recommended actions Function Check At least one Function Check alert is active and no Failure alerts Out of Specification At least one Out of Specification alert is active and no Failure or Function Check alerts Maintenance Required At least one Maintenance Required alert is active and no Failure Function Check or Out of Specification alerts Reference Manual Operation 00809 0...

Page 100: ...Operation Reference Manual February 2020 00809 0100 4408 100 Reference Manual ...

Page 101: ... atmosphere ensure the instruments are installed in accordance with intrinsically safe or non incendive field wiring practices In Explosion proof Flameproof and Non Incendive Type n installations do not remove the transmitter covers when power is applied to the unit Both transmitter covers must be fully engaged to meet Explosion proof Flameproof requirements Process leaks could result in death or ...

Page 102: ...ved radar signal is invalid resulting in an invalid device measurement reading 1 Clean the antenna 2 If the condition persists replace the device START FAILUR Startup Failure Device repeatedly failed to start up with user configuration settings The device measurement reading is invalid 1 Check supply voltage is within range and restart device 2 Restore default settings restart device and reconfigu...

Page 103: ...nformation 2 Correct the parameter causing the error Table 7 2 Configuration Error Details Host diagnostic message Description Recommended actions Volume Configuration Error The volume cannot be calculated correctly with the current configuration 1 If strapping table is used check that level volume values are entered in increasing order 2 If strapping table is used check that number of strapping p...

Page 104: ...1 Adjust the threshold as necessary 2 If condition persists restore default settings and reconfigure device AMS Device Manager and handheld communicator 1 In the threshold table check that distance threshold values are entered in increasing order 2 Check that the number of threshold points to use is correct 3 If condition persists restore default settings and reconfigure the device Factory Approva...

Page 105: ...or The span for the configured analog out range is too small Increase analog out span by adjusting Upper or Lower Range Value Analog Out Calibration Error Analog output calibration failed 1 Try calibrating the analog output again 2 If the condition persists replace the device SIS Multidrop Error HART multidrop mode is not supported for safety SIS devices Only 4 20 mA output is supported for safety...

Page 106: ...n Test Active The device is in simulation or test mode and is not reporting actual information 1 If this behavior is not desired stop simulation or test mode 2 If the condition persists restart the device Table 7 4 Status Out of Specification LCD display message Host diagnostic message Description Recommended actions TEMP LIMITS Electronics Temperature Out of Limits The temperature of the electron...

Page 107: ... scaled variable measurement may be degraded 1 If volume strapping table is used make sure level values within operating range are included 2 If scaled variable table is used make sure input variable values within operating range are included DC DEGRAD Dielectric Constant Estimation Degraded The dielectric constant estimation is degraded Accuracy of level measurement may be degraded 1 Check config...

Page 108: ... Verify the transmitter head is correctly aligned see Align transmitter head Disturbing objects in the tank Use the suppress false echoes function to manage strong disturbance echoes see Suppressing false echoes Analyze the echo curve and check amplitude thresholds see Amplitude thresholds Remove the disturbing object Change alignment of transmitter head in steps of about 15 degrees see Align tran...

Page 109: ...one see Handling disturbances at top of tank Remove the disturbing object Move the transmitter to another position Refer to Installation considerations for installation considerations Product build up on the antenna Clean the antenna Use transmitter with air purging connection Cone antenna does not extend below the nozzle Use the extended cone antenna Level value drops to a lower value when produc...

Page 110: ...m parameter or Turbulent Surface parameter or both See Process conditions Measured level is occasionally unstable Level Time May be caused by an empty tank with the amplitude threshold set too low Analyze the echo curve and check amplitude thresholds see Amplitude thresholds The product surface is close to a suppressed false echo If possible remove the disturbing object Measured level lags during ...

Page 111: ...not set correctly Check that the Upper Range Value matches the 100 20 mA level in the tank Incorrect level when the product surface is above the 50 level Level Time Strong double bounce echo that is interpreted as the product surface Enable the Double Bounce Handling function see Handling strong double bounce echoes Measured value drops to zero level Level Time Transmitter has locked on a strong t...

Page 112: ...ransmitter milliamp reading is zero Verify power is applied to signal terminals Verify power supply voltage is adequate at signal terminals see Power supply Verify transmitter and power supply are properly grounded Transmitter milliamp reading is too low or high Verify level Check the settings of the 4 20 mA range values see Upper lower range value Verify output is not in alarm condition Check tha...

Page 113: ...ols and functions in the Rosemount Radar Master Plus AMS Device Manager and handheld communicator which may be useful for service and troubleshooting of the Rosemount 5408 and 5408 SIS Level Transmitters 7 4 1 Using the echo curve The Rosemount Radar Master Plus software includes functions for viewing and recording single instances or movies of the echo curve The echo curve represents the tank as ...

Page 114: ...r Master Plus reads one echo curve and then stops 2 To continuously update the echo curve select the Play icon Analyzing the echo curve The following echo peaks may appear in the echo curve Table 7 8 Echo Peak Types Type Description Surface Echo tracked as the current surface echo Unknown Echo not recognized by the device which might interfere with measurement Suppressed Echoes that are identified...

Page 115: ...Suppressed dashed line indicates use of false echo suppression B False echo suppression C Unknown D Amplitude threshold E Surface Zoom in and out the echo curve You can zoom in to a specific area of the echo curve Procedure To zoom in drag a rectangle around the area you want to magnify To zoom out in the upper right corner of the echo curve select Reset Zoom Reference Manual Service and troublesh...

Page 116: ... active historical alerts Procedure In the timeline click the left or right arrow to scroll to the alert and then select the alert icon for details Figure 7 3 Level Trend Timeline A Play or pause B Left arrow C Timeline slider D History alert icon E Drag anywhere in the timeline to move the timeline forward or backward F Right arrow G Export echo curves H Options Play echo curve movies Procedure 1...

Page 117: ...t echo curve range Procedure 1 Under Service Tools select Echo Curve 2 Select Options 3 Under Echo Curve Range select User Defined 4 Enter the desired values 5 Select Save 6 Select Back Set timeline resolution To set the resolution of the level trend timeline Procedure 1 Under Service Tools select Echo Curve 2 Select Options 3 In the Timeline Resolution list select the desired length in hours of t...

Page 118: ...ccasionally strong echoes present for instance due to wide mixer blades Suppressing false echoes may not be sufficient in those areas Note Do not create a customized amplitude threshold section around echoes which are already registered as false echoes General recommendations Use the following best practices to apply custom threshold adjustments Generally set amplitude threshold to about 10 percen...

Page 119: ...a threshold segment Procedure 1 In the echo curve drag the endpoint up or down or type the desired value Figure 7 5 2 Select Save Figure 7 5 Endpoint A Endpoint Reference Manual Service and troubleshooting 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 119 ...

Page 120: ...tators the surface and false echoes might interfere and cause a decrease in performance However false echoes can be suppressed to reduce the influence of such objects in case they cannot be totally avoided When the surface is passing by a disturbing object the transmitter will then measure with higher reliability even if the surface echo is weaker than the false echo see Figure 7 6 Figure 7 6 Supp...

Page 121: ...tank Do not suppress false echoes located below the product surface Keep the number of suppressed false echoes to a minimum It may be necessary to suppress new false echoes at a later stage when objects have become visible due to surface movement Procedure 1 In Rosemount Radar Master Plus under Service Tools select Echo Curve 2 In the echo curve click at the unknown echo peak and then select Suppr...

Page 122: ...ls select Echo Curve 2 Select Options 3 Select Suppress False Echo Manually Suppressed echoes are shown in the table To add a new suppression select Add and then type the distance to the false echo and the width of the false echo area To change a suppression select the cell you want change and type the new value To delete a suppression select the row you want to delete and then select Delete 4 Sel...

