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144

Micro Motion

®

 Model 2400S Transmitters with Analog Outputs

Troubleshooting

11.14

Diagnosing wiring problems

Use the procedures in this section to check the transmitter installation for wiring problems.

Inaccurate density reading

Problem with process fluid

• Use standard procedures to check 

quality of process fluid.

Bad density calibration factors

• Verify characterization. See 

Section 6.2.

Wiring problem

• Check the sensor circuitry. See 

Section 11.25.

Bad flowmeter grounding

• See Section 11.14.2.

Slug flow

• See Section 11.17.

Sensor cross-talk

• Check environment for sensor with 

similar (±0.5 Hz) tube frequency.

Plugged flow tube

• Check drive gain and tube frequency. 

Purge the flow tubes.

Incorrect sensor orientation

• Sensor orientation must be 

appropriate to process fluid. See the 
installation manual for your sensor.

RTD failure

• Check for alarm conditions and follow 

troubleshooting procedure for 
indicated alarm.

Physical characteristics of sensor have 
changed

• Check for corrosion, erosion, or tube 

damage. See Section 11.18.

Temperature reading significantly 
different from process temperature

RTD failure

• Check for alarm conditions and follow 

troubleshooting procedure for 
indicated alarm.

• Verify “Use external temperature” 

configuration and disable if 
appropriate. See Section 9.3.

Temperature reading slightly different 
from process temperature

Sensor leaking heat

• Insulate the sensor.

Unusually high density reading

Plugged flow tube

• Check drive gain and tube frequency. 

Purge the flow tubes.

Incorrect K2 value

• Verify characterization. See 

Section 6.2.

Unusually low density reading

Slug flow

• See Section 11.17.

Incorrect K2 value

• Verify characterization. See 

Section 6.2.

Unusually high tube frequency

Sensor erosion

• Contact Micro Motion. See 

Section 11.3.

Unusually low tube frequency

Plugged flow tube, corrosion, or erosion

• Purge the flow tubes.
• Perform meter verification. See 

Section 11.18.

Unusually low pickoff voltages

Several possible causes

• See Section 11.24.4

.

Unusually high drive gain

Several possible causes

• See Section 11.24.3.

Table 11-5

Process variables problems and remedies 

continued

Symptom

Cause

Suggested remedy

Summary of Contents for Micro-Motion 2400S

Page 1: ...Configuration and Use Manual P N 20004436 Rev AB October 2009 Micro Motion Model 2400S Transmitters with Analog Outputs Configuration and Use Manual ...

Page 2: ... Emerson logos are trademarks and service marks of Emerson Electric Co Micro Motion ELITE MVD ProLink MVD Direct Connect and PlantWeb are marks of one of the Emerson Process Management family of companies All other trademarks are property of their respective owners ...

Page 3: ...process variables 8 2 5 3 Using display menus 8 2 5 4 Display password 9 2 5 5 Entering floating point values with the LCD 9 2 6 Using the HART security switch 11 Chapter 3 Connecting with ProLink II or Pocket ProLink Software 13 3 1 Overview 13 3 2 Requirements 13 3 3 Configuration upload download 13 3 4 Connecting from a PC to a Model 2400S AN transmitter 14 3 4 1 Service port connections 14 3 4...

Page 4: ...ess variable 45 6 5 2 Configuring the mA output range LRV and URV 45 6 5 3 Configuring the AO cutoff 45 6 5 4 Configuring added damping 46 6 5 5 Configuring the fault indicator and fault value 47 6 6 Configuring the frequency output 48 6 6 1 Configuring the process variable 49 6 6 2 Configuring the output scale 49 6 6 3 Configuring the maximum pulse width 50 6 6 4 Configuring the frequency output ...

Page 5: ... 5 1 Damping and volume measurement 75 8 5 2 Interaction with the added damping parameter 75 8 6 Configuring the flow direction parameter 75 8 7 Configuring events 79 8 7 1 Defining events 80 8 7 2 Checking and reporting event status 81 8 8 Configuring slug flow limits and duration 81 8 9 Configuring fault handling 82 8 9 1 Status alarm severity 82 8 9 2 Fault timeout 85 8 10 Configuring the displ...

Page 6: ...Setting up automatic or remote execution of the meter verification test 119 10 4 Performing meter validation 122 10 5 Performing density calibration 123 10 5 1 Preparing for density calibration 123 10 5 2 Density calibration procedures 124 10 6 Performing temperature calibration 129 Chapter 11 Troubleshooting 131 11 1 Overview 131 11 2 Guide to troubleshooting topics 131 11 3 Micro Motion customer...

Page 7: ... 24 2 Evaluating the test points 149 11 24 3 Drive gain problems 150 11 24 4 Low pickoff voltage 150 11 25 Checking sensor circuitry 151 Appendix A Default Values and Ranges 155 A 1 Overview 155 A 2 Most frequently used defaults and ranges 155 Appendix B Flowmeter Installation Types and Components 159 B 1 Overview 159 B 2 Transmitter components 159 B 3 Terminal diagrams 159 Appendix C Menu Flowcha...

Page 8: ...vi Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 9: ...on configuration and use of Model 2400S transmitters with different output options is provided in separate manuals See the manual for your transmitter 1 2 Safety Safety messages are provided throughout this manual to protect personnel and equipment Read each safety message carefully before proceeding to the next step 1 3 Determining transmitter information Transmitter type user interface option an...

Page 10: ...tion on the 375 Field Communicator and connecting the Communicator to your transmitter is provided in Chapter 4 For more information see the Field Communicator documentation available on the Micro Motion web site www micromotion com You may be able to use other tools from Emerson Process Management such as AMS Suite Intelligent Device Manager Use of AMS is not discussed in this manual however the ...

Page 11: ...Transmitter model number ______________________________________ Transmitter software version ______________________________________ Outputs Terminals 1 2 Channel A Milliamp Used for HART Bell 202 digital communications Internal power External power Terminals 3 4 Channel B Frequency Discrete output Discrete input Internal power External power Process variable or assignment Terminals 1 2 Channel A _...

Page 12: ...phone 800 522 MASS 800 522 6277 toll free In Canada and Latin America phone 1 303 527 5200 In Asia In Japan phone 3 5769 6803 In other locations phone 65 6777 8211 Singapore In Europe In the U K phone 0870 240 1978 toll free In other locations phone 31 0 318 495 555 The Netherlands Customers outside the U S A can also email Micro Motion customer service at flow support emerson com ...

Page 13: ...moved to access the user interface The user interface provides the following features and functions Viewing the status LED Connecting from ProLink II or the Communicator Zeroing the flowmeter with the zero button Setting the HART security switch If ordered with a display the user interface includes an LCD which displays process variable data and also provides access to the off line menu for basic ...

Page 14: ...e Chapter 4 For information on making a service port connection either through the service port clips or through the infrared port see Chapter 3 For information on using the zero button see Chapter 5 Status LED HART security switch HART clips Service port clips Zero button Current value Unit of measure Process variable Scroll optical switch Select optical switch Optical switch indicator Status LED...

Page 15: ...the lens in front of the optical switch or move your finger over the optical switch close to the lens There are two optical switch indicators one for each switch When an optical switch is activated the associated optical switch indicator is a solid red 2 5 Using the display Note This section applies only to transmitters with a display The display can be used to view process variable data or to acc...

Page 16: ...roll through the configured display variables by activating Scroll For more information on using the LCD to view process variables or manage totalizers and inventories see Chapter 7 2 5 3 Using display menus Note The display menu system provides access to basic transmitter functions and data It does not provide access to all functions and data To access all functions and data use either ProLink II...

Page 17: ... ranges are entered as floating point values When you first enter the configuration screen the value is displayed in decimal notation as shown in Figure 2 3 and the active digit is flashing Figure 2 3 Numeric values in decimal notation To change the value 1 Select to move one digit to the left From the leftmost digit a space is provided for a sign The sign space wraps back to the rightmost digit 2...

Page 18: ...nent or values between 0 and 9 for the second position in the exponent c Select Note When switching between decimal and exponential notation any unsaved edits are lost The system reverts to the previously saved value Note While in exponential notation the positions of the decimal point and exponent are fixed Figure 2 4 Numeric values in exponential notation To change from exponential to decimal no...

Page 19: ...icator or using ProLink II with a HART Bell 202 connection Note The HART security switch does not affect Modbus communications These functions are still available via Modbus When the HART security switch is set to the Off left position no functions are disabled To change the setting of the HART security switch 1 Remove power from the transmitter 2 Remove the transmitter housing cover 3 Move the sw...

Page 20: ...12 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 21: ...ket ProLink manual Both manuals are available on the Micro Motion web site www micromotion com 3 2 Requirements To use ProLink II v2 4 or later is required In addition you must have either the ProLink II installation kit appropriate to your PC and connection type or the equivalent equipment See the ProLink II manual or quick reference guide for details To use Pocket ProLink v1 2 or later is requir...

Page 22: ...l ensure that your communications tool is configured to use communications parameters within the auto detection limits described in Table 3 2 The service port always responds to all the listed protocols communications parameters and addresses Then follow the instructions provided in Making the connection Auto detection To minimize configuration requirements the service port uses an auto detection ...

