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IC200CX EVO

user manual

32

9.2 Units with a dedicated heat exchanger for domestic hot water (DWS)

The unit in this set­up has two heat exchangers: a system side one, for air conditioning and heating, 

and one dedicated exclusively to domestic water production.

On the system side heat exchanger, the unit can produce hot water or cold water to meet the heating 

and cooling requirements according to the seasons.

On the heat exchanger dedicated to domestic hot water, the unit produces high temperature water 

to be sent to a storage tank outside the machine. This tank has been selected and sized according to 

the requirements of the system.

Depending on the season, the unit works with different modes: the change through the various 

operating modes (within the season) is carried out automatically through the reading of the 

temperature probes and the set points. Switching times and logics have been designed to ensure the 

maximum efficiency and reliability of the system.

This configuration must be associated with a suitably sized boiler in which to store high temperature 

water. The boiler must have a well for insertion of the domestic hot water probe, placed at the top, 

through which the controller of the unit monitors the need to produce domestic hot water.

The priority is always for domestic hot water production. The heat pump normally operates on the 

system to meet the comfort requirements of the system, but when the temperature of the water 

inside the tank falls below a set threshold  (set point 

SetS

, chap. 6), the control manages domestic hot 

water production:

•     if the unit is operating as heat pump for heating, the 3­way valve will be switched and the set 
      point changed;

•     but if the unit is producing chilled water for air conditioning, the control switches the unit to 
      heat pump mode, gives it the set point for domestic hot water and diverts the 3­way valve to 
      the appropriate position.

Once the temperature inside the domestic hot water tank has reached the set value, the unit 

automatically returns to producing water for the heating and air conditioning system.

Summary of Contents for IC200CX EVO

Page 1: ...IC200CX EVO user manual ...

Page 2: ......

Page 3: ... 27 8 8 Visualisation of condenser fans 28 8 9 Visualisation of proportional outputs inverter 28 8 10 Visualisation of defrost timings 28 8 11 Visualisation of auxiliary inputs probes 28 8 12 Visualisation of remote keyboard probes 29 8 13 Visulisation of the electronic thermostatic drive values 29 8 14 Disable enable a single pumps 30 9 Domestic hot water production 31 9 1 Units with a single use...

Page 4: ... by inverter Compressor rotation control also from n starts hour Alarm history alarm type date time unit status Function of capacity control of the unit in critical operating conditions Forced defrost in critical conditions Combined temperature pressure defrost Domestic hot water production Dynamic set point Time bands management Second set point by time bands or digital input Analog outputs for c...

Page 5: ...is indicated by icons load status compressors fans pumps temperature unit of measure clock pressure unit of measure working mode icons active functions alarms and flow switch 2 2 2 Display and icons ON when a temperature or pressure is visualized Real time clock ON when the bottom display show the RTC ON during the programming with time based parameter value In function menu indicates the defrost d...

Page 6: ...he keyboard commands i e it is not possible to start the unit from the keyboard or from remote supervision via serial port until the remote power on contact is enabled contact closed on the terminal board The remote off unit status is indicated on the display by the label OFF with a flashing LED Once the unit has been started also from the keyboard the upper line of the display shows the regulation ...

Page 7: ...y set point SetS Push once again In chiller or heat pump if the Energy saving or the Dynamic setpoint are enabled it shows the real setpoint Setr Push for 3 seconds Set point modification During the programming push once To enter parameter modification or confirm a value Push when an alarm is showed To reset the alarm Push once with probe label showed on the bottom display press up or down starting f...

Page 8: ...N or turn OFF the unit in chiller mode Push once To enter the function Menu Push for 3 seconds To set the clock Pushing once during the programming To exit from a group of parameter 2 5 Key combinations Push for 3 seconds together Enter in the parameters programming Push once together Exit the parameter programming 2 6 Remote terminal The display visualization and the button functions are the same...

Page 9: ... wiring diagram and jumper them terminals 1 2 Warning the ON OFF input is in no case intended as an thermoregulation input i e it should not be connected to external control units or thermostats used for temperature control For this use it is advisable to act on the Energy saving contact see below The typical use of the ON OFF contact is to turn the unit on and off in predefined periods by means of ...

