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CAM216/16 IOM

Doc. Number: ECM-402-0116

January 2016, Rev. 1

81

Section 14: Troubleshooting

Troubleshooting

14.2

Control Issues

Table 45.

Known Control Issues

Issue

Description

Troubleshooting

Can read status but
cannot control.

Incorrect control mode configuration or
control knob is in off mode.

Make sure control knob is set to
Remote mode.

Verify if the device is properly
configured for “Analog” when
trying to control from AI 4-20mA
or “Network” when attempting to
send commands from host.

Analog control is not
properly functioning.

When device is configured for analog
control the 4-20mA signal does not allow
full stroke control.

Calibrate the AI on the device;
refer to the electric actuator
manual for details.

Sending commands
does not move the
valve.

When sending Open, Stop, Close
command or Setpoint (0-100%) the valve
doesn’t respond.

Ensure that the actuator is
properly configured for HART
Block mode or HART Modulation
(Setpoint) mode.

Valve does not move,
yellow light flashing on
LDM screen.

Incorrect control mode configuration or
control knob is in off mode.

Make sure control knob is set to
Remote mode.

Verify if the device is properly
configured for “Analog” when
trying to control from AI 4-20mA
or “Network” when attempting to
send commands from host.

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Summary of Contents for HART CAM16

Page 1: ...CAM216 16 HART Instruction and Operation Manual Release Jan 2016 Rev 1 Doc Number ECM 402 0116 CAM216 16 HART Instruction and Operation Manual D R A F T ...

Page 2: ......

Page 3: ...lation of CAM216 3 1 Installation of HART CAM216 in TEC2000 Unit 21 Section 4 HART Quick Setup and Actuator Options 4 1 M2CP 320B Quick Setup Instructions 25 4 2 HQ DCM33 Quick Setup Instructions 26 4 3 MPA Quick Setup Instructions 26 4 4 TEC2000 TEC2 and Model 500 Quick Setup Instructions 27 Section 5 Detailed Setup and Options 5 1 Restarting the Actuator 29 5 2 Write Lock 29 5 3 Simulate 29 5 4 ...

Page 4: ...on TEC2000 TEC2 and Model 500 64 11 2 Component Installation on M2CP 67 11 3 Component Installation on MPA 69 11 4 Component Installation on EHO 70 11 5 Component Installation on HQ 71 Section 12 THUM Programming and Wireless Setup 12 1 Set Up Gateway Internet Access for AMS Session 73 12 2 Set Up a Computer Using a HART Modem 73 12 3 THUM Programming Join to Gateway Network Using a PC 73 12 4 Run...

Page 5: ...uary 2016 Rev 1 Table of Contents Table of Contents continued Appendix A List of Certificates and Drawings A 1 Certificate of Registration HCF Verified 84 A 2 Wiring Diagram for Controlinc320B with Analog CAM16 HART 85 A 3 Wiring Diagram for TEC2 3PH CAM216 HART 86 ...

Page 6: ... and methods Display and control using these parameters depend on the SCADA or DCS host software being used Refer to the host software documentation for information on executing methods and accessing parameters 1 1 HART CAM16 216 Specifications Table 1 Card and Device Type Product Name Expanded Device Type Applicable Devices CAM16 0xE28B Hex M2CP MPA HQ CAM216 0xE28C Hex Model 500 TEC2000 TEC2 EHO...

Page 7: ...ng FSK Operating Ambient Temperature Limits 40 C to 80 C 40 F to 175 F 1 2 HART Protocol and Device Description DD Information Valve Automation electric motor actuators equipped with CAM16 216 option use HART protocol to communicate with other HART devices and a compatible host system The HART Communications Protocol communicates over 4 20mA instrumentation cable which permits an easy upgrade path...

Page 8: ...ailure or integral electronic controller configuration or setup beyond that is described in this manual must be performed only by qualified Valve Automation personnel Upgrades or reconfiguration of existing actuators must be performed only by qualified Valve Automation personnel Repairs must be performed only by qualified Valve Automation personnel NOTE Advisory and information comments provided t...

Page 9: ...the HART portion of the Valve Automation Actuator with CAM16 216 option are provided below Refer to the Valve Automation series 2000 IOM Manuals for specifications on the basic Valve Automation actuator device Electrical Input HART Interface Voltage Level 10 to 18 VDC Nominal Current 50 mA Reverse Polarity Protection Unit is polarity sensitive and is clearly marked for referencing If the module is...