Page 23: ...If you are not using the infrared port a Attach the signal converter to the serial or USB port of your PC using a 25 pin to 9 pin adapter if required b Remove the transmitter housing cover from the transmitter see Section 2 3 then connect the signal converter leads to the service port clips See Figure 3 1 Figure 3 1 Service port connections to service port clips WARNING Removing the transmitter ho...

Page 24: ... clips or to a HART multidrop network To connect to the HART clips or to a HART multidrop network 1 Attach the HART interface to the serial or USB port of your PC 2 To connect to a HART multidrop network connect the HART interface leads to any point on the network see Figure 3 2 WARNING Removing the transmitter housing cover in a hazardous area can cause an explosion Because the transmitter housin...

Page 25: ... the transmitter see Figure 3 3 Note The HART clips on the face of the transmitter are connected to the transmitter s mA HART terminals You may connect directly to the mA HART terminals terminals 1 and 2 if you have removed the user interface module Figure 3 3 HART Bell 202 connections to HART clips 4 Add resistance as required The Viator HART interface must be connected across a resistance of 250...

Page 26: ... The ProLink II HART master implementation does not perform bus arbitration If another device is on the HART bus ProLink II will not connect to the transmitter Note ProLink II will not connect to the transmitter if burst mode is enabled on the transmitter For information about burst mode see Section 8 11 6 7 Click the Connect button The software will attempt to make the connection 8 If an error me...

Page 27: ...wing tasks Turn on the Communicator Navigate the Communicator menus Establish communication with HART compatible devices Transmit and receive configuration information between the Communicator and HART compatible devices Use the alpha keys to type information If you are unable to perform the tasks listed above consult the Communicator manual before attempting to use the software The documentation ...

Page 28: ...HART clips on the face of the transmitter See Figure 4 1 3 The Communicator must be connected across a resistance of 250 600 Ω Add resistance to the connection See Figure 4 1 CAUTION Connecting a HART device to the transmitter s mA output terminals or HART clips could cause transmitter output error If the mA output is being used for continuous control connecting a HART interface to the output loop...

Page 29: ... See Figure 4 2 The Communicator must be connected across a resistance of 250 600 Ω Add resistance to the connection if necessary Figure 4 2 Connecting to a multidrop network 4 4 Conventions used in this manual All Communicator procedures assume that you are starting at the on line menu Online appears on the top line of the Communicator main menu when the Communicator is at the on line menu 4 5 Co...

Page 30: ...22 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 31: ...al see Section 5 5 Figure 5 1 provides an overview of the startup procedures Figure 5 1 Startup procedures Note All ProLink II procedures provided in this chapter assume that your computer is already connected to the transmitter and you have established communication All ProLink II procedures also assume that you are complying with all applicable safety requirements See Chapter 3 for more informat...

Page 32: ...on your transmitter Before performing the loop tests ensure that your transmitter terminals are configured for the input outputs that will be used in your application see Section 6 3 To perform a loop test Using the display see Figure 5 2 While the output is fixed dots traverse the top line of the display and the status LED is yellow When the output is unfixed the dots disappear and the status LED...

Page 33: ...ator does not provide a loop test for the discrete input The mA reading does not need to be exact You will correct differences when you trim the mA output See Section 5 4 If you are connected to the transmitter via HART Bell 202 the HART Bell 202 signal will affect the reading Disconnect from the transmitter before reading the output then reconnect and resume the loop test after taking the reading...

Page 34: ...roubleshoot Correct at receiving device Yes Select Scroll SET 10 KHZ Yes Select Select No Troubleshoot Correct at receiving device Yes SET 1 KHZ Yes Select No Troubleshoot Correct at receiving device Yes Select Select Scroll Scroll Scroll SET OFF Yes Select Select No Troubleshoot Correct at receiving device Yes SET ON Yes Select No Troubleshoot Correct at receiving device Yes Select Select Scroll ...

Page 35: ...er Correct Correct Correct Check output wiring Troubleshoot receiving device Loop test successful Check input wiring Troubleshoot input device Yes No Yes No Fix Freq Out Read output at receiving device Correct Enter Hz value Fix mA Fix Frequency Unfix ProLink Menu Test 1 Fix Analog Out 1 2 3 Fix Discrete Out 1 ON or OFF Read output at receiving device Verify state at receiving device Correct Corre...

Page 36: ...hen the reference meter s low and high values are not 4 and 20 mA To perform a scaled AO trim see Figure 5 7 Note the following If you are connected to the transmitter via HART Bell 202 the HART Bell 202 signal will affect the reading Disconnect from the transmitter before reading the output then reconnect and resume the trim after taking the reading If you are using any other protocol this is not...

Page 37: ... Read mA output at receiving device Equal Enter receiving device value at Communicator Read mA output at receiving device Read mA output at receiving device Equal Enter receiving device value at Communicator 4 mA trim 20 mA trim Yes No No Yes ENTER ENTER OK OK On Line Menu 3 Diag Service 6 Trim Analog Out 1 2 Enter low mA value ENTER OK On Line Menu 3 Diag Service 7 Scaled AO Trim CHANGE Enter hig...

Page 38: ...zero the flowmeter if a low severity alarm is active See Section 7 4 for information on viewing transmitter status and alarms If the zero procedure fails two recovery functions are provided Restore prior zero Restore factory zero If desired you can use one of these functions to return the meter to operation while you are troubleshooting the cause of the zero failure see Section 11 6 Both functions...

Page 39: ...disabling the off line menu see Section 8 10 3 You cannot change the zero time with the display If you need to change the zero time you must use the Communicator or ProLink II If the transmitter was ordered without a display the zero button is available You cannot change the zero time with the zero button If you need to change the zero time you must use the Communicator or ProLink II The zero butt...

Page 40: ...re Figure 5 9 Zero button Flowmeter zero procedure OFF LINE MAINT Scroll and Select simultaneously for 4 seconds Scroll Select Select ZERO ZERO YES CAL PASS CAL FAIL EXIT Scroll Scroll Select ZERO Troubleshoot Select Status LED Status LED flashes yellow Done Solid Green or Solid Yellow Troubleshoot Solid Red Press ZERO button ...

Page 41: ...o procedure Modify zero time if required Calibration Failure LED Calibration in Progress LED turns red Green Troubleshoot Red Perform Auto Zero Done ProLink Calibration Zero Calibration Wait until Calibration in Progress LED turns green Modify zero time if required Perform auto zero Auto Zero Failed Auto Zero Complete OK 1 Auto zero Calibration in Progress message OK On Line Menu 3 Diag Service 3 ...

Page 42: ...34 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 43: ...owcharts for each procedure For more detailed flowcharts see the flowcharts for your transmitter and communication tool provided in the appendices to this manual Default values and ranges for the parameters described in this chapter are provided in Appendix A For optional transmitter configuration parameters and procedures see Chapter 8 Note All ProLink II procedures provided in this chapter assum...

Page 44: ... flowmeter only if the transmitter and sensor are being paired together for the first time 6 2 2 Characterization parameters The characterization parameters that must be configured depend on your flowmeter s sensor type T Series or Other also referred to as Straight Tube and Curved Tube respectively as listed in Table 6 1 The Other category includes all Micro Motion sensors except T Series The cha...

Page 45: ...cal for other sensors To configure the flow calibration factor For T Series sensors use the FCF value from the sensor tag The value should be entered exactly as shown including the decimal points For all other sensors use the Flow Cal value from the sensor tag The value should be entered exactly as shown including the decimal points 6 2 3 How to characterize To characterize the flowmeter 1 See the...

Page 46: ...nfiguration then reconnect Alternatively if your transmitter has a display you can use the display to reset the power source to the previous setting and then reconnect If you are connected to the transmitter via a Modbus or service port connection your connection will not be affected Additionally Channel B can function as a frequency pulse output a discrete output or a discrete input Because this ...

Page 47: ...ee Section 9 2 Figure 6 4 Configuring measurement units 6 4 1 Mass flow units The default mass flow measurement unit is g s See Table 6 2 for a complete list of mass flow measurement units If the mass flow unit you want to use is not listed you can define a special measurement unit for mass flow see Section 8 3 Channel ProLink Configuration IO CH B Set MA FO DO DI Off line maint Off line config CH...

Page 48: ...ment unit for volume flow see Section 8 3 Table 6 2 Mass flow measurement units Mass flow unit Unit description Display ProLink II Communicator G S g s g s Grams per second G MIN g min g min Grams per minute G H g hr g h Grams per hour KG S kg s kg s Kilograms per second KG MIN kg min kg min Kilograms per minute KG H kg hr kg h Kilograms per hour KG D kg day kg d Kilograms per day T MIN mTon min M...

Page 49: ...gallons per day MILG D mil US gal day MMgal d Million U S gallons per day L S l sec L s Liters per second L MIN l min L min Liters per minute L H l hr L h Liters per hour MILL D mil l day ML d Million liters per day UKGPS Imp gal sec Impgal s Imperial gallons per second UKGPM Imp gal min Impgal min Imperial gallons per minute UKGPH Imp gal hr Impgal h Imperial gallons per hour UKGPD Imp gal day Im...