Page 10: ...les through the display and manage the alarm situations by displaying and signaling them see below 3 3 ON OFF by remote supervision Switching ON OFF as well as complete management of the unit change of mode reading of temperatures states alarms etc is possible via Modbus protocol on RS485 serial or via XWeb remote supervision system Please refer to the dedicated manuals for details When the unit i...

Page 11: ...ntend to use the function change mode via digital input identify the relevant terminals in the wiring diagram terminals 1 8 and connect them to an external selector Warning during the changeover phase make sure to stay within the operating limits of the unit For example changing the heat pump mode to the chiller mode could cause to enter in the unit previously heated water above the limits allowed...

Page 12: ...mode to chiller mode only by switching off the unit If the unit is in heat pump mode press the button to place it in Stand by Then press to switch it on again in chiller mode Vice versa if the unit is in chiller mode press to place it in Stand by and then press to turn it back on in heat pump mode ...

Page 13: ...es are displayed Each selected probe can be identified by the corresponding label displayed on the display EIn temperature of the water entering in the main heat exchanger EOut temperature of the water leaving in the main heat exchanger Et external air temperature San1 sanitary water temperature ...

Page 14: ...ration pressure circuit 1 LP2 evaporation pressure circuit 2 Note press the button to change the visualisation of the condensation pressure value between the two circuits Note further values discharge temperature thermostatic valve electronic driver values proportional outputs of the condensation fans and of the inverter etc are available in the various sections accessible via the button For detai...

Page 15: ...itioned by the installer in the storage tank Its value can be displayed by selecting the SAn1 label using the arrow keys see previous chapter 6 1 Set point visualisation Press and release the button the leds of the circuits are off and the set value is displayed When the unit is in standby pressing once the lower display will show SetC set chiller Pressing the key again SetH heat pump set will be s...

Page 16: ... set point value To confirm the new set point press or wait for the time out to exit programming 3 seconds When the unit is operating when the button is pressed for the first time the lower display shows SEtC set chiller or SEtH set heat pump depending on the unit mode and the upper display shows the set value Pressing again with the energy saving or with the dynamic set point activated par 6 3 the ...

Page 17: ...led on the machine The summer set point and the winter set point can be compensated separately whereas it is not possible to compensate the domestic hot water set point For the settings of the dynamic set point parameters Sd01 to Sd06 must be changed and these can be accessed at user level password 1 according to the settings indicated in the following sections Please see the relevant section for ...

Page 18: ...re will be a decrease The proportion of increase decrease according to the outside air temperature value is controlled by a compensation start set point parameter Sd04 and by the relevant differential parameter Sd06 that can assume positive or negative values The compensated value of the set point cannot exceed the limits of the working set point in heat pump mode it can therefore assume a value no...

Page 19: ... alarm n 2 OFF OFF OFF OFF OFF ALSF Phase sequence alarm OFF OFF OFF OFF OFF OFF OFF AP1 AP6 Probe failure 7 OFF 1 7 7 7 7 OFF 2 APE1 APE8 I O expansion probe failure 7 7 7 7 7 7 7 APr1 APr2 Remote keyboard probe failure 7 7 7 7 7 7 7 APU1 APU4 IEV Electronic expansion valve probe failure 8 8 8 8 8 8 8 ALARMS 7 The unit anomalies are visualized in the lower line of the display through alarm codes ...

Page 20: ...7 7 1 if probe configured as anti freeze boiler control and Ar10 0 2 if probe configured to control the auxiliary output 3 if the alarm is manual reset 4 compressors off if only 1 water pump configured or if 2 water pumps and both in alarm 5 boiler heaters off if only 1 water pump configured or if 2 water pumps and both in alarm in this case boiler heaters are used only for anti freeze 6 if enabled the ...

Page 21: ...rcuit n OFF OFF after 60 sec b n hP High condensing temperature from NTC of the circuit n OFF OFF after 60 sec b n LP Low pressure switch circuit n OFF OFF b n LP Low condensing pressure evaporating with low pressure transducer with transducer of the circuit n OFF OFF b n lP Low condensing temperature NTC circuit n OFF OFF b n PH Pump down alarm in stop regulation of the circuit n OFF OFF b n PL A...