Page 10: ...e Two Independent opto isolated with high side and low side sensing Voltage 10 30 VDC Current 4 mA maximum turn off 10 mA minimum turn on 12 mA typical at 24 VDC Auxiliary Analog Inputs Two 4 20 mA 24 VDC power available from actuator to power all auxiliary I O Optional Analog Output Option must be specified at Time of Order One 4 20 mA ...

Page 11: ...ered directly from the device and is not capable of communication when the actuator does not have power Refer to the site planning guide for proper wire types termination and length into an Emerson Process Management electric actuator Figure 1 CAM16 Card Mounting Holes Connector J4 J5 2 1 Installation of HART CAM16 in 320B M2CP Unit 1 After removing power from the device remove the front cover to ...

Page 12: ...tion on the CAM16 Align the J2 to J3 and the 3 white plastic holders to mount the CAM16 in place 4 Follow Step 5 6 or 7 depending on desired HART Network type Table 6 HART Control Types 1 Control Type Step to Follow HART Analog Control Point to Point Step 5 HART Digital Control Multi Drop Step 6 HART Digital Control Wireless THUM Step 7 5 HART Analog Control Point to Point Actuator Must be in Anal...

Page 13: ...ghten the screws and proceed to close the unit 6 HART Digital Control Multi Drop a Connect the HART Analog 4 20 mA input signal as follows Table 8 HART Control Types 3 HART Connector J4 PIN 3 HART Connector J4 PIN 4 b Select the Jumper J5 in Multi Drop Mode Figure 5 Jumper J5 in Multi Drop Mode P2P MDROP CAM16 J5 P2P MDROP CAM16 J5 CAM216 J5 MDROP CAM216 J5 MDROP c Do the necessary changes in Host...

Page 14: ... J3 connector on CAM16 Connect the CAM16 on the J2 connector Then secure the CAM16 board using the 3 plastic screw holders onto the DCM33 board Figure 6 J2 Connection for CAM16 3 Follow Step 4 5 or 6 depending on your HART Network type Table 9 HART Control Types 4 Control Type Step to Follow HART Analog Control Point to Point Step 4 HART Digital Control Multi Drop Step 5 HART Digital Control Wirel...

Page 15: ...ld be connected to Pin 1 and Pin 2 Analog Input 1 of Connector P1 of 320 B Board d Ensure that all connections from step 5 are properly secured among CAM16 320B board and the HART Input signal Then tighten the screws and proceed to close the unit 5 HART Digital Control Multi Drop a Connect the HART Analog 4 20 mA input signal as follows Figure 8 Connection of CAM16 with 320B Board Table 11 HART Co...

Page 16: ...ime while changing the addresses to avoid having devices with the same address on the network 6 HART Digital Control Wireless THUM Refer to Section 12 for details about the THUM wiring and configuration 2 3 Installation of HART CAM16 in MPA Unit 1 Remove power from the device and open the Local Display Module LDM by removing the 4 screws on each corner Access the internal electronics and locate th...

Page 17: ...pe Step to Follow HART Analog Control Point to Point Not Available HART Digital Control Multi Drop Step 5 HART Digital Control Wireless THUM Step 6 5 HART Digital Control Multi Drop a Locate the networking port wires in the back of the MPA CPU and connect the appropriate wires to the CAM16 I and I for the network port to be used for communications Once selected open the front cover of the MPA and ...

Page 18: ...if so verify that you are using the correct wires for the desired communication port 6 HART Digital Control Wireless THUM Refer to Section 12 for details about the THUM wiring and configuration 2 4 Installation of HART CAM16 in EHO Unit Steps for adding CAM16 HART Card in Smart EHO unit 1 Disconnect the actuator from the power source and open the Local Display Module LDM by removing the 4 bolts on...

Page 19: ...402 0116 14 Section 2 Installation of CAM16 Installation of CAM16 Figure 13 Side View of LDM Cover Removal 2 Separate the LDM assembly by disconnecting all the wire harnesses Take care not to break any of the connectors Figure 14 LDM Wire Connectors ...

Page 20: ...mber ECM 402 0116 January 2016 Rev 1 15 Section 2 Installation of CAM16 Installation of CAM16 3 Separate the Field Board from the LDM assembly by removing the screws Figure 15 LDM Board Screws Figure 16 LDM Board Interior ...

Page 21: ...on of CAM16 4 Locate the P2 connector on the EHO CPU and the three plastic holders Connect CAM16 J3 into EHO CPU P2 while making sure to properly secure it using the 3 plastic holders Check the image below for HART CAM16 Board installation Figure 17 CAM16 J3 P2 Connector Figure 18 HART CAM16 Field Board ...