Page 50: ...andard cubic feet per hour SCFD SCFD Not available Standard cubic feet per day SM3 S Sm3 S Not available Standard cubic meters per second SM3 MN Sm3 min Not available Standard cubic meters per minute SM3 H Sm3 hr Not available Standard cubic meters per hour SM3 D Sm3 day Not available Standard cubic meters per day SLPS SLPS Not available Standard liter per second SLPM SLPM Not available Standard l...

Page 51: ...t at this time You can always configure the pressure unit later The default pressure measurement unit is PSI See Table 6 7 for a complete list of pressure measurement units Table 6 6 Temperature measurement units Temperature unit Unit description Display ProLink II Communicator C C degC Degrees Celsius F F degF Degrees Fahrenheit R R degR Degrees Rankine K K Kelvin Kelvin Table 6 7 Pressure measur...

Page 52: ...ameters use ProLink II or the Communicator Figure 6 5 Configuring the mA output MPA megapascals MPa Megapascals TORR Torr 0C torr Torr 0 C ATM atms atms Atmospheres Table 6 8 mA output configuration parameters Parameter name ProLink II Communicator Display Primary variable PV SRC Lower range value PV LRV 4 MA Upper range value PV URV 20 MA AO cutoff PV AO cutoff Not applicable AO added damp PV AO ...

Page 53: ...he measurement units that are configured for the assigned process variable see Section 6 4 Note The URV can be set below the LRV for example the URV can be set to 0 and the LRV can be set to 100 6 5 3 Configuring the AO cutoff The AO analog output cutoff specifies the lowest mass flow or volume flow value that will be reported through the mA output Any mass flow or volume flow values below the AO ...

Page 54: ...ppear to be more erratic because the output changes more quickly The Added Damping parameter specifies damping that will be applied to the mA output It affects the measurement of the process variable assigned to the mA output but does not affect the frequency or digital outputs Note For most applications the default added damping value is used Contact Micro Motion customer support before changing ...

Page 55: ...a fault when a fault is encountered You can delay reporting faults by changing the fault timeout See Section 8 9 Example Configuration Flow damping 1 mA output Mass flow Frequency output Mass flow mA output added damping 2 As a result A change in mass flow will be reflected in the mA output over a time period that is greater than 3 seconds The exact time period is calculated by the transmitter acc...

Page 56: ...5 Note If you use the display to configure the frequency output you can configure only the process variable and the parameters used by the Frequency Flow scaling method To configure other frequency output parameters use ProLink II or the Communicator Figure 6 6 Configuring the frequency output Table 6 11 Frequency output configuration parameters Parameter name ProLink II Communicator Display Terti...

Page 57: ...nd flow units You can select one of three output scale methods as listed in Table 6 13 Frequency flow If you specify Frequency Flow you must also specify TV Frequency Factor and TV Rate Factor TV Rate Factor is defined as the maximum flowrate appropriate to your application TV Frequency Factor can then be calculated using the following formula where Rate maximum appropriate flowrate TV Rate Factor...

Page 58: ...uency receiving device as shown in Figure 6 7 Figure 6 7 Pulse width Maximum Pulse Width can be set to 0 or to values between 0 01 and 655 35 milliseconds in 0 01 millisecond increments If Maximum Pulse Width is set to 0 the default the output will have a 50 duty cycle no matter what the frequency is A 50 duty cycle is illustrated in Figure 6 8 Figure 6 8 50 duty cycle If Maximum Pulse Width is se...

Page 59: ...al applications the default pulse width is used 6 6 4 Configuring the frequency output polarity The frequency output polarity controls how the output indicates the active ON state See Table 6 14 The default value Active High is appropriate for most applications Active Low may be required by applications that use low frequency signals Example The frequency output is wired to a PLC with a specified ...

Page 60: ...red as a discrete output See Section 6 3 The discrete output generates two voltage levels to represent ON or OFF states The voltage levels depend on the output s polarity as shown in Table 6 17 Figure 6 9 shows a diagram of a typical discrete output circuit Figure 6 9 Discrete output circuit Table 6 15 Frequency output fault indicators and values Fault indicator Fault output value Upscale 10 15 00...

Page 61: ...crete output 6 7 1 Polarity Polarity controls how voltage levels are used to indicate the ON and OFF states of the output as described in Table 6 17 Table 6 16 Discrete output configuration parameters Parameter name ProLink II Communicator Display DO1 assignment DO 1 is SRC Flow switch variable 1 1 Displayed only if flow switch is assigned to the discrete output Flow switch variable 1 SOURCE FL SW...

Page 62: ...the circuit provides a pull up to 24 V External When asserted condition tied to DO is true the circuit provides 0 V When not asserted condition tied to DO is false the circuit provides a pull up to a site specific voltage to a maximum of 30 V Table 6 18 Discrete output assignments and output levels Assignment ProLink II code Communicator code Display code Condition Discrete output level 1 1 Voltag...

Page 63: ...See Section 6 3 The discrete input is used to initiate a transmitter action from a remote input device If Channel B is configured as a discrete input you must configure the parameters listed in Table 6 20 Table 6 20 also shows the names used for each parameter by the display ProLink II and the Communicator To configure the discrete input see the menu flowcharts in Figure 6 11 For details on discre...

Page 64: ...ne NONE Start zero procedure Start Sensor Zero Start sensor zero START ZERO Reset mass total Reset Mass Total Reset mass total RESET MASS Reset volume total Reset Volume Total Reset volume total RESET VOL Reset all totals Reset All Totals Reset all totals RESET ALL Start stop all totalizers Start Stop All Totalization Start stop totals START STOP Reset gas standard volume total Reset Gas Std Volum...

Page 65: ...DI status Description Active high Internal ON Voltage across terminals is high OFF Voltage across terminals is zero External ON Voltage applied across terminals is 3 30 VDC OFF Voltage applied across terminals is 0 8 VDC Active low Internal ON Voltage across terminals is zero OFF Voltage across terminals is high External ON Voltage applied across terminals is 0 8 VDC OFF Voltage applied across ter...

Page 66: ...58 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 67: ...munication All ProLink II procedures also assume that you are complying with all applicable safety requirements See Chapter 3 for more information Note If you are using Pocket ProLink or AMS the interface is similar to the ProLink II interface described in this chapter Note All Communicator key sequences in this section assume that you are starting from the Online menu See Chapter 4 for more infor...

Page 68: ...ocess variable e g DENS for density the current value of that process variable and the associated unit of measure e g G CM3 See Appendix D for information on the codes and abbreviations used for display variables To view a process variable with the display press Scroll until the name of the desired process variable either Appears on the process variable line or Begins to alternate with the units o...

Page 69: ... event status or alarm status for alarms configured as Ignore see Section 8 9 1 7 4 2 Using ProLink II ProLink II provides two windows that display status information The Status window displays Device alarm status Event status Discrete output status Discrete input status Assorted other transmitter data e g burst mode enabled The Output Levels window displays Event status Discrete output status 7 4...

Page 70: ...e The second status flag is set to unacknowledged The transmitter checks the severity level for the specific alarm If the severity level is Fault outputs go to their configured fault indicator after the configured fault timeout has expired If the severity level is Information or Ignore outputs are not affected They continue to report process data When the transmitter detects that the alarm conditi...

Page 71: ... is not affected by the configured alarm severity Alarms are predefined as Critical Informational or Operational or as High Priority or Low Priority To use the Status window 1 Click ProLink 2 Select Status 3 Alarms are displayed on three panels Critical Informational and Operational To view the indicators in a category click on the tab A tab is red if one or more status indicators in that category...

Page 72: ...can be viewed and reset The inventories track the same values as the totalizers but inventory values can be reset separately This allows you to keep a running total of mass or volume across multiple resets The transmitter can store totalizer and inventory values up to 264 Values larger than this cause the internal totalizer to go into overflow 7 6 1 Viewing current totals for totalizers and invent...

Page 73: ...he list of process variables by pressing Down Arrow 3 Press the number corresponding to the totalizer or inventory you wish to view or highlight it in the list and press Right Arrow 7 6 2 Controlling totalizers and inventories Table 7 2 shows all of the totalizer and inventory functions and which configuration tools you can use to control them Note You can also assign some totalizer and inventory ...

Page 74: ... Section 8 10 3 Scroll until a totalizer value appears the word TOTAL appears in the lower left corner of the display It does not matter whether the total is mass or volume Select Scroll until STOP appears beneath the current totalizer value Select YES alternates with STOP Select all totalizers and inventories stop Scroll to EXIT Start all totalizers and inventories 1 Scroll until a totalizer valu...

Page 75: ...mass totalizer Click Reset Mass Total Reset volume liquid or gas totalizer Click Reset Volume Total or Reset Gas Volume Total Simultaneously reset all totalizers Click Reset Simultaneously reset all inventories 1 1 If enabled in the ProLink II Preferences window Click Reset Inventories Reset mass inventory only 1 Click Reset Mass Inventory Reset volume liquid or gas inventory only 1 Click Reset Vo...