Page 123: ...Radar Master Plus During a loop test the transmitter outputs a fixed value 4 mA 20 mA or user selected value The loop test command verifies the output of the transmitter the integrity of the loop and the operations of any recorders or similar devices installed in the loop A loop test can also be used to determine the need for an analog output calibration Prerequisites If the transmitter is equippe...

Page 124: ... handheld communicator 4 If Other is selected enter the desired value and then select Next Enter on Field Communicator 5 Measure the loop current 6 To end loop test select Cancel ABORT on handheld communicator Related information Calibrate analog out using AMS Device Manager and handheld communicator Use the TEST terminal 7 4 4 Use the TEST terminal Prerequisites WARNING Verify that the installati...

Page 125: ...H2 5 mm 2 Remove the cover 3 Remove the blue plug from the TEST terminal 4 Connect the ampere meter leads to the terminals labeled and TEST 5 Measure the loop current Reference Manual Service and troubleshooting 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 125 ...

Page 126: ...he cover jam screw is completely threaded into the housing H2 5 mm b Attach and tighten the cover Make sure the cover is fully engaged There should be no gap between the cover and the housing Service and troubleshooting Reference Manual February 2020 00809 0100 4408 126 Reference Manual ...

Page 127: ... recalibrated Procedure 1 Under Service Tools select Maintenance Routine Maintenance 2 Select Calibrate Analog Out and follow the on screen instructions Calibrate analog out using AMS Device Manager and handheld communicator Use this function to calibrate the analog output by comparing the actual output current with the nominal 4 mA and 20 mA currents Calibration is done at factory and the analog ...

Page 128: ...ave 5 Optional Select the Create and save report pdf check box 6 Select Save 7 4 7 Download configuration from file to device Procedure 1 In Rosemount Radar Master Plus under Service Tools select Maintenance Backup 2 Select Restore Configuration 3 Browse to the backup file and select Open 7 4 8 Restore to default settings Restore to default settings using Rosemount Radar Master Plus This function ...

Page 129: ...ctions Related information Save a backup file of the device configuration 7 4 9 Use the simulation mode Use the simulation mode with Rosemount Radar Master Plus This function can be used to simulate measurements Procedure 1 Under Service Tools select Simulate 2 Select Simulate next to desired transmitter variable and follow the on screen instructions Use the simulation mode with AMS Device Manager...

Page 130: ...in the input registers By viewing the contents of the input registers expert users can check that the transmitter works properly Procedure 1 Select Configure Manual Setup Level Setup Advanced Expert Options Input Registers 2 Type the desired register number to start reading from 3 Select Read Input Registers 10 registers will be read starting from the selected number 4 Handheld communicator Select...

Page 131: ...figuration data used to control the measurement performance Prerequisites Note Do not use holding registers to configure the transmitter unless you are qualified This dialog is mainly used for service purposes and for advanced configuration Procedure 1 To view a holding register value a Select Configure Manual Setup Level Setup Advanced Expert Options Holding Registers b Type the desired register ...

Page 132: ...t the factory for transmitters with process seal antenna For nozzles taller than 10 in 25 cm it may be necessary to manually increase the distance value for the first endpoint Figure 7 9 Procedure 1 In Rosemount Radar Master Plus start the echo curve reading see Using the echo curve 2 View the echo curve plot to find out if there are disturbing echoes close to the transmitter 3 Calculate the requi...

Page 133: ...ter Plus start the echo curve reading see Using the echo curve b View the echo curve plot to find out if there are disturbing echoes close to the transmitter 2 Set the desired Upper Null Zone value a Under Configure select Level Setup Antenna b Under Advanced type desired Upper Null Zone and then select Save Figure 7 10 Upper Null Zone A 100 20 mA B D meter 0 6 000 7 000 mV 0 5 1 0 1 5 2 0 2 5 3 0...

Page 134: ... A Level B Time C Enabled D Disabled Procedure 1 In Rosemount Radar Master Plus under Configure select Level Setup Advanced 2 Under More Advanced Options select Empty Tank Handling 3 In the Tank Bottom Projection list select Enabled or Disabled 4 If you enabled Tank Bottom Projection then a Set the Bottom Product Dielectric Constant b Enter Maximum Projection Distance c Enter Minimum Tank Bottom E...

Page 135: ...tate tracking of weak surface echoes close to the tank bottom This function may be useful for products which are relatively transparent for microwaves such as oil Figure 7 12 Bottom Echo Visible A Product surface near bottom of tank B Empty tank C Signal amplitude D Distance E Surface echo F Echo peak from tank bottom at the electrical distance when product in the tank Prerequisites Note Only enab...

Page 136: ...ghost echo problems below the product surface When enabled the first echo above threshold will always be considered as the surface echo Ghost echoes may occur in still pipes because of multiple reflections between the pipe wall flange and antenna In the echo curve these echoes appear as amplitude peaks at various distances below the product surface see Figure 7 13 Figure 7 13 Ghost Echoes in Still...

Page 137: ...horizontal cylinder tanks and usually appear when the tank is about 60 70 percent filled In these cases the amplitude may be strong enough for the transmitter to interpret the double bounce as the surface echo The Double Bounce Handling function is used for managing such problems A double bounce echo occurs when a radar signal bounces back and forth between the product surface and tank roof or oth...

Page 138: ...cho enters the Upper Null Zone there is no product surface reference and the double bounce might be interpreted as the surface echo Procedure 1 In Rosemount Radar Master Plus read the echo curve plot to determine if double bounce echoes are present see Using the echo curve 2 Under Configure select Level Setup Advanced 3 Under More Advanced Options select Echo Tracking 4 In the Double Bounce Handli...

Page 139: ...elow the Tank Reference Point 7 6 Replace the transmitter head Prerequisites In Explosion Proof Flameproof and Non Incendive Type n installations do not remove the transmitter covers when power is applied to the unit Procedure 1 Disconnect the power supply 2 If applicable remove the external ground cable from the transmitter head 3 Turn the jam screw clockwise until it is completely threaded into ...

Page 140: ...emove all electrical leads and disconnect conduit 6 Loosen the nut that connects the transmitter head to the process seal 60 mm Service and troubleshooting Reference Manual February 2020 00809 0100 4408 140 Reference Manual ...

Page 141: ...tection plug to the process seal to protect it from dust and water A Process seal 7 7 Cleaning or replacing the PTFE sealing This section applies only to transmitters with a process seal antenna Replace the PTFE sealing if it shows any signs of damage If it is not damaged clean and reuse it Remove from service Be aware of the following Reference Manual Service and troubleshooting 00809 0100 4408 F...

Page 142: ...ic charges use only a damp cloth to clean the PTFE surfaces Clean the PTFE sealing with care The transmitter is suitable for Cleaning Out of Place COP Cleaning In Place CIP up to 160 F 71 C Steaming In Place SIP up to 275 F 135 C 7 7 1 Flanged version Disassembly procedures Procedure 1 Insert two flathead screwdrivers between the PFTE sealing and flange 2 Gently push the screwdriver handles forwar...

Page 143: ...avity with a lint free cloth 2 Verify the O ring on the PTFE sealing is in place 3 Gently insert the PTFE sealing until it stops and then firmly push it all the way in Reference Manual Service and troubleshooting 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 143 ...

Page 144: ...ling 2 Gently wiggle the screwdriver back and forth Note Be careful not to scratch or depress the PTFE surfaces facing the process 3 Repeat Step 1 Step 2 at different positions until the PTFE sealing is loose 4 Carefully lift the PTFE sealing Service and troubleshooting Reference Manual February 2020 00809 0100 4408 144 Reference Manual ...

Page 145: ...cloth 2 Verify the O ring on the PTFE sealing is in place 3 Gently insert the PTFE sealing until it stops and then firmly push it all the way in Reference Manual Service and troubleshooting 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 145 ...