Page 22: ...llation of CAM16 Installation of CAM16 5 Once the CAM16 is installed on the EHO CPU Board connect the custom cable Part no VA ED 001 6238 to I I O and O respectively as per connection diagram given below Figure 19 Custom Cable Connection J5 Figure 20 Connection Wiring Diagram ...

Page 23: ...re that it is securely connected to the inside of the actuator using a 6 wire connector This connector provides the communication between the LDM and the STC on the EHO if missing or not properly connected you will not be able to establish communication to your device The wire harness fits into the 6 pin micro fit connector on the inner side of the STC Temporarily separate the STC from the EHO enc...

Page 24: ... HART network type Table 15 HART Control Types 8 Control Type Steps to Follow HART Analog Control Point to Point Step 10 HART Digital Control Multi Drop Step 11 HART Digital Control Wireless THUM Step12 10 HART Analog Control Point to Point Actuator Must be in Analog Control Mode a Connect the HART 4 20 mA signal to the STC Pin 43 and 44 The 4 20 mA output would be available at STC Pin 41 and 42 T...

Page 25: ...while changing the addresses as to avoid having devices with the same address on the network b Connect J5 Jumper in Multidrop Mode Figure 24 CAM16 J5 Configured for Multidrop Mode P2P MDROP CAM16 J5 P2P MDROP CAM16 J5 CAM216 J5 MDROP P2P CAM216 J5 MDROP P2P 12 HART Digital Control Wireless THUM Refer to Section 12 for details about the THUM wiring and configuration 13 Switch ON the power to the un...

Page 26: ...n Emerson Process Management electric actuator The CAM216 is supported by the TEC2000 TEC2 and Model 500 electric actuators equipped with Auxiliary Control Module ACM and proper wiring For more information about installing the ACM refer to TEC2000 Installation and Operation Manual E2K 405 0703 Figure 25 CAM216 3 1 Installation of HART CAM216 in TEC2000 Unit 1 Remove power from the device and open ...

Page 27: ...M inside it and verify that connections P12 and P8 or any other connections if equipped were not accidentally disconnected in the process Locate connector P17 and the openings to mount the CAM216 holders Mount the CAM216 into the ACM using the 4 holders in the corners making sure that connector J7 on CAM216 is properly aligned to P17 on the ACM then proceed to tighten the CAM216 holders Figure 28 ...

Page 28: ... 44 HART Connect pin 25 to pin 41 Connect pin 26 to pin 42 4 Now that the CAM216 is in place close and bolt down the ACM chamber Then locate the Separate Terminal Chamber STC on the back of the TEC2000 Then follow step 5 6 or 7 depending on your HART Network type Table 17 HART Control Types 9 Control Type Step to Follow HART Analog Control Point to Point Step 5 HART Digital Control Multi Drop Step...

Page 29: ...vice information for each device Make sure that you connect one device at the time while changing the addresses as to avoid having devices with the same address on the network Connect J5 Jumper in Multidrop Mode Connection shall be as follows Table 18 HART Control Types 10 HART STC Pin 43 HART STC Pin 44 7 HART Digital Control Wireless THUM Actuator Must be in Network Control Mode Refer to Section...

Page 30: ...e a note of the original configuration of the switches before making modifications SW1 selects mode SW2 selects respective setup parameters and SW3 sends the changed configuration Place the selector switch in the OFF position and select desired setup mode by setting SW2 Please refer to Controlinc Quick Startup Guide for DCM320B If done correctly you will see a rapid flashing CPU GOOD indicator 2 V...

Page 31: ...d flashing CPU GOOD indicator 2 Valve Control Mode Enter the following configuration on SW1 to change the valve control settings Figure 32 Valve Control Switch Settings For Network Control Mode Host set all switches to the OFF position as shown below Figure 33 Network Control Mode Switch Settings For Analog Input Control 4 20mA set switches as shown below Figure 34 Analog Input Control Switch Sett...

Page 32: ...verify that the proper setup is configured NOTE RDM port configuration is fixed at 9600 Baud rate None Parity Bit 8 Data Bits 1 Stop Bit and Network Address 254 and may not be changed by the user Only the network port configuration may be changed The address programmed for the network port will be accepted by the RDM port in addition to address 254 4 4 TEC2000 TEC2 and Model 500 Quick Setup Instru...