Page 22: ...Mn Compressor n maintenance C n oP Compressor n oil pressure switch Oil level switch OFF C n Pd Compressor n oil differential OFF C n tr Compressor n overload OFF 7 3 Compressor alarms type C Compressor alarms can shut down the compressor involved e g C1dt high discharge temperature compressor 1 TABLE OF SHUT DOWN OF OUTPUTS FOR COMPRESSOR ALARM TYPE C n identifies the compressor 1 or 2 ...

Page 23: ...lock failure ASAn Sanitary water pump maintenance b n Cu Unloading caused by condenser high temp press circuitcircuito n b n Eu Unloading from evaporator low temp press of the circuitcircuito n noL Communication problem with Ichill and remote keyboard 7 4 Warnings The warnings do not indicate anomalies that cause the unit to stop they are mostly informative messages regarding the maintenance perio...

Page 24: ...the percentage of the proportional outputs Pout View time counting to next defrost cycle under heat pump mode dF Read the probe temperatures enabled to control the auxiliary output uS Read probe temperature of the remote panels VICX 620 trEM Read temperature pressure set point of the electronic expansion valve 1 Et1 Read temperature pressure set point of the electronic expansion valve 2 Et2 Enable...

Page 25: ...the n label followed by the progressive number from 00 to 99 while in the lower line the alarm code is displayed 8 2 Alarm log list Press the key to access the data stored in the alarm history the first screen shows the alarm time and the operating mode of the unit Pressing the date year day month of the alarm will be displayed Press to return to the alarm log ...

Page 26: ...dS or C2dS labels flashing on the lower display Enter the menu and press the key for 3 seconds corresponding to the label Cr1E or Cr2E circuit 1 circuit 2 Use the arrow keys to select the diS disabled circuit operation or En enabled circuit operation label and press the key to confirm the function and move to the next circuit only the loads relative to the circuit are disabled 3 seconds Enter the me...

Page 27: ...probes that control the compressor discharge temperature discharge temperature compressor n 1 CO1t discharge temperature compressor n 2 CO2t Note the starts up are shown in the upper display with a resolution of 10 the value 2 indicates that the starts up are 20 Through the Hour menu it is possible to view the operating hours of the controlled loads compressors operating hours CO1H CO2H main pump ...

Page 28: ...wiring diagram proportional outputs 1 4 Pou1 Pou4 Through the dF menu it is possible to view the time delay to next defrost delay time to next defrost of the circuit n 1 dF1 delay time to next defrost of the circuit n 2 dF2 Using the uS menu it is possible to display the temperature pressure value of the probes that control the auxiliary outputs The function associated with the auxiliary outputs d...

Page 29: ...ble to visualize the value of the probes connected to the electronic thermostatic valve driver as well as other driver info thermostatic drive 1 2 informations EtC1 EtC2 8 12 Visualisation of remote keyboard probes 8 13 Visulisation of the electronic thermostatic drive values The data that can be viewed are Current superheat set point SEt Current superheat value SH Thermostatic valve opening perce...

Page 30: ...o disable the operation of a single pump to allow maintenance of the same or isolate it in case of malfunction main pump PE1E sanitariy water pump PSAE 8 14 Disable enable a single pumps Suction temperature tASP Evaporation pressure PEuA Evaporation temperature tEuA ...

Page 31: ...er through the domestic hot water probe and to manage the 3 way valve outside the unit The priority is always for domestic hot water production Heat pump operation the valve diverts the supply water to the system The operating set is SetH SetC if in chiller mode Domestic hot water operation the valve diverts the supply water towards the storage tank The operating set is always SetS The production ...

Page 32: ...cy and reliability of the system This configuration must be associated with a suitably sized boiler in which to store high temperature water The boiler must have a well for insertion of the domestic hot water probe placed at the top through which the controller of the unit monitors the need to produce domestic hot water The priority is always for domestic hot water production The heat pump normally...

Page 33: ...et of the value of parameter ES32 is applied to the DHW set point parameter ES32 can assume positive or negative values it can therefore assume a value no lower than FS05 and no higher than FS06 the connection disconnection differential of the compressors assumes the value ES33 When the digital input for domestic hot water production only is active the lower display shows the label OSA Only SAnitar...

Page 34: ... set on parameter FS19 active from when the domestic hot water temperature reaches the anti legionella set point and can last for a maximum time of FS29 minutes the maximum operating time has priority over the minimum operating time if the maximum time expires before the minimum time the function will be exited When the anti legionella cycle starts all the heaters will be switched on to bring the ...