Page 146: ... Material Authorization RMA number The center will also ask for the process material to which the product was last exposed CAUTION Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard Returned products must include a copy of the required Safety Data Sheet SDS for each substance Emerson Instrument and Valve Response Cent...

Page 147: ...cting a handheld communicator in an explosive atmosphere ensure the instruments are installed in accordance with intrinsically safe or non incendive field wiring practices In Explosion proof Flameproof and Non Incendive Type n installations do not remove the transmitter covers when power is applied to the unit Both transmitter covers must be fully engaged to meet Explosion proof Flameproof require...

Page 148: ...emand in order to transfer the EUC Equipment Under Control into a specified safe state and where the frequency of demands is greater than one per year IEC 61508 4 Low demand mode The safety function is only performed on demand in order to transfer the EUC into a specified safe state and where the frequency of demands is no greater than one per year IEC 61508 4 Mission time The time from an instrum...

Page 149: ...f sensors logic solvers and final elements Systematic Capability Systematic Capability is a measure expressed on a scale of SC 1 to SC 4 of the confidence that the systematic safety integrity of an element meets the requirements of the specified SIL in respect of the specified element safety function when the element is applied in accordance with the instructions specified in the compliant item sa...

Page 150: ...8 SIS Level Transmitter is IEC 61508 certified accordingly Low and high demand Type B element SIL 2 for random integrity HFT 0 SIL 3 for random integrity HFT 1 SIL 3 for systematic capability Figure 8 1 SIF Configuration Examples 7 7 7 7 7 7 A Rosemount 5408 SIS Level Transmitter sensor B Logic solver C Actuator D Single use 1oo1 1 out of 1 for SIL2 SIL 2 HFT 0 E Redundant use 1oo2 for SIL3 SIL3 H...

Page 151: ...cedure 1 Verify the transmitter model code starts with 5408F 2 Verify the software SW is 1 A3 or later Figure 8 2 Identification MODEL 5408 FM16US0010X SIL 2 A Model code B Serial number C SW version D Yellow stripe for locating device from distance E Yellow tag for locating device from distance Reference Manual Safety Instrumented Systems SIS requirements 00809 0100 4408 February 2020 Rosemount 5...

Page 152: ...r to Specifications and reference data for performance specification data 8 6 Configuration Use a HART compliant master such as Rosemount Radar Master Plus AMS Device Manager or a Field Communicator to communicate with and verify configuration of the Rosemount 5408 SIS 8 6 1 Prerequisites Before doing any configuration do the following Procedure 1 Write down the serial number from the transmitter ...

Page 153: ...n instructions Note When entering the Safety SIS operational mode the analog output will be put into alarm mode until the Safety Mode is enabled 8 6 4 Enable safety mode If the transmitter is configured for use in Safety SIS then the Safety Mode must be enabled for the transmitter to become operational When Safety Mode is enabled the transmitter is write protected with or without a password to pre...

Page 154: ...ter Failure hardware or software alarm in Low position 2 Transmitter Failure hardware or software alarm in High position 3 Low saturation 4 High saturation 8 7 Site acceptance After installation and or configuration proper operation of the transmitter including verification of all configuration changes must be verified A site acceptance test is therefore recommended The proof tests outlined in Per...

Page 155: ...monitoring see Perform level deviation monitoring Table 8 2 can be used as a guidance for selecting the appropriate proof test Table 8 2 Suggested Proof tests Proof test Type Proof test coverage of DU Remaining dangerous undetected failures Test coverage Can be performed remotely Output circuitry Measurement electronics Antenna A Comprehensive 73 21 FIT Y Y Y Y 1 B 84 13 FIT Y Y Y Y 1 C Partial 33...

Page 156: ...warnings present in the transmitter a Under Service Tools select Alerts 2 Bypass the process safety function and take appropriate action to avoid a false trip 3 Simulate 4 00 mA output and verify loop current a Under Service Tools select Simulate b Select Loop Test c Select 4 mA and then select Start d Measure loop current e g reading the safety logic solver or using the TEST terminal see Use the ...

Page 157: ...icator Procedure 1 Prior to the test ensure there are no alarms or warnings present in the transmitter a Select Service Tools Alerts 2 Bypass the process safety function and take appropriate action to avoid a false trip 3 Simulate 4 00 mA output and verify loop current a Select Service Tools Simulate b Under Analog Out select Loop test c Select 4mA and then select Next Enter on Field Communicator ...

Page 158: ...considered 6 Remove the bypass and otherwise restore normal operation 8 8 3 Perfom 2 point level and analog output verification Prerequisites WARNING During the proof test the transmitter will not output measurement values corresponding to the product surface level Ensure systems and people relying on measurement values from the transmitter are made aware of the changed conditions Failure to do so...

Page 159: ...o point level measurement verification of the transmitter in the measuring range Compare with independent measurement e g the BPCS level sensor a Under Overview select All Variables b Verify the current level or distance reading with an independent measurement is within the safety deviation of 2 Note The inaccuracy of the independent measurement needs to be considered c Move the surface in the tan...

Page 160: ...r using the TEST terminal see Use the TEST terminal e Verify the current deviation is within the safety deviation of 2 0 32 mA Note The inaccuracy of safety logic solver or current meter needs to be considered f To end loop test select Cancel ABORT on Field Communicator 5 Perform a two point level measurement verification of the transmitter in the measuring range Compare with independent measureme...

Page 161: ... is within the pass limit Procedure 1 Obtain the level or distance measurement value derived from the analog output e g by checking measurement value in safety logic solver 2 Obtain the level or distance measurement value from an independent level measurement e g the BPCS level sensor 3 Compare the measurements and verify that the deviation is within the safety deviation of 2 8 8 6 Product repair ...

Page 162: ...Radar Master Plus has a built in function to calculate the transmitter s measurement response time requires option code EF2 8 9 4 Diagnostic test interval 90 min 7 8 9 5 Turn on time 40 s 8 6 Step response time as per IEC 61298 2 7 A majority of the self diagnostic tests is performed once every second and an action if necessary is taken in less than 30 seconds default 8 Time from when power is app...

Page 163: ...onditions Ultra accuracy 0 04 in 1 mm 9 Standard 0 08 in 2 mm 9 Repeatability 0 04 in 1 mm Ambient temperature effect 0 04 in 1 mm 10 K 10 Sensor update rate Minimum 1 update per second Maximum level rate 40 mm s as default adjustable up to 200 mm s 9 Refers to inaccuracy according to IEC 60770 1 when excluding installation dependent offset See the IEC 60770 1 standard for a definition of radar sp...

Page 164: ...e silo dust condensation antenna build up etc Table A 2 Recommended Measuring Range for Solids ft m Antenna Light powder 1 Light granulates and pellets 2 Heavy powder 3 Grains 4 Larger particles 5 1 in DN40 cone 16 5 33 10 66 20 66 20 82 25 2 in DN50 cone process seal 6 16 5 33 10 82 25 82 25 98 30 3 in DN80 cone process seal 6 49 15 66 20 98 30 98 30 130 40 4 in DN100 process seal 6 4 in DN100 co...

Page 165: ...etails refer to the Best Practices for Using Radar in Still Pipes and Chambers Technical Note Figure A 1 Accuracy Over Measuring Range 0 08 in 2 mm 7 9 in 20 cm 19 7 in 50 cm 0 20 in 5 mm A B C A Device Reference Point B Accuracy C Distance A 1 3 Environment Vibration resistance 2 g at 10 180 Hz according to IEC 61298 3 level field with general application IACS UR E10 test 7 For compliance with th...

Page 166: ...uous level measurements for tank monitoring process control and overfill prevention on a broad range of liquids slurries and solids Ideal for applications with varying and harsh process conditions such as heavy turbulence foaming product build up condensing vapors sticky viscous corrosive and crystallizing products Measurement principle Frequency Modulated Continuous Wave FMCW Frequency range 24 0...