Page 33: ...e If done correctly Setup will appear on screen 2 By Moving the Control Knob navigate to Setup Display Unit Parameters Control Mode and verify that Network or Analog is selected as required Select Next and verify that Network Adapter shows HART Block or HART Modulation mode 3 Make sure the Network Response Delay parameter set to 8 mSecs 4 Place the Selector Knob in BACK and wait until it reaches t...

Page 34: ...m Network via DD or Application software This is due to the security restrictions To disable write protect user must use the Actuator knobs DIP switches Please refer to Device Instruction Operation Manual to know about disabling the write protect 5 3 Simulate CAM16 216 does not support simulation 5 4 Calibrating Travel You must calibrate the actuator manually after the mechanical valve travel limi...

Page 35: ...hanged it will attempt to move the actuator back to its commanded position If the Hand wheel position is desired then the actuator must be placed in LOCAL MANUAL If the actuator is given a Stop command it will stop processing position data and will not command the actuator to any position and will not adjust except the current position change due to external influences This command is used to manu...

Page 36: ... is removed NOTE ESD on lost communication feature is not available when using HART CAM16 216 since the HART board maintains power even after it is cut off from the host and polling of the actuator continues 5 9 Input Output Channel Listing Table 21 Input Output Channel Table Parameters MPA M2CP 320B HQDCM33 TEC2000 TEC2 Model 500 EHO Analog Input 1 N A Yes Yes Yes Yes Yes Analog Input 2 N A Yes N...

Page 37: ... the valve stem The torque value is expressed as a percentage of full scale of the rated torque of the actuator from 0 normally closing to 100 normally opening For TEC2 Model 500 and EHO electric actuators torque is a standard feature For M2CP it is optional and must be specified when placing an order For HQ actuator torque options are not available 5 11 Alarms and Status There are no dedicated ch...

Page 38: ...Yes Yes Over Pressure in Mid Travel Alarm N A N A N A N A N A Yes Analog Input 1 Out Of Range N A Yes Yes Yes Yes Yes Analog Input 2 Out Of Range N A Yes N A Yes Yes N A Close Torque Alarm N A Yes Yes Yes Yes Yes Open Torque Alarm N A Yes Yes Yes Yes Yes Over Torque Alarm Yes N A N A Yes Yes Yes Overshoot Alarm Yes N A N A N A N A N A Stop between Ports Alarm Yes N A N A N A N A N A Hardwired ESD ...

Page 39: ...on Out of Range Yes Yes Yes Yes Yes Yes Non Volatile Memory Defect Yes Yes Yes Yes Yes Yes Actuator Fail Alarm This alarm generates due to failure in internal self test of the actuator Power Monitor Alarm This alarm indicates a device failure due to loss of control voltage internal to the actuator control voltage is associated with either fuze F1 or F2 Motor Thermal Alarm This alarm indicates a de...

Page 40: ...efault value when actuator power is restored Valve Drift Alarm This Alarm indicates that the movement that has been detected was not initiated from the motor running Low Battery Alarm This Alarm indicates that the actuator has detected a low charge voltage on the internal Super CAP Battery Limits Not Set Alarm This alarm indicates that the Fully Open and Fully Close limits are not configured Low O...

Page 41: ...imum pressure within the allowed charge time The electric motor has been stopped until another command is received Lost COM1 Alarm This alarm indicates that the Network Communications has failed Lost COM2 Alarm This alarm indicates that the Network Communications has failed ESD from Lost COM This alarm indicates that actuator has been configured to perform ESD action on Lost COM alarm and the alar...

Page 42: ... Analog Output 1 6 Analog Output 2 7 Hydraulic Pressure PSI Pounds Per Square Inch 8 Accumulator Pressure PSI Pounds Per Square Inch 6 2 Dynamic Variables Table 26 Dynamic Variables Table Sr No Dynamic Variable Default Assignment Valid Range 1 Primary Variable 0 Setpoint 0 Setpoint 2 Secondary Variable 1 Position 0 Setpoint 1 Position 3 Tertiary Variable 2 Torque 2 Torque 3 Analog Input 1 4 Analog...

Page 43: ...DM Failure Alarm 5 0x20 CCM Failure Alarm 4 0x10 Moving Wrong Direction 3 0x08 Power Monitor Alarm 2 0x04 Motor Thermal Alarm 1 0x02 Phase Monitor Alarm 0 0x01 Actuator Fail Alarm 1 7 0x80 Electronic Failure 6 0x40 Communication Failed Alarm 5 0x20 Encoder Fault Alarm 4 0x10 Pressure Transmitter Fault Alarm 3 0x08 Solenoid Valve Fault Alarm 2 0x04 Hydraulic Power Unit Fault Alarm 1 0x02 RDM2 Failu...