Page 76: ...68 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 77: ...or the most commonly used parameters are provided in Appendix A Table 8 1 Configuration map Tool Topic Subtopic ProLink II Communicator Display Section Volume flow measurement for gas 8 2 Special measurement units Mass flow 8 3 Volume flow Gas standard volume flow Cutoffs 8 4 Damping 8 5 Flow direction 8 6 Events 8 7 Slug flow 8 8 Fault timeout 8 9 Status alarm severity 8 9 1 Display functionality...

Page 78: ... used for gas measurement If Liquid Volume is configured gas measurement units are not available 4 Configure the Std Gas Vol Flow Cutoff see Section 8 4 The default is 0 5 If you know the standard density of the gas that you are measuring enter it in the Std Gas Density field If you do not know the standard density you can use the Gas Wizard See the following section Note The term standard density...

Page 79: ...ce pressure If these are not appropriate for your application click the Change Reference Conditions button and enter new values for reference temperature and reference pressure 7 Click Next The calculated standard density value is displayed If the value is correct click Finish The value will be written to transmitter configuration If the value is not correct click Back and modify input values as r...

Page 80: ... characters long i e 8 numbers or letters but only the first 5 characters appear on the display 4 To apply the special measurement unit to mass flow or volume flow measurement select Special from the list of measurement units see Section 6 4 1 or 6 4 2 8 3 2 Special measurement unit for mass flow To create a special measurement unit for mass flow Using ProLink II see Figure C 3 Using the Communica...

Page 81: ...ndard volume flow To create a special volume flow measurement unit for gas standard volume ProLink II is required Configure the special measurement unit as follows 1 Click ProLink Configure Flow and set Vol Flow Type to Gas Std Volume 2 Click the Special Units tab 3 Specify the base gas volume unit 4 Specify the base gas volume time unit 5 Specify the gas volume flow conversion factor 6 Assign a n...

Page 82: ...rd volume flow And the AO cutoff is set to a greater value than the mass volume or gas standard volume cutoff the mA output will report zero flow when the AO cutoff is reached And the AO cutoff is set to a lower value than the mass volume or gas standard volume cutoff when the mass volume or gas standard volume cutoff is reached all outputs representing that process variable will report zero flow ...

Page 83: ... to mass flow and density will affect liquid volume measurement Gas standard volume flow is derived from mass flow measurement but not from density measurement Therefore only damping applied to mass flow will affect gas standard volume measurement Be sure to set damping values accordingly 8 5 2 Interaction with the added damping parameter The mA output has a damping parameter called Added Damping ...

Page 84: ...ity is not available via the display menus For the effect of flow direction on the frequency output totalizers and flow values reported via digital communication see Table 8 4 Figure 8 1 Effect of flow direction on mA output 4 mA value 0 Reverse flow 1 20 12 4 x 0 20 12 4 x x 0 mA output configuration 20 mA value x 4 mA value 0 To set the 4 mA and 20 mA values see Section 6 5 2 Forward flow 2 Zero...

Page 85: ...low rate of 100 g s the mA output level varies between 4 mA and 20 mA in proportion to the absolute value of the flow rate Under conditions of forward flow if the absolute value of the flow rate equals or exceeds 100 g s the mA output will be proportional to the flow rate up to 20 5 mA and will be level at 20 5 mA at higher flow rates Reverse flow 1 mA output 20 12 4 x x 0 20 12 x x 0 mA output co...

Page 86: ...Flow direction Forward Only mA output 4 mA 100 g s 20 mA 100 g s See the first graph in Figure 8 2 As a result Under conditions of zero flow the mA output is 12 mA Under conditions of forward flow up to a flow rate of 100 g s the mA output varies between 12 mA and 20 mA in proportion to the absolute value of the flow rate Under conditions of forward flow if the absolute value of the flow rate equa...

Page 87: ... communications Flow direction value Forward flow 1 1 Process fluid flowing in same direction as flow direction arrow on sensor Frequency output Discrete output 2 2 Applies only if the discrete output has been configured to indicate flow direction See Section 6 7 2 Flow totals Flow values via digital comm Forward only Increase Forward Increase Positive Reverse only 0 Hz Forward No change Positive ...

Page 88: ...d to Event 1 or Event 2 and also configured as a display variable the event type is High or Low and the transmitter has been configured to allow resetting totalizers from the display you can use the display to define or change the high setpoint Setpoint A See Figure C 10 5 Use the discrete input interface see Section 6 8 to assign one or more actions to the event i e specify the action s that the ...

Page 89: ...nce of slugs can significantly affect the process density reading The slug flow parameters can help the transmitter suppress extreme changes in process variables and can also be used to identify process conditions that require correction Slug flow parameters are as follows Low slug flow limit the point below which a condition of slug flow will exist Typically this is the lowest density point in yo...

Page 90: ...aising the low slug flow limit or lowering the high slug flow limit will increase the possibility of slug flow conditions Conversely lowering the low slug flow limit or raising the high slug flow limit will decrease the possibility of slug flow conditions Note If slug flow duration is set to 0 the mass flow rate will be forced to 0 as soon as slug flow is detected 8 9 Configuring fault handling Th...

Page 91: ...gure C 3 Using the Communicator see Figure C 5 Note This functionality is not available via the display menus Table 8 7 Status alarms and severity levels Alarm code Communicator message Default severity Configurable Affected by fault timeout ProLink II message A001 EEprom Checksum Error Core Processor Fault No No E EPROM Checksum Error CP A002 RAM Test Error Core Processor Fault No No RAM Error CP...

Page 92: ...tputs In Fault A032 2 Outputs Fixed during Meter Verification Varies 3 No No Meter Verification In Progress and Outputs Fixed A033 Tube Not Full Fault No Yes Tube Not Full A034 2 Meter Verification Failed Info Yes No Meter Verification Failed A035 2 Meter Verification Aborted Info Yes No Meter Verification Aborted A100 Primary mA Output Saturated Info Yes 4 No Primary mA Output Saturated A101 Prim...

Page 93: ...s 8 10 Configuring the display If your transmitter has a display you can configure a variety of parameters that control the display functionality 8 10 1 Update period The Update Period or Display Rate parameter controls how often the display is refreshed with current data The default is 200 milliseconds the range is 100 milliseconds to 10 000 milliseconds 10 seconds A110 Frequency Output Saturated...

Page 94: ... 8 8 Display parameters Parameter Enabled shown Disabled hidden Totalizer start stop Operators can start or stop totalizers using the display Operators cannot start or stop totalizers using the display Totalizer reset Operators can reset the mass and volume totalizers using the display Operators cannot reset the mass and volume totalizers using the display Auto scroll The display automatically scr...

Page 95: ...e Section 8 10 3 8 10 4 Configuring the LCD backlight The LCD panel on the display can be turned on or off To control the backlight Using ProLink II see Figure C 3 Using the Communicator see Figure C 9 Using the display menus see Figure C 14 In addition ProLink II and the Communicator allows you to control the intensity of the backlight You can specify any value between 0 and 63 the higher the val...

Page 96: ...and the HART address You may configure either or both or leave them at default values Note that the service port always responds to either of the following addresses The service port address 111 The configured Modbus address default 1 Configuring the Modbus address The set of valid Modbus addresses depends on whether or not support for Modbus ASCII is enabled or disabled see following section Vali...

Page 97: ...k to identify and communicate with the transmitter using HART protocol The HART address must be unique on the network Valid HART addresses are 0 15 To configure the HART address Using ProLink II see Figure C 3 Using the Communicator see Figure C 8 Note This functionality is not available via the display menus Note Devices using HART protocol to communicate with the transmitter may use either the H...

Page 98: ...4 Additional communications response delay Some hosts or PLCs operate at slower speeds than the transmitter In order to synchronize communication with these devices you can configure an additional time delay to be added to each response the transmitter sends to the remote host Note This parameter affects only Modbus communications HART communications are not changed The basic unit of delay is in t...

Page 99: ...larly broadcasts HART digital information over the mA output Burst mode is ordinarily disabled and should be enabled only if another device on the network requires burst mode communication To configure burst mode Using ProLink II see Figure C 3 Table 8 12 Digital communication fault output indicators and values ProLink II fault indicator options Communicator fault indicator options Fault output va...

Page 100: ...ariable A process variable such as mass flow is assigned to each HART variable Table 8 13 Burst mode output options Parameter Definition ProLink II label Communicator label Primary variable PV The transmitter repeats the primary variable in measurement units in each burst e g 14 0 g s 13 5 g s 12 0 g s PV current of range range current The transmitter sends the PV s percent of range and the PV s a...

Page 101: ...It can also be queried via digital communications or reported via burst mode If you change the TV the process variable assigned to the frequency output is changed automatically and vice versa See Section 6 6 1 The QV is not reported through an output It can be queried via digital communications or reported via burst mode Table 8 13 lists the valid assignments for the PV SV TV and QV on the Model 2...

Page 102: ...nd are not required The following sensor parameters can be changed Serial number Sensor material Liner material Flange To configure sensor parameters Using ProLink II see Figure C 3 Using the Communicator see Figure C 8 Note This functionality is not available via the display menus Table 8 15 Device settings Parameter Description HART tag 1 1 Devices using HART protocol to communicate with the tra...