Page 167: ...dar Master Plus for Rosemount 5408 Series accessible through any Field Device Integration FDI based tool e g Instrument Inspector Application 14 Device Descriptor DD based systems e g AMS Device Manager 475 Field Communicator AMS Trex Device Communicator and DeltaV or any other EDDL or enhanced EDDL host 12 26 5 GHz in Australia New Zealand and Russia and for LPR Level Probing Radar option code OA...

Page 168: ... A Signal strength N A Percent of range N A Percent of range auxiliary N A User defined 1 1 Only for transmitters ordered with Smart Diagnostics Suite option code DA1 A 2 3 4 20 mA HART Output Two wire 4 20 mA Digital process variable is superimposed on 4 20 mA signal and available to any host that conforms to the HART protocol The digital HART signal can be used in multidrop mode 15 The Damping p...

Page 169: ...ned by the voltage level of the external power supply Figure A 3 Load Limits Maximum Loop Resistance 43 5 External Power Supply Voltage 12 A Loop Resistance Ohms B External Power Supply Voltage Vdc Cable selection Use 24 14 AWG wire Twisted pairs and shielded wiring are recommended for environments with high EMI electromagnetic interference Use wire rated at least 5 C above maximum ambient tempera...

Page 170: ...E 107 Field Diagnostics for standardized device diagnostic information Tools and logging in Rosemount Radar Master Plus Echo curve Measurement and alert log Rosemount Radar Master Plus embedded in Instrument Inspector enables easy and powerful troubleshooting with the echo curve tool as well as the measurement and alert log The measurement and alert log holds records of the last seven days of leve...

Page 171: ...pressure rating The following figures give the maximum process temperature measured at the lower part of the flange Tri Clamp or threaded connection and pressure rating for different antenna types Final rating may be lower depending on flange selection For antenna type code CAB at 100 F 38 C the rating decreases with increasing temperature per ASME B16 5 Table 2 2 2 Class 300 Note For applications...

Page 172: ...76 60 13 25 7 0 5 363 25 232 16 A B C A Pressure psig bar B Temperature F C C Tri Clamp Figure A 7 Parabolic Antenna 392 200 67 55 7 0 5 43 3 A B A Pressure psig bar B Temperature F C A 2 6 Temperature limits Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications see Product certifications Specifications and reference data Refe...

Page 173: ...t from the process may be transferred to the transmitter housing Being exposed to a high process temperature without extra cooling for an extended period of time may cause the electronics temperature to exceed the allowed limit and thereby affect the transmitter s performance and reliability The latter are potential risks whenever a transmitter has shut down due to high electronics temperature The...

Page 174: ...licable to forged one piece flanges 2 Not applicable to process seal antenna features an integrated gasket Use of extra gasket may result in faulty installation 3 Only applicable to flanges with welded construction per Table A 13 Table A 8 Flanges with Protective Plate Design Item ASME EN JIS Bolting material SA193 B8M Cl 2 EN 1515 1 2 ISO 3506 A4 70 Gasket 1 Soft 1a with min thickness 1 6 mm or S...

Page 175: ...4 1 with min thickness 1 6 mm or Spiral wound gasket with nonmetallic filler EN 1514 2 Flange material SB B564 Gr N04400 solution annealed condition or SB B127 Gr N04400 solution annealed condition Hub material SB164 Gr N04400 solution annealed condition A 2 9 Air purging An air purge connection can prevent clogging of the antenna in extreme applications with dirt or heavy coating To determine if ...

Page 176: ...ge holes and a separate air purge ring see Figure A 10 Figure A 10 Air Purging for Cone Antenna Incoming air supply specification Maximum pressure 190 psi 13 bar Recommended pressure 100 to 115 psi 7 to 8 bar Inlet outlet connection BSPP G in Air consumption 252 gal min at 65 psi 955 l min at 4 5 bar Specifications and reference data Reference Manual February 2020 00809 0100 4408 176 Reference Man...

Page 177: ...des a variety of Rosemount products with various product options and configurations including materials of construction that can be expected to perform well in a wide range of applications The Rosemount product information presented is intended as a guide for the purchaser to make an appropriate selection for the application It is the purchaser s sole responsibility to make a careful analysis of a...

Page 178: ...ery lead time For ordering factory will supply a special P labeled numeric option code that should be added at the end of the standard model string A 3 4 Housing and enclosure Electrical connections Two cable conduit entries 14 NPT M20 x 1 5 or G Optional adapters M12 4 pin male eurofast connector or A size Mini 4 pin male minifast connector Materials Electronics housing Polyurethane covered Alumi...

Page 179: ...ensation build up Parabolic antenna Alternative for long measuring ranges in combination with conditions such as low reflective media Suitable for a broad range of solid materials may need air purging in dusty environments A 3 7 Material exposed to tank atmosphere Cone antenna PTFE seal 316 316L SST EN 1 4404 Alloy C 276 UNS N10276 or Alloy 400 UNS N04400 PTFE fluoropolymer Cone antenna PEEK seal ...

Page 180: ...vel Measurement 4 Liquid Solids Level Measurement Performance class Reference accuracy A Ultra Accuracy 0 04 in 1 mm S Standard 0 08 in 2 mm Signal output H 4 20 mA with digital signal based on HART Revision 6 protocol HART Revision 7 available as option Housing material A Aluminum S Stainless Steel SST Conduit cable threads 1 14 NPT 2 M20 x 1 5 3 1 G Hazardous locations certifications NA None E1 ...

Page 181: ...f construction Available antenna types 1 316 316L EN 1 4404 Cone Parabolic 7 All PTFE Wetted Parts Process Seal 2 Alloy C 276 UNS N10276 with Protective Plate Cone 3 Alloy 400 UNS N04400 with Protective Plate Cone H Alloy C 276 UNS N10276 Process Connection Flange and Antenna Cone M Alloy 400 UNS N04400 Process Connection Flange and Antenna Cone Process connection type see Table A 13 Table A 14 Ta...

Page 182: ...mensions are identical for DN50 to DN150 DB EN1092 1 PN40 PN25 and PN40 dimensions are identical for DN50 to DN150 DC EN1092 1 PN63 DD EN1092 1 PN100 JIS flanges JK JIS 5K JA JIS 10K JB JIS 20K Antenna type 5 Operating pressure Operating temperature CAA Cone Antenna PTFE seal 15 to 363 psig 1 to 25 bar 76 to 392 F 60 to 200 C CAB Cone Antenna PTFE seal 15 to 725 psig 1 to 50 bar 6 40 to 302 F 40 t...

Page 183: ...nted 47 2 in 1200 mm Purging connection see Figure A 10 9 10 PC1 Purging Connector Purge Ring Display M5 LCD Display Diagnostic functionality see Smart Diagnostics Suite DA1 HART Smart Diagnostics Suite HART revision configuration HR7 4 20 mA with digital signal based on HART Revision 7 protocol Open air applications configuration 11 OA Open Air Applications Configuration LPR Level Probing Radar F...

Page 184: ...5 NACE Material Recommendation per NACE MR0103 ISO 17945 Q35 NACE Material Recommendation per NACE MR0175 ISO 15156 and NACE MR0103 ISO 17945 Welding procedure qualification record documentation 13 Q66 Welding Procedure Qualification Record WPQR Q67 Welder Performance Qualification WPQ Q68 Welding Procedure Specification WPS Q79 WPQR WPQ WPS Dye penetration test certificate 13 Q73 Certificate of L...

Page 185: ... Only applies to flanged process connections with welded construction or protective plate design only applicable to cone antennas see Table A 13 and Table A 14 14 Flanged process connections with protective plate design are only available with ASME IX option code AW 15 Not available with EN1092 1 or JIS B2220 flanges neither for ASME B16 5 flanges in materials of construction code M 16 Hydrostatic...