Page 44: ...nput 2 3 0x08 Lost Analog Input 1 2 0x04 Host Command ESD 1 0x02 Hardwired ESD Alarm 0 0x01 Reserved for future use 6 7 0x80 Not used 6 0x40 Not used 5 0x20 Function Check 4 0x10 Out Of Specification 3 0x08 Failure 2 0x04 Not Applicable 1 0x02 Device Variable 0 0x01 Maintenance Required 7 0 7 Operating Mode 8 7 0x80 Device Configuration Locked 6 0x40 Electronic Defect 5 0x20 Not Applicable 4 0x10 ...

Page 45: ...Configuration 8 Read Dynamic Variable Classifications 9 Read Device Variables with Status 11 Read Unique Identifier Associated With Tag 12 Read Message 13 Read Tag Descriptor Date 14 Read Primary Variable Transducer Information 15 Read Device Information 16 Read Final Assembly Number 17 Write Message 18 Write Tag Descriptor Date 19 Write Final Assembly Number 20 Read Long Tag 21 Read Unique Identi...

Page 46: ...51 Write Dynamic Variable Assignments 54 Read Device Variable Information 56 Write Device Variable Transducer Serial Number 59 Write Number of Response Preambles 71 Lock Device 72 Squawk 76 Read Lock Device State 89 Set Real Time Clock 90 Read Real Time Clock 95 Read Device Communications Statistics 103 Write Burst Period 104 Write Burst Trigger 105 Read Burst Mode Configuration 107 Write Burst De...

Page 47: ...Calibration Stroke Count Range 145 Write Pressure Unit 146 Write Control Mode 147 Enable Disable RDMs 148 Write Control Parameter 1 149 Write Control Parameter 2 150 Write Modulation Parameters 151 Configure Analog Input Alarms 152 Write Actuator Command MANUAL 153 Write Host Command ESD MANUAL 154 Enter Into Setup Mode 155 Write Limit Switch Trigger Point 156 Write Discrete Input Configuration 15...

Page 48: ...sure Unit 192 Read Control Mode 193 Read RDM status 194 Read Control Parameter 1 195 Read Control Parameter 2 196 Read Modulation Parameters 197 Read Analog Parameters 198 Read Factory Hardware Parameters 199 Exit from Setup Mode 200 Read Actuator Command Status 201 Read Host Command ESD Status 202 Read HART Function Type 203 Read Actuator Mode 204 Read Firmware Date 205 Read Limit Switch Status 2...

Page 49: ... 1 Source 234 Write Analog Output 2 Source 235 Write Tag Information 236 Write Device Variable AUTO 237 Write Actuator Command AUTO 238 Host ESD Clear ESD AUTO 239 Write Relay status AUTO 240 Write Relay status MANUAL 241 Read Model Number Details 242 Read Archived Open Torque Profile Indices 0 50 243 Read Archived Open Torque Profile Indices 51 100 244 Read Archived Close Torque Profile Indices 0...

Page 50: ...ess com and do a search for device install kit then follow the steps 9 1 Procedure for Adding DD to AMS and 375 475 Steps for installing stand alone AMS Before we add DD to AMS we need to configure HART Modem on AMS Ensure that HART Modem drivers are already installed before configuring Modems on AMS Follow steps as stated below Network Configuration 1 Open Start All Programs AMS Device Manager Ne...

Page 51: ...ev 1 CAM216 16 IOM Doc Number ECM 402 0116 46 Section 9 Device Descriptor DD Device Descriptor DD 3 Click on Install and follow screen instructions Figure 37 Adding the HART Modem 1 Figure 38 Adding the HART Modem 2 ...

Page 52: ...16 IOM Doc Number ECM 402 0116 January 2016 Rev 1 47 Section 9 Device Descriptor DD Device Descriptor DD Figure 39 Adding the HART Modem 3 4 Select one COM Port from the list Figure 40 Adding the HART Modem 4 ...

Page 53: ...Doc Number ECM 402 0116 48 Section 9 Device Descriptor DD Device Descriptor DD Figure 41 Adding the HART Modem 5 When it is finished you will see a HART Modem added into the Network Configuration screen Figure 42 HART Modem 1 Now Added ...