Page 103: ...ation 9 2 Pressure compensation The Model 2400S AN transmitter can compensate for the effect of pressure on the sensor flow tubes Pressure effect is defined as the change in sensor flow and density sensitivity due to process pressure change away from calibration pressure Note Pressure compensation is an optional procedure Perform this procedure only if required by your application 9 2 1 Options Th...

Page 104: ...the pressure correction values to be used obtain the pressure effect values from the product data sheet for your sensor then reverse the signs e g if the flow factor is 0 000004 per PSI enter a pressure correction flow factor of 0 000004 per PSI 9 2 3 Configuration To enable and configure pressure compensation With ProLink II see Figure 9 1 With the Communicator see Figure 9 2 Figure 9 1 Configuri...

Page 105: ...es HART Bell 202 communications over the mA output Note If you configure a static temperature value ensure that it is accurate If you configure polling for temperature ensure that the external temperature measurement device is accurate and reliable To enable and configure external temperature compensation With ProLink II see Figure 9 3 With the Communicator see Figure 9 4 Enter Flow fctr Configure...

Page 106: ...ature measurement unit must be configured to match temperature unit used by external device See Section 6 4 2 See Section 9 4 3 If previously configured Polling for pressure is allowed See Section 9 4 Configure temperature compensation Go to Polling Setup 2 Disable polling for temperature 3 Enter Static Temperature Poll Static Done 2 Config field dev var Enter Temp unit Set temperature measurement...

Page 107: ...see Figure 9 5 With the Communicator see Figure 9 6 Note Before setting up polling verify that pressure compensation or external temperature compensation has been enabled as required see Section 9 2 and Section 9 3 Figure 9 5 Configuring polling with ProLink II Polling for pressure Set External temperature to 32 F 0 C Apply Polled variables Specify Polling control 1 Enter HART tag of external devi...

Page 108: ...2 Specify Poll Control 2 2 Done Send Home 1 Charize Sensor Polling for pressure Polling for temperature On Line Menu 5 Detailed Setup On Line Menu 5 Detailed Setup 1 Choose Primary if the external device will probably be accessed by another device acting as a secondary master e g a Communicator Choose Secondary if the external device will probably be accessed by another device acting as a primary ...

Page 109: ...rification establishing confidence in the sensor s performance by analyzing secondary variables associated with flow and density Meter validation confirming performance by comparing the sensor s measurements to a primary standard Calibration establishing the relationship between a process variable flow density or temperature and the signal produced by the sensor These three procedures are discusse...

Page 110: ...r device rev 1 DD rev 1 375 Field Communicator device rev 4 DD rev 2 Table 10 2 Comparison of meter verification features and functions original version vs Smart Meter Verification Feature or function Meter verification application Original version Smart Meter Verification Process interruption No need to halt flow No need to halt flow Measurement interruption Three minutes Outputs go to Last Measu...

Page 111: ...o or no flow see Section 5 5 Density calibration Temperature calibration Density and temperature calibration require two data points low and high and an external measurement for each Calibration produces a change in the offset and or the slope of the line that represents the relationship between process density and the reported density value or the relationship between process temperature and the ...

Page 112: ...and temperature calibration require replacing the process fluid with low density and high density fluids or low temperature and high temperature fluids External measurement requirements Neither version of meter verification requires external measurements Zero calibration does not require external measurements Density calibration temperature calibration and meter validation require external measure...

Page 113: ...d for two minutes Smart Meter Verification or three minutes original version Disable all control loops for the duration of the test and ensure that any data reported during this period is handled appropriately Specification uncertainty limit The specification uncertainty limit defines the acceptable degree of variation from factory results expressed as a percentage Variation inside the limit is re...

Page 114: ...th Analog Outputs Measurement Performance Figure 10 1 Meter verification procedure ProLink II Start Meter Verification Close Window ProLink Tools Meter Verification Structural Integrity Method PASS CAUTION ABORT No RERUN Yes Choose output setting ...

Page 115: ...l Select Scroll SENSOR VERFY OUTPUTS STOP MSMT YES x 2 UNSTABLE FLOW 1 Select PASS ABORT CAUTION Scroll Scroll RERUN YES Yes Scroll No Scroll Select Correct condition Correct condition Select Scroll Scroll SENSOR EXIT Scroll Choose output setting 1 Either Unstable Flow or Unstable Drive Gain may be displayed indicating that the standard deviation of the flow or drive gain is outside limits 2 Repre...

Page 116: ...Verification test With ProLink II see Figure 10 3 With the display see Figures 10 4 and 10 5 With the 375 Field Communicator see Figure 10 6 Note If you start a Smart Meter Verification test from ProLink II or the Communicator and the outputs are set to Last Measured Value or Fault the transmitter display shows the following message SENSOR VERFY x ...

Page 117: ...ProLink II Verify configuration parameters Tools Meter Verification Run Meter Verification Enter descriptive data optional Select output behavior Rerun test Test result chart Configuration Changed or Zero Changed View details optional Yes Next View Previous Results Next Report Test result Fail Pass Yes No Back Next Next Finish Start Meter Verification No Abort ...

Page 118: ... Measurement Performance Figure 10 4 Smart Meter Verification top level menu Display Scroll and Select simultaneously for 4 seconds ENTER METER VERFY Scroll RUN VERFY RESULTS READ SCHEDULE VERFY Select EXIT Scroll Scroll Scroll Scroll Select Select Select Select ...

Page 119: ... PASS VERFY ABORTED VERFY CAUTION VERFY Fail Abort RERUN YES Yes No Correct condition RUN VERFY CONTINUE MEASR FAULT LAST VALUE Select Scroll Scroll Scroll Select Scroll RESULTS VIEW YES Select Scroll Scroll Select Select Select Select Select SENSOR ABORT YES Select Scroll Abort Type Scroll Scroll Select To Runcount see Results Read Test result Pass EXIT Scroll EXIT Scroll To Enter Meter Verfy ...

Page 120: ...3 Shortcuts 6 Meter Verification 1 Run Meter Verification 2 View Test Results 3 Schedule Meter Verification Online 3 Service Tools 4 Maintenance 1 Routine Maintenance 3 Meter Verification 6 3 Select Output Behavior 1 Continue Measuring 2 Outputs Held at Last Value 3 Outputs Held at Fault 1 Meter verification in progress x complete Abort Result screen Abort OK ...

Page 121: ...s may be damaged Use your process knowledge to determine the possibilities for damage and the appropriate actions for each These actions might include removing the meter from service and physically inspecting the tubes At minimum you should perform a flow validation and a density calibration Abort A problem occurred with the meter verification test e g process instability Abort codes are listed an...

Page 122: ... a meter verification test from ProLink II ProLink II first checks for new test results on the transmitter and synchronizes the local database if required During this step ProLink II displays the following message Synchronizing x out of y Please wait Note If you request an action while synchronization is in process ProLink II displays a message asking whether or not you want to complete synchroniz...

Page 123: ... in the ProLink II database plotted against the specification uncertainty limit The inlet stiffness and the outlet stiffness are plotted separately This helps to distinguish between local and uniform changes to the sensor tubes This chart supports trend analysis which can be helpful in detecting meter problems before they become severe Initiated from ProLink II Initiated from the display or other ...

Page 124: ...t tool A test report is available only for tests that were initiated from ProLink II You can double click the chart to manipulate the presentation in a variety of ways change titles change fonts colors borders and gridlines etc and to export the data to additional formats including to printer You can export this chart to a CSV file for use in external applications Detailed test data with the displ...

Page 125: ...10 8 Meter verification test data Display RESULTS READ Select xx L STF RUNCOUNT x Select xx HOURS Select PASS Select xx R STF Select RESULTS MORE Select Scroll To Run Verfy Pass Select Scroll Result type Fail Abort xx HOURS Select CAUTION xx L STF xx R STF Select Select xx HOURS Abort Type To Runcount x 1 Select Select Select ...

Page 126: ...h Smart Meter Verification test the following data is stored on the transmitter Powered on hours at the time of the test Test result Stiffness of the left and right pickoffs shown as percentage variation from the factory value If the test aborted 0 is stored for these values Abort code if applicable The Communicator also provides a trend function that allows you to compare the results of the 20 te...

Page 127: ...eter Verification test automatically Define it as an event action using the dual setpoint event model Set up a one time automatic execution Set up a recurring execution 2 1 Run Counter 2 Running Hours 3 Test Result 4 Abort Code 5 LPO Stiffness 5 RPO Stiffness 7 Show Results Table 8 Show Results Plot 1 Run Meter Verification 2 View Test Results 3 Schedule Meter Verification Online 1 Overview 3 Shor...

Page 128: ...e next scheduled test or delete a schedule With ProLink II click Tools Meter Verification Schedule Meter Verification With the display see Figures 10 4 and 10 10 With the Communicator see Figure 10 11 Note the following If you are setting up a one time automatic execution specify the start time as a number of hours from the present time For example if the present time is 2 00 and you specify 3 5 h...