Page 186: ...tions NA None E1 ATEX Flameproof I1 ATEX Intrinsic Safety N1 ATEX Type n E5 USA Explosion proof Dust Ignition proof I5 USA Intrinsically Safe Nonincendive E6 Canadian Explosion proof Dust Ignition proof I6 Canadian Intrinsically Safe Nonincendive E7 IECEx Flameproof Dust Ignition proof I7 IECEx Intrinsic Safety N7 IECEx Type n E2 INMETRO Flameproof I2 INMETRO Intrinsic Safety N2 INMETRO Type n E3 ...

Page 187: ...ilable antenna types F 5 Flat Face Flange Cone Parabolic R 6 Raised Face Flange All N NPT Thread Cone G BSPP G Thread Cone Parabolic C Tri Clamp Process Seal W Welded Connection Parabolic T Ring Type Joint RTJ Flange Cone Process connection size see Table A 13 Table A 14 Table A 15 and Table A 16 Available antenna types 2 2 in DN50 50A Cone Process Seal 3 3 in DN80 80A Cone Process Seal B 3 in Par...

Page 188: ...60 to 170 C CBK Cone Antenna PEEK seal Kalrez 6375 15 to 754 psig 1 to 52 bar 5 to 482 F 15 to 250 C CBM Cone Antenna PEEK seal FKM 15 to 754 psig 1 to 52 bar 13 to 428 F 25 to 220 C CBV Cone Antenna PEEK seal Viton 15 to 754 psig 1 to 52 bar 22 to 392 F 30 to 200 C SAA Process Seal Antenna 7 to 363 psig 0 5 to 25 bar 9 76 to 392 F 60 to 200 C 9 PAS Parabolic Antenna Swivel Mount 7 to 43 psig 0 5 ...

Page 189: ...ibration Certificate and GOST Verification Certificate only for end destination country Russia Hydrostatic testing 16 Q5 Hydrostatic Testing including certificate Material traceability certification 17 Q8 Material Traceability Certification per EN 10204 3 1 2 1 for non metallic Hygienic certification 18 QA Certificate of compliance to 3 A Food and Drug Administration FDA statement 18 19 QH Certifi...

Page 190: ... Germanischer Lloyd DNV GL Type Approval SLL Lloyd s Register Type Approval SBV Bureau Veritas Type Approval Extended product warranty 22 WR3 3 year Limited Warranty WR5 5 year Limited Warranty Paint option for aluminum housing PY1 Housing and Covers in Yellow per RAL 1003 PY2 Covers in Yellow per RAL 1003 PR1 Housing and Covers in Red per RAL 3002 PR2 Covers in Red per RAL 3002 PO1 Housing and Co...

Page 191: ...ot available with EN1092 1 or JIS B2220 flanges neither for ASME B16 5 flanges in materials of construction code M 16 Hydrostatic testing is only available for cone antennas and process seal antennas with flanged process connections 17 Certificate includes all pressure retaining and wetted parts 18 Only available for process seal antennas with Tri Clamp connection 19 Applicable only to wetted part...

Page 192: ...N A R R R R R 8 in DN200 200A N A R 6 N A N A R R N A R R 1 N NPT thread process connection type code N 2 R Raised Face process connection type code R 3 Welded construction for materials of construction codes H and M see Figure A 20 4 Backing flange in flat face 5 Available with materials of construction codes 2 3 H and M 6 Only available with protective plate design materials of construction code...

Page 193: ...es Spare Parts List Transmitter Head Model Product Description 5408 Radar Level Transmitter Profile A Standard Monitoring Control Applications F 1 Functional Safety SIS Applications Measurement type 1 Liquid Level Measurement 3 Solids Level Measurement profile code A only 4 2 Liquid Solids Level Measurement Performance class Reference accuracy A Ultra Accuracy 0 04 in 1 mm S Standard 0 08 in 2 mm ...

Page 194: ... Type n E3 China Flameproof I3 China Intrinsic Safety N3 China Type n E4 Japan Flameproof EP Republic of Korea Flameproof IP Republic of Korea Intrinsic Safety EM 4 Technical Regulations Customs Union EAC Flameproof IM 4 Technical Regulations Customs Union EAC Intrinsic Safety NM 4 Technical Regulations Customs Union EAC Type n Materials of construction Z None Spare Transmitter Head Process connec...

Page 195: ...ls High Alarm C5 NAMUR Alarm and Saturation Levels Low Alarm C8 6 Standard Rosemount Alarm and Saturation Levels Low Alarm Special quality assurance Q4 Calibration Data Certificate QG Calibration Certificate and GOST Verification Certificate only for end destination country Russia Hygienic certification 7 QA Certificate of compliance to 3 A Quality certification for safety profile code F only QS C...

Page 196: ...file code F solids level measurement is only available when operating in Control Monitoring mode 3 G thread form is not available with hazardous locations approvals 4 Not available with performance class code A ultra accuracy 5 Only available with parabolic antenna 3 in DN80 process seal antenna and 4 in DN100 cone antenna 6 The standard alarm setting is high 7 Only available for process seal ante...

Page 197: ...276 UNS N10276 Process Connection Flange and Antenna Cone M Alloy 400 UNS N04400 Process Connection Flange and Antenna Cone Process connection type see Table A 13 Table A 14 Table A 15 and Table A 16 Available antenna types F 1 Flat Face Flange Cone Parabolic R 2 Raised Face Flange All N NPT Thread Cone G BSPP G Thread Cone Parabolic B Bracket Mounting All C Tri Clamp Process Seal W Welded Connect...

Page 198: ...rating pressure Operating temperature CAA Cone Antenna PTFE seal 15 to 363 psig 1 to 25 bar 76 to 392 F 60 to 200 C CAB Cone Antenna PTFE seal 15 to 725 psig 1 to 50 bar 4 40 to 302 F 40 to 150 C CAC Cone Antenna PTFE seal 15 to 1450 psig 1 to 100 bar 40 to 212 F 40 to 100 C CAD Cone Antenna PTFE seal 15 to 44 psig 1 to 3 bar 76 to 482 F 60 to 250 C CBF Cone Antenna PEEK seal FVMQ 15 to 754 psig 1...

Page 199: ...raceability certification 13 Q8 Material Traceability Certification per EN 10204 3 1 2 1 for non metallic Hygienic certification 14 QA Certificate of compliance to 3 A Food and Drug Administration FDA statement 14 15 QH Certificate of Compliance to FDA 21CFR110 Subpart C Food and Drug Administration Current Good Manufacturing Practice in Manufacturing Packing or Holding Human Food Materials certif...

Page 200: ...316 316L EN 1 4404 7 Option code PC1 is for cone antennas only and requires matching flange and antenna sizes Note that all parabolic antennas come with an integrated air purge connection 8 A minimum gasket thickness of 0 125 in 3 2 mm is required for flanges with protective plate design 9 Only applies to flanged process connections with welded construction or protective plate design only applicab...

Page 201: ...M20 x 1 5 or G optional adapters eurofast and minifast H Protective plate design I Protective plate J Purging connector option code PC1 K G in Dimensions are in inches millimeters Table A 20 Cone Antenna Dimensions Cone size A B C 1 in DN40 5 98 in 152 mm 1 38 in 35 mm N A 2 in DN50 6 10 in 155 mm 1 85 in 47 mm 5 39 in 137 mm 3 in DN80 6 02 in 153 mm 2 64 in 67 mm 6 77 in 172 mm 4 in DN100 6 93 in...

Page 202: ... for dimensions B See Table A 20 for dimensions C s60 D NPT 1 2 3 4 in E 14 NPT M20 x 1 5 or G optional adapters eurofast and minifast F BSPP G 1 2 in G 2 in DN50 cone style H BSPP G 3 4 in I 3 in DN80 and 4 in DN100 cone style J 1 in DN40 cone style Dimensions are in inches millimeters Specifications and reference data Reference Manual February 2020 00809 0100 4408 202 Reference Manual ...