Page 54: ...ce as shown below to open the Add Device Type Program in AMS Device Manager Navigate to All programs AMS Device Manager Add device type Figure 43 Starting the AMS 2 A warning message will appear on the screen click the option OK on the generated window Figure 44 Add Device Type 3 Click the option Browse as shown below and go to the location of the install kit Figure 45 Browsing for Installation Fo...

Page 55: ...4 When it is finished a message will pop up letting you know if DD is installed successfully or not Figure 46 DD Installation Complete 5 To start the AMS process click on the Start button and follow the sequence as shown below Navigate to All Programs AMS Device Manager AMS Device Manager Figure 47 Starting AMS 6 Fill the user name as shown below Password field will be left blank and Press OK ...

Page 56: ... 1 51 Section 9 Device Descriptor DD Device Descriptor DD Figure 48 User Name Window 7 Once the Login process is complete the Device Explorer Screen will appear On the Device Explorer Screen Click on Device Connection View Figure 49 Device Explorer Window ...

Page 57: ...ng to the COM port 2 If AMS Device Manager gives error messages when it tries to populate the database with the new device do the following Run the AMS Device Manager Database Verify Repair Start All Programs AMS Device Manager Database Utilities Database Verify Repair 3 If New DD is added in AMS and it shows the old DD First remove old DD available in database i e from C AMS Devices HART 06060 an...

Page 58: ...connect Figure 51 Connecting to the Card Reader 6 After a successful connection in the left hand menu click on Utilities and Select Import DDs from Local source Figure 52 Selecting DDs from Local Source 7 Browse to where the 375 475 files hdd and hhd are located and click OK You will get a message saying the import was successful Figure 53 Browsing for the Files ...

Page 59: ...tabase 9 Next step is to add this DD in your Card Reader 10 Click on Upgrade and More Options in Upgrade System Card Figure 54 Accessing More Options Figure 55 Options Window 11 The name of the DD and its details will be seen on DDs Tab Expand HART database Check the DD you will get a pop message about the untested package is being created click on Yes ...

Page 60: ...ice Descriptor DD Figure 56 Untested Package Checking 12 Click on Yes this will activate the button Figure 57 Adding the Selected Item 13 Click on the button below this will add DD to card reader and give a message Download is complete Figure 58 Completion Message 14 Now your DD is ready for use ...

Page 61: ...Screen Double click the device icon the AMS Device Manager Window will open with the Overview menu displayed The Overview screen contains three areas The Status area The Primary Purpose Variables or Variable The Shortcuts area Figure 59 Overview Screen 9 3 Device Status Images PlantWeb alerts Figure 60 PlantWeb Alert Displays ...

Page 62: ...Device Descriptor DD NAMUR NE107 based alerts Figure 61 NAMUR Alert Displays 9 4 Device Information To get the device information details click on Device Information button Overview Screen Device Information Device Information Screen can be seen as follows Figure 62 Device Information Window ...

Page 63: ...9 5 Actuator Status To get Actuator Information details click on Actuator Status button Overview Screen Actuator Status Actuator Status Screen can be seen as follows Figure 63 Actuator Status Window 9 6 Manual Setup Manual Setup is used for configuring the device on a parameter basis Figure 64 Manual Setup Window ...

Page 64: ... Tools 1 Alerts This page will contain the active alerts If no alerts are active then No Active Alerts image will be displayed Figure 65 Active Alerts Window 2 Variables This section contains all the measurements or calculated values a device is capable of displaying throughout the user interface Figure 66 Variables Window ...

Page 65: ...60 Section 9 Device Descriptor DD Device Descriptor DD 3 Trends This menu displays the charts and graphs with charts updating in real time Figure 67 Trends Window 4 Maintenance This menu is used for common maintenance tasks Figure 68 Maintenance Tasks Window ...

Page 66: ...Custom Characterization data points Configuration Commands Method It is used to configure the Configuration Commands parameter Configuration Commands parameter is reserved for internal use only Actuator Command Method It can be used to control the actuator The device will accept an Open Close or Stop command and react accordingly In case of MPA this method is called as Go to Next Port This method ...

Page 67: ...and wheel NOTE If the selector switch is in the Remote Auto position and the Actuator Command is changed from Stop the actuator will immediately start moving to the commanded position depending on the control source see the following sections 1 Send a Stop command to the device Actuator Command parameter via the Discrete Output function block 2 Move the actuator with the hand wheel 3 Command the a...