Page 129: ...rt Meter Verification scheduler Display SCHEDULE VERFY Select SAVE YES TURN OFF SCHED YES SET NEXT Select Select Schedule set Yes Schedule deleted Scroll HOURS LEFT Select Scroll xx HOURS SET RECUR No SCHED IS OFF xx HOURS Select Scroll No Yes Select xx HOURS Select SAVE YES Scroll No Yes Scroll Scroll EXIT Scroll Select Select Scroll ...

Page 130: ... 0 8 to 1 2 If the calculated meter factor exceeds these limits contact Micro Motion customer service To configure meter factors Using ProLink II see Figure C 2 Using the Communicator see Figure C 7 Using the display menus see Figure C 14 1 Next Run 2 Set Hrs Until Next Run 3 Set Recurring Hours 4 Turn Off Schedule 3 1 Run Meter Verification 2 View Test Results 3 Schedule Meter Verification Online...

Page 131: ...figuration to a file on the PC If the calibration fails restore the known values You can calibrate for density with ProLink II or the Communicator 10 5 1 Preparing for density calibration Before beginning density calibration review the requirements in this section Sensor requirements During density calibration the sensor must be completely filled with the calibration fluid and flow through the sen...

Page 132: ...4 fluid must meet the following requirements Minimum density of 0 6 g cm3 Minimum difference of 0 1 g cm3 between the density of the D4 fluid and the density of the D3 fluid The density of the D4 fluid must be greater than the density of the D3 fluid Minimum difference of 0 1 g cm3 between the density of the D4 fluid and the density of water The density of the D4 fluid may be either greater or les...

Page 133: ...ogress light turns green Calibration in Progress light turns red D1 calibration Close shutoff valve downstream from sensor Fill sensor with D1 fluid Fill sensor with D2 fluid Close Enter density of D2 fluid Calibration in Progress light turns green Calibration in Progress light turns red D2 calibration Close Done Do Cal Do Cal ProLink Menu Calibration Density cal Point 1 ProLink Menu Calibration D...

Page 134: ...on in Progress message D1 calibration Close shutoff valve downstream from sensor Fill sensor with D1 fluid Fill sensor with D2 fluid D2 calibration OK 1 Dens Pt 1 Perform Cal OK Home Enter density of D2 fluid Density Calibration Complete message Calibration in Progress message OK 2 Dens Pt 2 Perform Cal OK Home Done On Line Menu 3 Diag Service 3 Calibration 2 Density cal 3 Diag Service 3 Calibrati...

Page 135: ...ogress light turns green Calibration in Progress light turns red D3 calibration Close shutoff valve downstream from sensor Fill sensor with D3 fluid Close Enter density of D4 fluid Calibration in Progress light turns green Calibration in Progress light turns red D4 calibration Close Done Do Cal Do Cal Done ProLink Menu Calibration Density cal Point 3 Fill sensor with D4 fluid ProLink Menu Calibrat...

Page 136: ...on in Progress message D3 calibration Close shutoff valve downstream from sensor Fill sensor with D3 fluid Fill sensor with D4 fluid D4 calibration OK 3 Dens Pt 3 Perform Cal OK Home Enter density of D4 fluid Density Calibration Complete message Calibration in Progress message OK 4 Dens Pt 4 Perform Cal OK Home Done On Line Menu 3 Diag Service 3 Calibration 2 Density cal 3 Diag Service 3 Calibrati...

Page 137: ...erature calibration ProLink II Enter temperature of low temperature fluid Temperature Offset calibration Do Cal Wait until sensor achieves thermal equilibrium Fill sensor with low temperature fluid Calibration in Progress light turns green Calibration in Progress light turns red Close Enter temperature of high temperature fluid Temperature Slope calibration Do Cal Wait until sensor achieves therma...

Page 138: ...130 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 139: ...equirements See Chapter 3 for more information Note All Communicator key sequences in this section assume that you are starting from the Online menu See Chapter 4 for more information 11 2 Guide to troubleshooting topics Refer to Table 11 1 for a list of troubleshooting topics discussed in this chapter WARNING Using the service port clips to communicate with the transmitter in a hazardous area can...

Page 140: ...ncompatible For HART network communications perform the procedures in Section 11 14 4 For communication using a communication device check the wiring and the communication device See Chapter 3 for ProLink II and Pocket ProLink or Chapter 4 for the 375 Field Communicator Section 11 11 Transmitter status LED Section 11 12 Status alarms Section 11 13 Checking process variables Section 11 14 Diagnosin...

Page 141: ...lay if available on your transmitter Once you have identified the status alarm s associated with the fault condition refer to Section 11 12 Some fault conditions can be corrected by cycling power to the transmitter A power cycle can clear the following Loop test Zero failure Stopped internal totalizer 11 8 HART output problems HART output problems include inconsistent or unexpected behavior that d...

Page 142: ...ocess Change the LRV See Section 6 5 2 Fault condition if fault indicator is set to internal zero or downscale Check the fault indicator settings to verify whether or not the transmitter is in a fault condition See Section 6 5 5 If a fault condition is present see Section 11 7 Open in wiring Verify all connections Bad mA receiving device Check the mA receiving device or try another mA receiving de...

Page 143: ... required Refer to your transmitter installation manual for wiring and verify configuration see Section 6 3 Incorrect pulse width configuration Verify maximum pulse width setting See Section 6 6 3 Output not powered Check transmitter wiring See the transmitter installation manual Constant mA output Non zero HART address Set HART address to zero or enable the Loop Current Mode parameter See Section...

Page 144: ...you have finished testing Note Unlike actual mass flow and density values the simulated values are not temperature compensated Note Simulation does not change any diagnostic values Simulation mode is available via ProLink II ProLink Configuration Sensor Simulation or the Communicator Detailed Setup Set up Simulation Mode To set up simulation mode follow the steps below 1 Enable simulation mode Con...

Page 145: ...ode using the procedures described in Section 7 4 2 Identify the alarm see Section 11 12 3 Correct the condition 4 If desired acknowledge the alarm using the procedures described in Section 7 5 11 12 Status alarms Status alarm codes are reported on the LCD for transmitters that have displays and status alarms can be viewed with ProLink II or the Communicator A list of status alarms with the messag...

Page 146: ...ure Sensor Failure A005 Input Over Range The measured flow has exceeded the maximum flow rate of the sensor ΔT 200 μs If other alarms are present typically A003 A006 A008 A102 or A105 resolve those alarm conditions first If the A005 alarm persists continue with the suggestions here Verify process and check for slug flow See Section 11 17 Check the test points See Section 11 24 Check the sensor cir...

Page 147: ...ectromechanical noise then retry Sources of noise include Mechanical pumps Pipe stress at sensor Electrical interference Vibration effects from nearby machinery Cycle power to the flowmeter then retry If appropriate restore the factory zero to return the flowmeter to operation Zero Too Noisy A014 Transmitter Failed Many possible causes Cycle power to the flowmeter The transmitter might need servic...

Page 148: ...ess with outputs set to Fault or Last Measured Value Allow the procedure to complete If desired abort the procedure and restart with outputs set to Continue Measurement Meter Verification In Progress and Outputs Fixed A033 Tube Not Full No signal from LPO or RPO suggesting that sensor tubes are not vibrating Verify process Check for air in the flow tubes tubes not filled foreign material in tubes ...

Page 149: ...figure the alarm severity to Ignore see Section 8 9 1 Burst Mode Enabled A107 Power Reset Occurred The transmitter has been restarted No action required If desired reconfigure the alarm severity to Ignore see Section 8 9 1 Power Reset Occurred A110 Frequency Output Saturated The calculated frequency output is outside of the linear range See Section 11 19 Frequency Output Saturated A111 Frequency O...

Page 150: ...iety of different problems Table 11 5 lists several possible problems and suggested remedies A131 2 Meter Verification in Progress Meter verification in progress with outputs set to continue reporting process data Allow the procedure to complete Meter Verification in Progress A132 Simulation Mode Active Simulation mode is enabled Disable output simulation See Section 11 10 Simulation Mode Active 1...

Page 151: ... 0 5 Hz tube frequency Erratic non zero flow rate when flow is steady Slug flow See Section 11 17 Damping value too low Check configuration See Section 6 5 4 and Section 8 5 Plugged flow tube Check drive gain and tube frequency Purge the flow tubes Excessive or erratic drive gain See Section 11 24 3 Output wiring problem Verify wiring between transmitter and receiving device See the installation m...

Page 152: ...heck for corrosion erosion or tube damage See Section 11 18 Temperature reading significantly different from process temperature RTD failure Check for alarm conditions and follow troubleshooting procedure for indicated alarm Verify Use external temperature configuration and disable if appropriate See Section 9 3 Temperature reading slightly different from process temperature Sensor leaking heat In...

Page 153: ...mitter installation manual for power supply requirements 11 14 2 Checking grounding The sensor transmitter assembly must be grounded See your sensor installation manual for grounding requirements and instructions 11 14 3 Checking for RF interference If you are experiencing RF radio frequency interference on your frequency output or discrete output use one of the following solutions Eliminate the R...