Page 203: ...enna 23 6 600 47 2 1200 A B A Option code S1 B Option code S2 Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 203 ...

Page 204: ...ng vertical pipe B Pipe diameter max 2 52 in 64 mm C Wall mounting see Figure A 19 for hole pattern D Pipe mounting horizontal pipe E NPT 1 in Dimensions are in inches millimeters Specifications and reference data Reference Manual February 2020 00809 0100 4408 204 Reference Manual ...

Page 205: ...1 Ø 2 56 65 0 08 2 0 89 22 5 11 14 283 G Ø 2 56 65 A 2 in DN50 process seal style B 14 NPT M20 x 1 5 or G optional adapters eurofast and minifast C s60 D 3 in DN80 and 4 in DN100 process seal style E 2 in Tri Clamp F 3 in Tri Clamp G 4 in Tri Clamp Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level...

Page 206: ...e mounting vertical pipe B Pipe diameter max 2 52 in 64 mm C Wall mounting see Figure A 19 for hole pattern D Pipe mounting horizontal pipe Dimensions are in inches millimeters Specifications and reference data Reference Manual February 2020 00809 0100 4408 206 Reference Manual ...

Page 207: ...20 x 1 5 or G optional adapters eurofast and minifast C 0 3 0 4 8 10 gasket excluded D G in E s60 F Threaded connection G Purge plug kit supplied H Welded connection I BSPP G 3 in J Lock nut supplied 1 1 Maximum flange thickness with lock nut 0 59 in 15 mm Dimensions are in inches millimeters Reference Manual Specifications and reference data 00809 0100 4408 February 2020 Rosemount 5408 and 5408 S...

Page 208: ...ax 2 52 in 64 mm C Wall mounting see Figure A 19 for hole pattern Dimensions are in inches millimeters Figure A 19 Hole Pattern for Wall Mounting 2 24 57 0 35 9 0 87 22 2 76 70 Dimensions are in inches millimeters Specifications and reference data Reference Manual February 2020 00809 0100 4408 208 Reference Manual ...

Page 209: ...B1 raised face 3 2 12 5 µm Type A flat face 3 2 12 5 µm JIS B2220 Raised face 3 2 6 3 µm 1 Face gasket surface is serrated per mating standard Table A 22 Cone Antennas with Protective Plate Standard Face type including protective plate Plate surface finish Ra ASME B16 5 Raised face 3 2 6 3 µm EN 1092 1 Raised face 3 2 6 3 µm JIS B2220 Raised face 3 2 6 3 µm Figure A 21 Parabolic Antenna Flange Con...

Page 210: ...surface finish ASME B16 5 Raised face 125 250 µin EN 1092 1 Type A flat face 3 2 12 5 µm JIS B2220 Raised face 3 2 12 5 µm 1 Face gasket surface is serrated per mating standard Specifications and reference data Reference Manual February 2020 00809 0100 4408 210 Reference Manual ...

Page 211: ...test laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA B 4 Telecommunication compliance Measurement principle Frequency Modulated Continuous Wave FMCW 26 GHz Maximum output power 5 dBm 0 32 mW Frequency range 24 05 to 27 0 19 GHz TLPR 24 05 to 26 5 GHz LPR LPR Level Probing Radar equipment are devices for measurement of level in the open air or in a cl...

Page 212: ...mpt RSS standard Operation is subject to the following conditions 1 This device may not cause interference 2 This device must accept any interference received including interference that may cause undesired operation 3 The installation of the LPR TLPR device shall be done by trained installers in strict compliance with the manufacturer s instructions 4 The use of this device is on a no interferenc...

Page 213: ...l to the device the performance criterion has at least the following level of performance according to ETSI TS 103 361 6 Performance criterion measurement value variation Δd over time during a distance measurement Level of performance Δd 2 mm LPR Level Probing Radar model code OA Install at a separation distance of 4 km from Radio Astronomy sites unless a special authorization has been provided by...

Page 214: ...alled 4 The Transmitter can be installed in the boundary wall between a Zone 0 and Zone 1 area In this configuration the process connection is installed in Zone 0 while the transmitter housing is installed in Zone 1 Refer to Control Drawing D7000002 885 5 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP6X and or Type 4X rating To maintain the ingress...

Page 215: ...erature range Process temperature range Zone Gas groups T2 50 C Ta 70 C 50 C to 250 C T3 50 C Ta 70 C 50 C to 195 C T4 50 C Ta 70 C 50 C to 130 C T5 50 C Ta 70 C 50 C to 95 C T6 50 C Ta 70 C 50 C to 80 C Zone Dust groups T250 C 60 C Ta 70 C 60 C to 250 C T200 C 60 C Ta 70 C 60 C to 195 C T135 C 60 C Ta 70 C 60 C to 130 C T100 C 60 C Ta 70 C 60 C to 95 C T85 C 60 C Ta 70 C 60 C to 80 C B 9 2 I5 Int...

Page 216: ...ons other than Rosemount Blue may cause risk from Electrostatic discharge Avoid installation that could cause electrostatic build up and only clean with a damp cloth 3 Appropriate cable glands and plugs need to be suitable for a temperature of 5 C greater than the maximum specified ambient temperature for location where installed 4 The Transmitter can be installed in the boundary wall between a Zo...

Page 217: ...a 70 C 60 C to 250 C T3 60 C Ta 70 C 60 C to 195 C T4 60 C Ta 70 C 60 C to 130 C Zone Dust groups T250 C 60 C Ta 70 C 60 C to 250 C T200 C 60 C Ta 70 C 60 C to 195 C T135 C 60 C Ta 70 C 60 C to 130 C T100 C 60 C Ta 70 C 60 C to 95 C T85 C 60 C Ta 70 C 60 C to 80 C B 10 Canada B 10 1 E6 Explosionproof Dust Ignitionproof Certificate FM C FM16CA0011X Standards C22 2 NO 0 4 17 2017 C22 2 NO 0 5 16 201...

Page 218: ...guration the process connection is installed in Zone 0 while the transmitter housing is installed in Zone 1 Refer to Control Drawing D7000002 885 6 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP6X and or Type 4X rating To maintain the ingress protection ratings Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required fo...

Page 219: ... range Process temperature range Zone Gas groups T2 50 C Ta 70 C 50 C to 250 C T3 50 C Ta 70 C 50 C to 195 C T4 50 C Ta 70 C 50 C to 130 C T5 50 C Ta 70 C 50 C to 95 C T6 50 C Ta 70 C 50 C to 80 C Zone Dust groups T250 C 60 C Ta 70 C 60 C to 250 C T200 C 60 C Ta 70 C 60 C to 195 C T135 C 60 C Ta 70 C 60 C to 130 C T100 C 60 C Ta 70 C 60 C to 95 C T85 C 60 C Ta 70 C 60 C to 80 C B 10 2 I6 Intrinsic...

Page 220: ...rd paint options paint options other than Rosemount Blue may cause risk from Electrostatic discharge Avoid installation that could cause electrostatic build up and only clean with a damp cloth 3 Appropriate cable glands and plugs need to be suitable for a temperature of 5 C greater than the maximum specified ambient temperature for location where installed 4 The Transmitter can be installed in the...

Page 221: ...s temperature range Zone Gas groups T2 60 C Ta 70 C 60 C to 250 C T3 60 C Ta 70 C 60 C to 195 C T4 60 C Ta 70 C 60 C to 130 C Zone Dust groups T250 C 60 C Ta 70 C 60 C to 250 C T200 C 60 C Ta 70 C 60 C to 195 C T135 C 60 C Ta 70 C 60 C to 130 C T100 C 60 C Ta 70 C 60 C to 95 C T85 C 60 C Ta 70 C 60 C to 80 C B 11 Europe B 11 1 E1 ATEX Flameproof Certificate FM15ATEX0055X Standards EN IEC 60079 0 2...