Page 68: ...s as follows Change the LOR selector switch position mode to L Local Manual Move the actuator to the desired position using the Open Stop or Closed push buttons When the actuator has moved to the desired position return control to the HART Interface by placing the LOR in Remote Auto position At this point the actuator will travel to its commanded position as specified via the Setpoint or Actuator ...

Page 69: ... Teflon tape to both the THUM and the reducer bushing threads to prevent galling 3 Insert the Wireless HART THUM and a 3 4 to 1 4 conduit reducer into one of the access ports in the actuator control housing Then tighten securely making sure not to damage wires while turning NOTE Reducer bushings used for non hazardous locations installation only 4 Once the THUM is securely installed wire as shown ...

Page 70: ...n close the actuator 11 1 1 Wireless THUM with Intrinsically Safe Barrier on TEC2000 An Intrinsically Safe Barrier is available for use with the wireless THUM in oil and gas applications The IS Barrier is wired between the THUM and the STC The IS Barrier is installed in its own explosion proof case with sealed conduits above and below that separates the intrinsically safe THUM from the explosion p...

Page 71: ...HUM Intrinsically Safe IS Barrier Table 35 Intrinsically Safe Wiring Chart 1 IS Barrier 1 Red from STC 2 White from STC GND Screw Black from STC 3 Red from THUM 4 Black and White from THUM GND Screw Green and Yellow w 1200 ohm resistor Table 36 Intrinsically Safe Wiring Chart 2 TEC2000 STC 9 Red 10 Black 41 250 ohm Resistor Side A 42 250 ohm Resistor Side B 43 White 44 Black ...

Page 72: ...returned to the Remote Auto position returning control to the other electronic control means The Local Control Station has two sets of controls 1 LOR selector switch with three 3 positions Local Manual OFF and Remote Auto and 2 Control push buttons with three 3 buttons Open Stop and Close 1 Disconnect the actuator from the power source 2 Open the cover to expose the internal electronics 3 Unplug t...

Page 73: ...Carefully insert the CAM16 board connector pins into the socket on the 320B board and press CAM16 board on to the 2 mounting legs 7 Attach the wires from the Wireless HART THUM to the CAM16 J4 as shown in Table Table 37 THUM Wire Configuration CAM16 THUM I White I Yellow 8 Reinsert the male half of the J4 connector into its base 9 Reattach the 320A terminal interface board by plugging it into the ...

Page 74: ...rce 2 Open the cover to expose the internal electronics 3 Locate the front cover of the MPA and open it to access the internal electronics 4 Insert the Wireless HART THUM and a 3 4 to 1 4 conduit reducer into one of the access ports in the actuator control housing Then tighten securely making sure not to damage the wires while turning Figure 75 Wireless HART THUM in MPA NOTE Reducer bushings used ...

Page 75: ... changes via THUM will not be accepted if not in proper mode and then close the actuator 11 4 Component Installation on EHO 1 Disconnect the actuator from the power source and open the back cover to expose the STC 2 Apply Teflon tape to both the THUM and the reducer bushing threads to prevent galling 3 Insert the Wireless HART THUM and a 3 4 to 1 4 conduit reducer into one of the access ports in t...

Page 76: ...nent Installation on HQ 1 Disconnect the actuator from the power source and open the top cover to expose the internal electronics 2 Apply Teflon tape to both the THUM and the reducer bushing threads to prevent galling 3 Insert the Wireless HART THUM and a 3 4 to 1 4 conduit reducer into one of the access ports in the actuator control housing Then tighten securely making sure not to damage wires wh...

Page 77: ...ation of Optional THUM Wireless Adapter Table 43 THUM Component Wiring 2 HQ THUM P3 3 Red P3 4 Black Figure 77 THUM Wiring in PCB 5 Verify that all connections are secured and make sure the actuator is configured for Network Mode Setpoint changes via THUM will not be accepted if not in proper mode and then close the actuator ...

Page 78: ...site and enter for Username admin and Password default 6 Select Explorer in left margin to read devices this process might take up to 15 minutes 12 2 Set Up a Computer Using a HART Modem 1 Install all software drivers necessary for your HART modem prior to connection 2 Open AMS Device Manager and navigate to Configuration Add HART Modem Install Next Next and select Hand held device as secondary HA...

Page 79: ...eft hand corner of the screen to Current from the drop down box and answer Yes when prompted to continue 7 Expand Online on the Configure Setup Screen Detailed Setup Valve Control Setpoint and select the Change Setpoint method 8 Select Yes and click next when the Writing Setpoint requires placing the device in Out of service mode Prompt shows up 9 Enter the desired Setpoint for the device and clic...