Page 35: ...ontrol unit parameters not used CO Compressor pump parameters US Auxiliary output parameters FA Fan parameters Ar Anti freeze heater parameters Df Defrost parameters FS Domestic hot water management parameters AL Alarm parameters There are 3 parameter programming editing levels 1 Pr1 user level common parameters 2 Pr2 customer support level unit settings reserved for Service 3 Pr3 manufacturer lev...

Page 36: ...labels see the beginning of the chapter Use the arrow keys to switch between menu groups and the key to access WARNING With the unit running in chiller mode or heat pump mode the values of the parameters contained in the CF family cannot be changed During a defrost cycle the values of the parameters contained in the dF family cannot be changed dF In order to change the parameters exit programming ...

Page 37: ... level 3 seconds Press and hold the key for another 3 seconds the label Pr3 will appear on the lower display Pr3 level 3 seconds 3 seconds 10 4 How to change the value of a parameter Enter the parameter programming as described in the previous paragraphs use the arrow keys to select the desired parameter group eg St thermoregulation parameters Confirm with The first parameter of the selected group w...

Page 38: ...required parameter using the arrow keys Confirm pressing The parameter value will start to flash and can be changed with the keys and Press again to confirm the new value To return to the main screen press and hold the keys and for 3 seconds ...

Page 39: ...y the total number of steps The activation of the compressors respects the safety timing of the same minimum ON time minimum OFF time minimum time between two starts of the same compressor minimum time between the switching ON of two compressors etc Compressor regulator diagram in cooling mode St01 Set point also accessible by key SetC St07 Cooling proportional band Compressor regulator diagram in...

Page 40: ...n modo proporzionale rispetto al set point ACS When the domestic hot water temperature decreases the compressors are switched on proportionally to the DHW set point At the moment in which there is demand for domestic hot water production an FS09 minute counter is active which determines the maximum time for reaching the domestic hot water setpoint after this time all the compressors are inserted i...

Page 41: ...asure the control temperature or to prevent pump shutdown due to prolonged inactivity To activate the function set parameter CO16 2 pump operation when requested by the compressor When the unit is on on reaching the set point the controller will switch off the water pump and start it again at regular intervals for a sufficient time to measure its actual temperature If the controller verifies that the ...

Page 42: ...onday tuE Tuesday UEd Wednesday tHu Thursday Fri Friday SAt Saturday dAy day of the month 0 31 MntH month 1 12 yEAr year 00 99 Time bands With the controller internal clock the second set point can be activated through time band instead of activation from digital input It is also possible to set automatic switching on off from time band During activation of the double set point the unit works at th...

Page 43: ... activated for Thursday ES11 Time bands activated for Friday ES12 Time bands activated for Saturday ES13 Time bands activated for Sunday Parameters ES07 ES13 are made up of a pair of values that have the following meaning The first value X represents enabling with time bands for double set point The second value Y represents enabling with time bands for automatic switching on off from clock X Y Ener...

Page 44: ...ic hot water 00 00 24 00 ES21 Start of time band 2 for domestic hot water 00 00 24 00 ES22 End of time band 2 for domestic hot water 00 00 24 00 ES23 Start of time band 3 for domestic hot water 00 00 24 00 ES24 End of time band 3 for domestic hot water 00 00 24 00 Parameters ES25 ES31 define activation of the time bands in the individual days of the week ES25 Time bands activated for Monday ES26 Ti...

Page 45: ...00 a m to 8 30 and from 18 00 to 23 00 Saturday and Sunday the unit is active from 7 00 to 23 00 At first step 3 hours bands used need to be define throught parameters ES01 ES06 from menu ES Firts hour band definition 6 00 8 30 Second hour band definition 18 00 23 00 Third hour band definition 07 00 23 00 ...

Page 46: ...rameters ES07 ES13 Note out of the time bands it is possible choose to switch off the unit label Stby on display or set the Energy Saving mode refer par 6 3 Time bands assignment to the single week day ON OFF mode from Monday to Friday bands 1 and 2 are active Saturday and Sunday only third band is active ...

Page 47: ...IC200CX EVO user manual 47 Time bands assignment to the single week day Energy Saving mode from Monday to Friday bands 1 and 2 are active Saturday and Sunday only third band is active ...