Page 222: ...lly tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs See Instruction Manual on application requirements 6 Install per Control Drawing D7000002 885 7 Using the box provided on the nameplate the User shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed 8 Display glas...

Page 223: ...d only clean with a damp cloth 3 Appropriate cable glands and plugs need to be suitable for a temperature of 5 C greater than the maximum specified ambient temperature for location where installed 4 The Transmitter can be installed in the boundary wall between EPL Ga and EPL Gb location In this configuration the process connection is EPL Ga while the transmitter housing is EPL Gb Refer to Control ...

Page 224: ...test between the circuits and the earth ground This must be taken into account during installation 2 Plastic wire on tag Plastic part of Process Seal Antenna and Non standard paint options paint options other than Rosemount Blue may cause risk from Electrostatic discharge Avoid installation that could cause electrostatic build up and only clean with a damp cloth 3 Cable entries must be used which ...

Page 225: ... 4 The Transmitter can be installed in the boundary wall between EPL Ga and EPL Gb In this configuration the process connection is EPL Ga while the transmitter housing is EPL Gb Refer to Control Drawing D7000002 885 5 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP6X To maintain the ingress protection ratings Covers and Sensor Module to be fully tig...

Page 226: ...ansmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground This must be taken into account during installation 2 Plastic wire on tag Plastic part of Process Seal Antenna and Non standard paint options paint options other than Rosemount Blue may cause risk from Electrostatic discharge Avoid installation that could cause electrostatic build up and only cle...

Page 227: ...a 70 C IP65 V 42 4V I 23 mA Specific Conditions of Use X 1 The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground This must be taken into account during installation 2 Plastic wire on tag Plastic part of Process Seal Antenna and Non standard paint options paint options other than Rosemount Blue may cause risk from Electrostatic...

Page 228: ...II C T85 C T250 C Db Tamb 60 C to 70 C IP6X Specific Conditions of Use X 1 See certificate B 13 2 I2 INMETRO Intrinsic Safety Certificate UL BR 17 0344X Standards ABNT NBR IEC 60079 0 2013 ABNT NBR IEC 60079 11 2013 ABNT NBR IEC 60079 26 2016 ABNT NBR IEC 60079 31 2014 Markings Ex ia IIC T4 T2 Ga Ex ib IIC T4 T2 Ga Gb Ex ia IIIC T85 C T250 C Da Tamb 60 C to 70 C Safety parameter HART Voltage Ui 30...

Page 229: ...13 Markings Ex d IIC T6 T2 Ga Gb Ex tD A21 IP6X T85 C 250 C Tamb 60 C to 70 C IP6X Specific Conditions of Use X 1 See certificate B 14 2 I3 Intrinsic Safety Certificate NEPSI GYJ17 1226X Standards GB3836 1 4 20 2010 GB12476 4 2010 Markings Ex ia IIC T4 T2 Ga Ex ib IIC T4 T2 Ga Gb Ex iaD 20 T85 250 Da Tamb 60 C to 70 C Safety parameter HART Voltage Ui 30 V Current Ii 133 mA Power Pi 1 0 W Capacitan...

Page 230: ...013 B 15 1 EM Technical Regulations Customs Union EAC Flameproof Certificate TC RU C SE AA87 B00756 Markings Ga Gb Ex db IIC T6 T2 X Ex tb IIIC T85 C T250 C Db X Tamb 60 C to 70 C Specific Conditions of Use X 1 Flamepath joints are not for repair Contact the manufacturer 2 The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test according to clause 6 3 13 GOST 31610 11 2...

Page 231: ...s See Instruction Manual on application requirements 7 Using the box provided on the nameplate the User shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed 8 The applicable temperature class ambient temperature range and process temperature range of the equipment is as follows Temperature class Maxim...

Page 232: ...l Gb location In this configuration the process connection is installed in Ga while the transmitter housing is installed in Gb Refer to Control Drawing D7000002 885 5 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP65 To maintain the ingress protection ratings Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required for c...

Page 233: ...o be fully tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs See Instruction Manual on application requirements 3 The applicable temperature class ambient temperature range and process temperature range of the equipment is as follows Temperature class Maximum surface temperature Ambient temperature range Process temperature range T2 34 C Ta 70 C 34 C to 250 C T3...

Page 234: ...icate PESO P452909 1 Markings Ex nA IIC T4 T2 Gc B 18 Republic of Korea B 18 1 EP Flameproof Certificate KTL 17 KAB4O 0652X 18 KA4BO 0346X 19 KA4BO 0169X 19 KA4BO 0170X 19 KA4BO 0726 19 KA4BO 0727 19 KA4BO 0728 19 KA4BO 0732 19 KA4BO 0733 19 KA4BO 0734 Markings Ex d IIC T6 T2 Ga Gb Ex tb IIIC T85 C T250 C Tamb 60 C to 70 C B 18 2 IP Intrinsic Safety Certificate KTL 17 KA4BO 0448X 17 KA4BO 0654X 18...

Page 235: ...ds Note Housing material A Aluminum is not to be used on open decks B 19 2 SBV Bureau Veritas BV Type Approval Certificate 52129 A0 BV Requirements Bureau Veritas Rules for the Classification of Steel Ships Offshore Units EC Code 31 41SB for 5408 SST housing 31 41B for 5408 Aluminum housing Application Class Notations AUT UMS AUT CCS AUT PORT and AUT IMS B 19 3 SDN Det Norske Veritas Germanischer ...

Page 236: ...ROS 15 01 149 C001 R2 0 B 19 6 Suitable for intended use Compliant with NAMUR NE 95 2013 Basic Principles of Homologation B 19 7 U1 Overfill prevention Certificate Z 65 16 575 Application TÜV tested and approved by DIBt for overfill prevention according to the German WHG regulations B 19 8 QA 3 A Certificate Authorization Number 3626 The following options are conforming to the 3 A Sanitary Standar...

Page 237: ... user to ensure 1 The materials listed in Table B 10 and Table B 11 are suitable for the media and cleaning sanitizing processes 2 The installation of the transmitter is drainable and cleanable 3 That the joint clamping between the transmitter and the nozzle is compatible with the tank pressure and media 4 That for the application suitable cable entry devices are used and with appropriate ingress ...

Page 238: ...tallation drawings The installation guidelines presented by the System Control Drawing must be followed in order to maintain certified ratings for installed transmitters Product certifications Reference Manual February 2020 00809 0100 4408 238 Reference Manual ...

Page 239: ...Figure B 1 D7000002 885 System Control Drawing Reference Manual Product certifications 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 239 ...

Page 240: ...Product certifications Reference Manual February 2020 00809 0100 4408 240 Reference Manual ...

Page 241: ...Reference Manual Product certifications 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 241 ...

Page 242: ...Product certifications Reference Manual February 2020 00809 0100 4408 242 Reference Manual ...

Page 243: ...Reference Manual Product certifications 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 243 ...

Page 244: ...Product certifications Reference Manual February 2020 00809 0100 4408 244 Reference Manual ...

Page 245: ...Reference Manual Product certifications 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 245 ...

Page 246: ...Product certifications Reference Manual February 2020 00809 0100 4408 246 Reference Manual ...

Page 247: ...Reference Manual Product certifications 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 247 ...

Page 248: ...Product certifications Reference Manual February 2020 00809 0100 4408 248 Reference Manual ...

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Page 251: ...unt 333 HART Tri Loop Variable mapping Up to four transmitter variables can be assigned for the HART protocol The transmitter outputs a 4 20 mA signal proportional to the primary variable Additional variables are available through the HART digital signal Related information Output variables Damping value This parameter defines how fast the transmitter reacts to a change of the level value step res...