Page 80: ...arrange the windows on AMS to be able to see the User Configuration menu Figure 78 Configuring AMS Suite 13 1 2 From the User Configuration menu right click on the background and select New then navigate to the device and find the template for Manufacturer Valve Automation and Type CAM216 Select OK Figure 79 User Configurations Menu 13 1 3 After a few seconds the device template should appear on t...

Page 81: ...he information on the blank space and then click save to save your changes Figure 81 Enabling or Disabling a Parameter 13 1 5 Navigate to AMS Device Explorer and right click on the AMS Device Manager Icon Export To AMS Device Manager Export File Figure 82 Exporting the File 13 1 6 On the Export menu uncheck all other options except the user Configurations and browse for your file to save to Then c...

Page 82: ...er AMS Bulk Transfer Figure 83 Export Menu Options 13 1 7 After selecting your device click on to begin the export This process might take some time depending on how many parameters are selected When you receive the Export operation Complete press OK to continue Figure 84 AMS File Export ...

Page 83: ...Host Tags Once all the information is entered save the document Figure 85 Transfering Parameter Data 13 2 2 Before sending the configuration the device must be placed into Setup mode This can be done from AMS Device manager by opening the desired device DD and navigating to Configure Manual Setup Detailed Setup and use the configuration commands to place the device into Setup Mode Figure 86 Enteri...

Page 84: ...ols Bulk Transfer utility Browse for the file name and enter the correct information for your spreadsheet Press Begin to start the transfer Figure 88 Start Transfer 13 2 4 When transfer is completed navigate to Configure Manual Setup Detailed Setup and use the configuration commands to exit setup mode and return the device to normal operation Figure 89 Transfer Complete ...

Page 85: ...ween CAM16 216 Board and Actuator D5 red indicates communication between HART host and CAM16 216 Board in Idle condition if not communicating with HART host D5 will be off and D6 will be blinking When actuator is communicating with HART master both LEDs would be blinking If device is in good status a command to read parameters can be sent to verify that D5 and D6 begin flashing If successful devic...

Page 86: ...ning When device is configured for analog control the 4 20mA signal does not allow full stroke control Calibrate the AI on the device refer to the electric actuator manual for details Sending commands does not move the valve When sending Open Stop Close command or Setpoint 0 100 the valve doesn t respond Ensure that the actuator is properly configured for HART Block mode or HART Modulation Setpoin...

Page 87: ...e trademarks owned by one of the companies in the Emerson Process Management business platform of Emerson Electric Co 2 Emerson Process Management Emerson and the Emerson logo are the trademarks and service marks of Emerson Electric Co 3 HART is a registered trademark of the HART Communication Foundation All other company and product names mentioned in this document are trademarks or registered tr...

Page 88: ...1 Document Revision Section 16 Document Revision Table 46 Revision Overview REVISION DATE MODIFIED BY APPROVED BY DESCRIPTION 0 1 April 27 2015 Aseem Mahesh Initial draft 0 2 May 27 2015 Aseem Mahesh Updated review points 1 January 5 2016 Charles Khalid Rico Mahesh Converted to new format ...

Page 89: ...turer Product Name 6060 E28B Manufacturer ID Hex Expanded Device Type Hex 7 01 HART Protocol Revision Device Revision Hex 01 01 Hardware Revision Hex Software Revision Hex 5 1 2015 FieldComm Group Test Date Verification Method The above product has successfully completed the validation process and meets the requirements to be HART REGISTERED HART REGISTERED products conform to GB T 29910 1 6 2013 ...

Page 90: ...CAM216 16 IOM Doc Number ECM 402 0116 January 2016 Rev 1 85 Appendix Appendix A 2 Wiring Diagram for Controlinc320B with Analog CAM16 HART ...

Page 91: ...January 2016 Rev 1 CAM216 16 IOM Doc Number ECM 402 0116 86 Appendix Appendix A 3 Wiring Diagram for TEC2 3PH CAM216 HART ...

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Page 93: ... www emersonprocess com valveautomationlocations Or contact us at info valveautomation emerson com World Area Configuration Centers WACC offer sales support service inventory and commissioning to our global customers Choose the WACC or sales office nearest you NORTH SOUTH AMERICA 19200 Northwest Freeway Houston TX 77065 USA T 1 281 477 4100 F 1 281 477 2809 Av Hollingsworth 325 Iporanga Sorocaba S...

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