Page 48: ...ow the outside set point value Ar12 counting of the delay time Ar14 begins If during counting of time Ar14 the outside air temperature rises above the value set in parameter Ar12 differential Ar13 the function is cancelled and time Ar14 is reloaded Diagram of consent to activation of the auxiliary source and the compressors based on the outside air temperature If after time Ar14 the outside air tem...

Page 49: ...ed and time Ar14 is reloaded Diagram of consent to activation of the auxiliary source based on the outside air temperature If after time Ar14 the outside air temperature remains below set point Ar12 and the water temperature measured by the evaporator thermoregulation probe is lower than set point value Ar17 the heat source is enabled and the compressor and condensation fan are switched off and hea...

Page 50: ...te and time Available if the unit is provided by internal clock Main probes The displayed values change according to the model they can however be configured using the parameters dP06 dP09 dP06 dP09 Compressor s blinking during the start up delay Economy function active Water pump Unloading function power limitation Condenser fan N indicate that condenser fan limitation speed is active Economy or O...

Page 51: ...e menu STD BY key active when the machine is in cooling or heating mode Allows to read the main information of the circuits compressor status water pump status pressure probe value Meaning of the keys Press and hold the button for 3 seconds to switch on the unit in cooling mode 3 seconds Press and hold the button for 3 seconds to switch on the unit in heating mode 3 seconds Press and hold the butt...

Page 52: ...t is also possible to read the status of the Energy saving the status of the Dynamic set point and the real value of the set point if the Energy saving or Dinamic set point are active To modify the set point Cooling Heating or Domestic hot water use the keys to select the value of the set point press use the keys to modify the value press to confirm the operation 12 4 Alarm visualisation Press key ...

Page 53: ... the value of the pressure probes of each circuit Pressing the key allows you to view the unit s main operating values in semi graphical mode Use the keys to move between the masks 12 5 Circuit informations Compressor OFF Compressor ON Condensation fan OFF Condensation fan ON speed modulation Water pump OFF Water pump ON The status of the loads is displayed as follows ...

Page 54: ...key it is possible to access the service menu where it is possible to modify the parameters perform maintenance operations and view details relating to the unit use keys for move between icons press to change page press to select service functions press for exit Info screens examples ...

Page 55: ...reset them Water pump maintenance it is possible to read reset the working hours Circuit maintenance Visualization and reset of the alarms Visualization and reset of the alarm log Defrost status Valves and heaters status I O status Not used Auxiliary output status Domestic hot water status Not used Upload and download parameter map with Hot Key Keyboard configuration The meaning of the service ico...

Page 56: ...ing Pr2 or Pr3 key press use to enter password confirm pressing the display shows Password OK otherwise repeat the procedure press key to visualize the parameters pressing or it is possible to select the group of parameters to modify then press use the keys to select the parameter to modify press modify the value with keys press to confirm use to scroll the parameters ...

Page 57: ...board and display the time bands linked to the Energy Saving and automatic shutdown functions Compressor maintenance In the menu it is possible to visualize and reset the compressor working hours and the number of activations It is also possible to disable the compressor for maintenance Water pump maintenance In the menu it is possible to visualize and reset the water pumps working hours ...

Page 58: ... view and reset the alarms in progress Refer to section 12 4 for the details Alarm log Pressing or it is possible to read the last 99 alarms If the unit is equipped with a clock the date and time of the alarm are also displayed Defrost status For each circuit it is possible to read the status of the defrost the condenser pressure the suction pressure the defrost start temperature pressure and the ...

Page 59: ...antifreeze electrical heaters I O status In these screens you can view the status of all probes as well as digital I Os The I Os of the expansion if installed are also listed Auxiliary outputs The auxiliary outputs of the control are used for regulation functions the modification of the control parameters is reserved to the manufacturer ...

Page 60: ...ion Parameters programming with the Hot Key With the Hot Key it is possible to copy or write a parameter map to the unit Use is reserved for Service personnel Keyboard configuration Through the control panel it is possible to set the display contrast the backlight activation time the system language as well as view information about the software versions ...

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Page 62: ...de legale Via dell Industria 24 35028 PIOVE di SACCO Padova Italy Sede operativa Via G Puccini 9 30010 CANTARANA di CONA Venezia Italy Tel 39 0426 302051 Fax 39 0426 840000 info enerblue it www enerblue it DT00184Rev03 ...

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