Page 252: ...nformation Output units C 2 3 Analog output The output source primary variable range values and alarm mode are specified for the analog output Primary variable Select the desired transmitter variable to use for the analog output Upper lower range value Enter the range values that correspond to the analog output values 4 and 20 mA The transmitter will drive the output to saturation mode if a measur...

Page 253: ...performs self diagnostic routines If a failure or a measurement error is detected the transmitter drives the output to selected alarm limit high or low C 2 4 Display Select variables to show on the optional LCD display option code M5 If more than one variable is selected then the LCD display toggles between the output variables Related information LCD display screen messages Set up the LCD display...

Page 254: ...ed changes Change counter A counter that increments each time the device enters active Safety Mode Change counter applies only to the Rosemount 5408 SIS C 2 6 Device information Tag Identifier of up to 8 characters for the transmitter used by host system The tag is typically a reference number location or duty description Long tag Identifier of up to 32 characters for the transmitter used by host ...

Page 255: ...re C 4 and Figure C 5 Figure C 4 Tank Geometry Basic Dimensions A Device Reference Point B Reference Height C Zero Level D Vertical cylinder E Cubical Tank F Horizontal cylinder G Spherical tank Reference Manual Configuration parameters 00809 0100 4408 February 2020 Rosemount 5408 and 5408 SIS Level Transmitters 255 ...

Page 256: ...nd Length D Bottom Offset L Length of Tank Length E Device Reference Point M Vertical cylinder F Reference Offset N Cubical cylinder G Top Shape Height Top Height O Horizontal cylinder H Width of Tank Width P Spherical cylinder AMS Device Manager and handheld communicator Rosemount Radar Master Plus Configuration parameters Reference Manual February 2020 00809 0100 4408 256 Reference Manual ...

Page 257: ...ter the inner diameter for the pipe or chamber in which the antenna is mounted The inner diameter value is used to compensate for the lower microwave propagation speed inside the pipe chamber An incorrect value will give a scale factor error Tank shape Select a tank shape that corresponds to the actual tank If the actual tank does not match one of the pre defined tank shapes then select Other e g ...

Page 258: ...A Dome B Flat C Conical pyramid D Flat inclined for vertical cylinder E Flat inclined for cubical tank Tank end shape For a horizontal tank form of the tank ends Same shape is assumed at both ends Figure C 9 Tank End Shape A Dome B Flat Configuration parameters Reference Manual February 2020 00809 0100 4408 258 Reference Manual ...

Page 259: ...l Device reference point Figure C 10 Figure C 11 and Figure C 12 show the Device Reference Point for various antennas and tank connections Figure C 10 Device Reference Point for Cone Antennas A Device Reference Point Figure C 11 Device Reference Point for Process Seal Antennas A Device Reference Point Figure C 12 Device Reference Point for Parabolic Antennas A Device Reference Point Reference Manu...

Page 260: ...ained by hand dipping Figure C 13 Reference Offset A Tank Reference Point B Device Reference Point C Reference Offset 0 D Reference Offset 0 Bottom offset The Bottom Offset is defined as the distance between Zero Level and the tank bottom The default value is zero If the Zero Level is not located at the tank bottom then enter a Bottom Offset It is needed for the transmitter to know the position of...

Page 261: ...f tank The horizontal distance between tank ends For a vertical cylinder this is the diameter of the tank The width of tank is also the shortest horizontal side of a box shaped cubical tank Length of tank The longest horizontal side of a cubical tank Top shape height The height of the shape on tank top typically from shape floor to cap top measured at cylinder center line Reference Manual Configur...

Page 262: ...e Process conditions Foam This parameter should be used if there is or may be surface foam When setting this parameter the transmitter is optimized for conditions with weak and varying surface echo amplitudes which is typical for presence of surface foam Turbulent surface Set this parameter to improve the performance of the transmitter when there are small and local rapid level changes caused by s...

Page 263: ...aled variable can be used to convert a transmitter variable into an alternative measurement such as open channel flow mass or calibrated level e g 5 point verification This variable is available only for transmitters ordered with Smart Diagnostics Suite option code DA1 The scaled variable is defined by creating a table of transmitter variables and corresponding output variables A maximum of 50 poi...

Page 264: ...alled a spare transmitter Antenna extension length This parameter is pre configured at factory The Antenna Extension Length see Figure C 16 must be changed if the extension is shortened or if you have ordered a spare transmitter head Enter zero 0 for antennas without extensions Figure C 16 Antenna Extension Length L 1 2 3 4 5 6 7 8 0 9 User defined antenna options These antenna parameters are appl...

Page 265: ...egion close to the antenna Table C 4 Legacy Rosemount 5402 Antenna Parameters Still Pipe Chamber Installation Antenna type Model code Tank connection length Antenna gain Nearzone threshold mV Nearzone range Upper null zone 1 ft m ft m ft m 2 in SST cone 2S 0 509 0 155 0 035 800 2 03 0 62 0 541 0 165 2 in cone with protective plate 2H 2M 2N 0 509 0 155 0 035 900 3 28 1 00 0 492 0 150 2 in process s...

Page 266: ... a measurement tape A positive Calibration Offset value will increase the presented level value It is recommended to run the Verify Level tool to match the product level reported by the transmitter to a reference measurement Related information Verify level User defined variable setup This section applies only to transmitters ordered with Smart Diagnostics Suite option code DA1 Name Name of the us...

Page 267: ...oise Ratio 21054 Ratio between surface echo signal strength and signal noise dB A high value 20 dB indicates very good margin to noise Product Dielectric Constant 22800 Square root of the product dielectric constant estimated by the transmitter when the Bottom Projection function is enabled The product dielectric constant is calculated when both the bottom and surface echoes are found by device an...

Page 268: ...e tank bottom Related information Enable bottom echo visible when tank is empty Tank bottom projection The Tank Bottom Projection is used to enhance measurement performance near the bottom of the tank When the tank bottom echo is strong typical for flat tank bottoms and the dielectric constant of the product is low e g oil the transmitter may lock on the bottom echo and report a false level measur...

Page 269: ...d as the surface echo Related information Handling ghost echoes in still pipes Double surface handling If there are multiple products in the tank the Double Surface Handling function can be manually set to allow user to select if the upper or lower product should be used as output The upper and lower surface echoes must be stronger than any disturbance echoes in the search region for Double Surfac...

Page 270: ... overfill prevention echo logic the Overfill Prevention function will have a precedence in determining the position of the surface The transmitter will then output this new value or generate an alarm if the normal echo logic is not able to find the surface echo at the new position The Overfill Prevention Range defines the lower end of the range in which the function operates The range is configura...

Page 271: ...utomatically by the device based on the transmitter configuration It is recommended to leave the Measurement Recovery Handling at default unless required by your application A higher value may be entered to increase robustness and avoid nuisance alarms Only enter a lower value if lost measurement is required to be annunciated within a certain time for your application Used measurement recovery tim...

Page 272: ...ty Alert A Signal quality B Time C Alert ON D Deadband E Limit F The Signal Quality drops below the alert limit and an alert message is triggered G The alert message is reset once the Signal Quality value rises above the Deadband range Limit The Signal Quality value that will trigger the alert Deadband The Deadband is a buffer zone so the alerts do not toggle on and off when the Signal Quality flu...

Page 273: ... A User Defined Alert B Time C High Alert ON D Limit E Deadband F The alert is active when the level value rises above the alert limit G The alert turns off when the value falls below the deadband Figure C 20 Low User Defined Alert A User Defined Alert B Time C Low Alert ON D Deadband E Limit F The alert is active when the level value falls below the alert limit G The alert turns off when the valu...

Page 274: ...witzerland 41 0 41 768 6111 41 0 41 768 6300 RFQ RMD RCC Emerson com Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA...

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