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Instruction Manual

D104734X012

ATST Desuperheater

July 2022

6

Servicing

Table 2. Inspection Summary

Key

Part Description

Inspection Tips and Diagnostics

Repair

Replacement

1

Steam Pipe

(not replacement part)

Inspect for erosion, thermal fatigue, 

and other damage

Consult your local Emerson Service Center or 

Emerson Accredited Service Provider for a recommendation 

on necessary weld repair or replacement

2

Nozzle Body

(not replacement part)

Inspect for erosion, thermal fatigue, 

and other damage

Consult your local Emerson Service Center or 

Emerson Accredited Service Provider for a recommendation 

on necessary weld repair or replacement

3

Nozzle Alignment Pin

Refer to Nozzle Maintenance Section

As needed

7

Nozzle Body Flange

Inspect gasket surfaces for damage 

that could indicate gasket leakage when 

spray nozzles are replaced

Replacement Only

As needed

10

Nozzle

Refer to Nozzle Maintenance Section

Replacement every 30-42 months

for optimal performance

12

Steam Pipe Liner

(not replacement part)

Inspect for erosion, thermal fatigue, 

and other damage

Consult your local Emerson Service Center or 

Emerson Accredited Service Provider for a recommendation 

on necessary weld repair or replacement

Nozzle Maintenance and Replacement

When subjected to normal operating conditions, it is possible that wear, blockage, and/or fatigue will occur to the
nozzle assembly. During regularly scheduled maintenance, visually inspect the nozzles for wear and blockage. Your
local Emerson Service Center or Emerson Accredited Service Provider can help to determine the extent of fatigue and
the correct course of action. Poor performing nozzles or nozzle failure is typically caused by wear, corrosion, erosion,
and/or blockage. The following instructions will help to determine if any of these problems are present and provide a
recommended course of action for each.

Note

For optimal performance, nozzles should be inspected every 18-24 months and replaced every 30-42 months.

1.  Loosen and remove the nozzle body flange stud nuts (key 6) and washers (key 4). Then, remove the nozzle body

flange assembly (key 7). Inspect the nozzle body flange gasket surfaces for damage. If damage is present,
replacement is necessary.

Figure 3. Fisher ATST Nozzle

X1886

Summary of Contents for Fisher ATST Desuperheater

Page 1: ...nual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson sales office before proceeding Description Water atomization and vaporization are key elements in any steam conditioning application The ATST design incorporates a manifold of patented nozzles to inject atomizing steam and spraywater into process steam These specialized nozzles p...

Page 2: ... Inlet Pressures 1 Consistent with applicable pressure temperature ratings per ASME B16 34 Maximum Unit Cv for Spraywater Flow Contact your Emerson sales office Spraywater Pressure Required 2 3 5 to 35 bar 50 to 500 psi greater than steam line pressure Atomizing Steam Pressure Required Atomizing steam source pressure typically should be at least 2 times the pressure of the steam to be desuperheate...

Page 3: ...provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual W...

Page 4: ...he piping 2 Arrange lifting slings or other lifting and rigging equipment appropriate for the desuperheater weight and configuration around the main steam pipe to safely lift the ATST to the pipe opening WARNING Do not expose the ATST to undue stresses by installing it in bent pipes or flanges Personal injury and equipment damage could result from flange sealing failure due to improper installatio...

Page 5: ...ture and a temperature transmitter TT transmits the signal to the temperature control device The output signal from the controller is sent to the positioner on the cooling water spraywater control valve SWCV The positioner s output signal strokes the SWCV open increasing water pressure on the nozzles Increasing water pressure upstream of the nozzles increases water flow through the nozzles The ato...

Page 6: ... erosion thermal fatigue and other damage Consult your local Emerson Service Center or Emerson Accredited Service Provider for a recommendation on necessary weld repair or replacement Nozzle Maintenance and Replacement When subjected to normal operating conditions it is possible that wear blockage and or fatigue will occur to the nozzle assembly During regularly scheduled maintenance visually insp...

Page 7: ...e Alignment Pin Location GH01927 PIN 5 Reassemble in the following order nozzle gasket key 9 nozzle body flange gasket key 8 spray nozzle key 10 second nozzle gasket key 9 nozzle alignment pin key 3 nozzle body flange assembly key 7 washers key 4 and stud nuts key 6 Ensure the nozzle is installed such that the flow arrow is aligned with the direction of process steam flow It is recommended that an...

Page 8: ...t supplied by Emerson should not under any circumstances be used in any Fisher desuperheater because they may void your warranty might adversely affect the performance of the desuperheater and could cause personal injury and property damage Parts List Note Contact your Emerson sales office for Part Ordering information Key Description 1 Steam Pipe 2 Nozzle Body 3 Nozzle Alignment Pin 4 Nozzle Body...

Page 9: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 9 Figure 5 Fisher ATST Desuperheater FLOW ...

Page 10: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 10 Figure 6 Fisher ATST Desuperheater Alternate View ...

Page 11: ...Instruction Manual D104734X012 ATST Desuperheater July 2022 11 ...

Page 12: ...s which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2022 Fisher Controls International LLC All rights reserved Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are tradem...

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