Page 154: ...ontact the HART Communication Foundation or refer to the HART Application Guide available from the HART Communication Foundation on the Internet at www hartcomm org 11 15 Checking the communication device Ensure that your communication device is compatible with your transmitter Communicator The 375 Field Communicator is required and must contain the appropriate device description The device descri...

Page 155: ...al range Slug flow is typically caused by gas in a liquid process or liquid in a gas process See Section 8 8 for a discussion of slug flow functionality If slug flow occurs Check the process for cavitation flashing or leaks Change the sensor orientation Monitor density If desired enter new slug flow limits see Section 8 8 Raising the low slug flow limit or lowering the high slug flow limit will in...

Page 156: ... grams per minute not gallons per minute See Section 6 4 If the LRV or URV is set incorrectly flow will be reported accurately but interpreted incorrectly by the receiving device Ensure that the LRV and URV are set correctly for your process and your receiving device See Section 6 4 11 22 Checking the characterization A transmitter that is incorrectly characterized for its sensor might produce ina...

Page 157: ...egative or saturated refer to Section 11 24 3 If the value for the left or right pickoff does not equal the appropriate value from Table 11 6 based on the sensor flow tube frequency refer to Section 11 24 4 If the values for the left and right pickoffs equal the appropriate values from Table 11 6 based on the sensor flow tube frequency record your troubleshooting data and contact the Micro Motion ...

Page 158: ...Lateral tube shift due to hammer effect If this is a possibility contact Micro Motion See Section 11 3 Warped tubes caused by overpressurization If this is a possibility contact Micro Motion Incorrect sensor type configured Verify sensor type configuration then verify sensor characterization See Section 6 2 Open drive or left pickoff sensor coil Contact Micro Motion See Section 11 3 Drive board or...

Page 159: ...oes not interfere with existing measurement and control loops 2 Power down the transmitter 3 If the transmitter is in a hazardous environment wait five minutes 4 Check the sensor cable and sensor connection a Referring to Figure B 1 loosen the four captive transmitter housing cover screws and remove the transmitter housing cover b Loosen the two captive user interface screws c Gently lift the user...

Page 160: ...esistance values vary 40 per 100 C However confirming an open or shorted circuit is more important than any slight deviation from the resistance values shown here The LPO and RPO circuit readings should be the same or very close 10 The readings across pin pairs should be steady Actual resistance values depend on the sensor model and date of manufacture Contact Micro Motion for more detailed data I...

Page 161: ...s RTD and fixed resistor 44 3 46 4 Ω All other sensors RTD and LLC 0 1 Actual resistance values depend on the sensor model and date of manufacture Contact Micro Motion for more detailed data Table 11 9 Nominal resistance ranges for flowmeter circuits Circuit Pin pairs Nominal resistance range 1 Left pickoff Right pickoff Drive Drive Right pickoff Left pickoff LLC Composite RTD Fixed resistor 1 RTD...

Page 162: ...ntrol loops 2 Reach inside the transmitter housing and install the transmitter s sensor connection onto the feedthrough a Rotate the connector until it engages the pins b Push down until the connector shoulder is flush with the feedthrough notch c Replace the snap clip by sliding the clip tab over the connector shoulder see instruction label 3 Replace the transmitter in the transmitter housing and...

Page 163: ...ns the default values and ranges for the most frequently used transmitter settings Table A 1 Transmitter default values and ranges Type Setting Default Range Comments Flow Flow direction Forward Flow damping 0 64 sec 0 0 40 96 sec User entered value is corrected to nearest lower value in list of preset values For gas applications Micro Motion recommends a minimum value of 2 56 Mass flow units g s ...

Page 164: ...tered value is corrected to nearest lower value in list of preset values Temperature units Deg C Temperature calibration factor 1 00000T0 0000 Pressure Pressure units PSI Flow factor 0 00000 Density factor 0 00000 Cal pressure 0 00000 T Series sensor D3 0 00000 D4 0 00000 K3 0 00000 K4 0 00000 FTG 0 00000 FFQ 0 00000 DTG 0 00000 DFQ1 0 00000 DFQ2 0 00000 Special units Base mass unit g Base mass ti...

Page 165: ...g s Read only MinSpan 0 3 g s Read only Fault action Downscale AO fault level downscale 2 0 mA 1 0 3 6 mA AO fault level upscale 22 mA 21 0 24 0 mA Last measured value timeout 0 00 sec Frequency output Tertiary variable Mass flow Frequency factor 1 000 00 Hz 00091 10 000 00 Hz Rate factor 16 666 66992 g s Frequency pulse width 0 50 duty cycle 0 01 655 35 millisec Scaling method Freq Flow Frequency...

Page 166: ... Variable 4 Volume total Variable 5 Temperature Variable 6 Density Variable 7 Drive gain Variable 8 15 None Display totalizer start stop Disabled Display totalizer reset Disabled Display auto scroll Disabled Display offline menu Enabled Display offline password Disabled Display alarm menu Enabled Display acknowledge all alarms Enabled Offline password 1234 Auto scroll rate 10 sec Table A 1 Transmi...

Page 167: ... Model 2400S AN transmitter and its components Figure B 1 Model 2400S AN transmitter Exploded view B 3 Terminal diagrams Figure B 2 shows the transmitter s power supply terminals The power supply terminals are beneath the Warning flap The transmitter housing cover and the Warning flap screw must be removed to access the power supply terminals Figure B 3 shows the I O wiring terminals The transmitt...

Page 168: ... Transmitters with Analog Outputs Flowmeter Installation Types and Components Figure B 2 Power supply terminals Figure B 3 I O terminals L N Transmitter internal grounding screw Warning flap Warning flap screw Channel A Channel B ...

Page 169: ...line maintenance menu Version information see Figure C 12 Off line maintenance menu Configuration see Figures C 13 and C 14 Off line maintenance menu Simulation loop testing see Figure C 15 Off line maintenance menu Zero see Figure C 16 For information on the codes and abbreviations used on the display see Appendix D For flowmeter zero loop testing and mA output trim procedures see Chapter 5 For m...

Page 170: ...ure Compensation Installed options Data Logging 1 Load from Xmtr to File Save to Xmtr from File License Connect to Device Disconnect View Connection Meter Verification Options ProLink II Language Error Log On Tools Plug ins ProLink Configuration Process Variables Status Alarm Log Diagnostic Information Calibration Test Totalizer Control Core Processor Diagnostics 1 For information about using Data...

Page 171: ...ow factor 8Dens factor 8Cal pressure 8Pressure units 8External pressure Analog output 8Primary variable is 8Lower range value 8Upper range value 8AO cutoff 8AO added damp 8AO fault action 8AO fault level 8Last measured value timeout Frequency output 8Tertiary variable 8Scaling method 8Freq factor 8Rate factor 8Pulses per unit 8Units per pulse 8Freq pulse width 8Last measured value timeout 8Freq fa...

Page 172: ...ine password Display alarm menu Display ack all alarms Display back light on off Offline password Auto scroll rate Update period Backlight intensity System Display language Transmitter options Meter fingerprinting Cryogenic modulus compensation Meter verification Alarm Alarm Severity Variable mapping PV is SV is TV is QV is Discrete events Event name Event type Process variable Low setpoint High s...

Page 173: ...l 1 Can be used to change the QV assignment On Line Menu 3 Diag Service Test Status 1 View status 2 Self test Loop test 1 Fix analog out 1 2 Fix frequency out 3 Fix discrete out 1 Calibration 1 Auto zero 2 Density cal Perform diagnostic action 1 Reset alarm log 2 Acknowledge all alarms 3 Reset Power On time 4 Restore factory configuration 5 Write protect IrDA port 6 Release IrDA port for writing 7...

Page 174: ...alues 1 1 PV URV 2 PV LRV 2 3 1 Freq scaling 1 1 FO scale method Freq flow Pulses Unit Units Pulse 2 FO scaling TV freq factor 2 TV rate factor 2 TV pulses unit 3 TV units pulse 4 4 1 Can also be configured from Detailed Setup menu 2 Displayed only if FO scale method is set to Freq flow 3 Displayed only if FO scale method is set to Pulses unit 4 Displayed only if FO scale method is set to Units pu...

Page 175: ...ssure 2 Flow factor 3 Dens factor 4 Flowcal pressure 5 Static pressure 1 Mass factor 2 Vol factor 3 Dens factor 1 Poll control 2 External device tag 1 3 Polled var 1 4 External device tag 2 5 Polled var 2 1 Enable ext temp 2 Static temperature 2 4 3 6 7 8 9 Config fld dev vars 1 Flow 2 Density 3 Temperature 4 Pressure 1 Mass flow unit 2 Mass flow cutoff 3 Spcl mass units 4 Vol flow unit 5 Vol flow...

Page 176: ...1 4 4 5 Max pulse width 5 5 6 FO polarity 5 6 7 FO fault indicator 6 7 8 FO fault value 5 2 DO 1 is 3 DO 1 fault indication 4 DO 1 polarity 5 Flow switch setpoint 6 Flow switch variable 7 DI 1 polarity 5 1 Modbus address 2 Modbus mode 3 Read Modbus data value 4 Write Modbus data value 1 Poll addr 2 Num preambles 3 Burst mode 4 Burst option 5 Burst var 1 6 Burst var 2 7 Burst var 3 8 Burst var 4 2 ...

Page 177: ...mode 1 Enable disable 2 Simulate mass flow 3 Simulate temperature 4 Simulate density 5 Mass flow simulation mode read only 6 Mass flow fixed value read only 7 Mass flow minimum amplitude read only 8 Mass flow maximum amplitude read only 9 Mass flow period of waveform read only Temperature simulation mode read only Temperature fixed value read only Temperature minimum amplitude read only Temperatur...

Page 178: ...izers from the display See Section 8 10 3 2 The transmitter must be configured to allow starting and stopping totalizers from the display See Section 8 10 3 3 The Event Setpoint screens can be used to define or change the high setpoint Setpoint A for Event 1 or Event 2 These screens are displayed only if the event is defined on mass total or volume total Otherwise the Scroll optical switch takes t...

Page 179: ...enu Maintenance Version information Scroll and Select simultaneously for 4 seconds VER Yes Version info Scroll Select Yes ETO info 1 Scroll Yes CUSTODY XFER 1 Scroll Yes SENSOR VERFY 1 Scroll Scroll EXIT OFF LINE MAINT Select Scroll 1 The option is displayed only if the corresponding CEQ or application is installed on the transmitter ...

Page 180: ...Scroll POWER CONFIG FL SW 3 SETPOINT FL SW 3 SOURCE FL SW 3 Scroll Scroll Scroll RATE Scroll POLAR Scroll POWER Scroll EXIT Scroll SET DI 2 POLAR POWER Select Scroll Scroll ACT EXIT Scroll Scroll START ZERO RESET MASS RESET VOL 4 RESET ALL START STOP EXIT Scroll Scroll Scroll Scroll Scroll Select Select Scroll Scroll EXIT 1 Either Vol or GSV is displayed depending on Volume Flow Type You must use ...

Page 181: ... Scroll Scroll Scroll DISPLAY ALARM EXIT Scroll DISPLAY ACK Scroll AUTO SCRLL 2 Scroll OFFLINE PASSW 3 Scroll DISPLAY RATE DISPLAY BKLT DISPLAY LANG WRITE Scroll Scroll Scroll Scroll IrDA ASCII MBUS Scroll ADDR MBUS Scroll Scroll Select EXIT COMM Scroll 1 If you disable access to the offline menu the offline menu will disappear as soon as you exit To re enable access you must use ProLink II or the...

Page 182: ...ET 20 MA Select 2 Yes Select 2 SET 4 MA Yes Select 2 SET 10 KHZ SET 1 KHZ Select SET DO OFF SET DO ON Select EXIT DI ON OFF Scroll Select Scroll Select 3 Select Scroll Scroll Scroll Scroll Select 3 Select 3 Yes Select 2 EXIT Scroll Select 3 Yes Select 2 Scroll Select 3 Yes Select 2 EXIT Scroll Select 3 Yes Select 2 Scroll Select 3 OFF LINE MAINT Select Scroll SIM 1 This screen appears only if Chan...

Page 183: ...INT Scroll and Select simultaneously for 4 seconds Scroll Select Select CAL ZERO Troubleshoot ZERO YES CAL PASS CAL FAIL RESTORE ZERO RESTORE ZERO YES Current zero display Factory zero display Select Select Yes No EXIT Scroll Select Scroll Scroll Scroll Yes Select No Scroll ZERO Select Scroll RESTORE ZERO Scroll Select RESTORE EXIT Select Scroll Scroll ...

Page 184: ... VALUE FAULT STOP MSMT YES Scroll Select Select x 2 UNSTABLE FLOW 1 Yes Select PASS ABORT CAUTION Scroll Scroll RERUN YES Yes Select Scroll ABORT YES No Scroll Select No Scroll Yes Select SENSOR EXIT Select Scroll Scroll Scroll No 1 Either Unstable Flow or Unstable Drive Gain may be displayed indicating that the standard deviation of the flow or drive gain is outside limits Check the process and r...

Page 185: ... STOP EXIT Scroll Select Select DI EVENT 1 EVENT 2 EVENT 3 EVENT 4 EVENT 5 Scroll Select Action assigned 2 Scroll Select Scroll Select Scroll Select Scroll Select Scroll Select Scroll Select Scroll Scroll Select Scroll Select Scroll Select Select 1 This menu is entered from the DI Configuration menu see Figure C 13 2 More than one action can be assigned to the discrete input or to a discrete event...

Page 186: ...EE ALARM Scroll and Select simultaneously for 4 seconds ACK ALL 1 Yes EXIT Select No Alarm code Scroll ACK Yes Select No Active unacknowledged alarms No Yes Select NO ALARM EXIT Scroll Scroll Select Scroll Scroll Select 1 This screen is displayed only if the ACK ALL function is enabled see Section 8 10 3 and there are unacknowledged alarms ...

Page 187: ...are used to identify measurement units For the codes that are used to identify measurement units see Section 6 4 Table D 1 Display codes used for display variables Code or abbreviation Definition Comment or reference AVE_D Average density AVE_T Average temperature BRD T Board temperature CONC Concentration DGAIN Drive gain EXT P External pressure EXT T External temperature GSV F Gas standard volum...

Page 188: ...ure corrected volume Petroleum measurement application only TUBEF Raw tube frequency WTAVE Weighted average Table D 2 Display codes used in off line menu Code or abbreviation Definition Comment or reference ACK Display Ack All menu ACK ALARM Acknowledge alarm ACK ALL Acknowledge all ACT Action Action assigned to the discrete input or to a discrete event AO Analog output ADDR Address BKLT B LIGHT D...

Page 189: ...RN Internal IO Inputs outputs IRDA Infrared LANG Display language M_ASC Modbus ASCII M_RTU Modbus RTU MAO mA output MASS Mass flow MBUS Modbus MFLOW Mass flow MSMT Measurement MTR F Meter factor OFF LINE MAINT Off line maintenance menu OFFLN Display off line menu POLAR Polarity PRESS Pressure r Revision SENSR Sensor SIM Simulation SPECL Special SrC Source Variable assignment for outputs TEMPR Temp...

Page 190: ...182 Micro Motion Model 2400S Transmitters with Analog Outputs ...

Page 191: ...cterization parameters 36 flow calibration parameters 37 how to characterize 37 troubleshooting 148 when to characterize 36 Communication device troubleshooting 146 Communication tools 2 Communicator alarm log 64 connecting to transmitter 20 conventions 21 device description 19 device description version 2 menu flowcharts 165 requirements 146 resetting inventories 67 totalizers 67 safety messages ...

Page 192: ...riod 85 volume flow measurement unit 40 Configuration files saving 13 upload and download 13 Configuration tools 2 Connecting to the transmitter using the Communicator 20 with ProLink II or Pocket ProLink 14 Conversion factor 71 Customer service 4 132 Cutoffs 73 D Damping 74 See also Added damping Default values 155 Density cutoff 73 factor 96 measurement unit configuration 42 list 42 Density cali...

Page 193: ... indicator 52 maximum pulse width 50 polarity 51 scale 49 troubleshooting 145 voltage levels 48 G Grounding troubleshooting 145 H HART address 89 148 HART burst mode See Burst mode 91 HART clips connecting from ProLink II or Pocket ProLink 16 connecting with the Communicator 20 HART communication loop troubleshooting 146 HART multidrop network connecting from ProLink II or Pocket ProLink 16 connec...

Page 194: ...olarity discrete input configuration 56 discrete output configuration 53 frequency output configuration 51 Polling 99 for pressure 99 for temperature 99 Polling address See HART address 89 Power supply terminals 160 troubleshooting 145 Power up 24 Pre configuration worksheet 3 Pressure compensation 95 configuration 96 pressure correction factors 96 correction factors 96 effect 96 measurement unit ...

Page 195: ...it 73 mass flow unit 72 Status alarms 137 handling 62 See also Alarm log Alarm severity severity 82 Status LED 61 137 viewing status 137 Status viewing 61 SV See Secondary variable T Temperature compensation 97 measurement unit configuration 43 list 43 Temperature calibration procedure 129 Terminals configuration 38 I O 160 power supply 160 Tertiary variable 49 92 Test points 149 Totalizers defini...

Page 196: ... not operate 132 wiring problems 144 zero failure 133 TV See Tertiary variable U Update period configuration 85 URV See also Range User interface optional display 5 removing cover 7 See also Display V Variable assignment primary variable 45 92 quaternary variable 92 secondary variable 45 92 tertiary variable 49 92 Viewing inventory values 64 process variables 60 with the display 8 status 61 totali...

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Page 198: ...on Process Management Neonstraat 1 6718 WK Ede The Netherlands T 31 0 318 495 555 F 31 0 318 495 556 Micro Motion United Kingdom Emerson Process Management Limited Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU U K T 0870 248 1978 F 0800 966 181 Micro Motion Japan Emerson Process Management Shinagawa NF Bldg 5F 1 2 5 Higashi Shinagawa Shinagawa ku Tokyo 140 0002 Japan T 81 3 5769 6803 ...

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