Emerson Digistart IS1x0023B series User Manual Download | Manualshive

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Safety

Information

Rating

Data

Mechanical

Installation

Electrical

Installation

Keypad

and

Status

Quick Start

Commissioning

Operation Programming Diagnostics

Application

Examples

Technical

Data

Maintenance Options

78

Digistart IS User Guide

www.controltechniques.com

Issue: 4

10.5 DC brake with external zero speed sensor

For loads which may vary between braking cycles, there are benefits in using an external zero-speed sensor to interface with the

Digistart IS for brake shut-off. This control method ensures that the Digistart IS braking will always shut off when the motor has

reached a standstill, thus avoiding unnecessary motor heating.
The following schematic diagram shows how you can use a zero-speed sensor with the Digistart IS to turn the brake function off at

motor standstill. The zero-speed sensor (A2) is often referred to as an under-speed detector. Its internal contact is open at

zero-speed and closed at any speed above zero-speed. Once the motor has reached a standstill, the Digistart IS will go into

Emergency Stop mode and remain in this state until the next start command is given (i.e. next application of KA1).
The Digistart IS must be operated in remote mode and Pr

3A

Input A Function

must be set to emergency stop.

CAUTION

If the brake torque is set too high, the motor will stop before the end of the brake time and the motor will suffer

unnecessary heating which could result in damage. Careful configuration is required to ensure safe operation of the

starter and motor.
A high brake torque setting can result in peak currents up to motor DOL being drawn while the motor is stopping. Ensure

protection fuses installed in the motor branch circuit are selected appropriately.

CAUTION

Brake operation causes the motor to heat faster than the rate calculated by the motor thermal model. If you are using

brake, install a motor thermistor or allow sufficient restart delay (Pr

6G

).

Figure 10-5 DC brake with external zero speed sensor

1

Control voltage

6

Zero speed detect

D

Stop

2

Motor terminals

7

Zero speed sensor

E

Zero speed

3

Three-phase supply

A

Off (Ready)

DI1, +24V Start

4

Emergency stop mode (shown on starter display)

B

Start

DI2, +24V Stop

5

Start signal

C

Run

DI3, +24V Reset

For details on configuring DC Brake, see

Brake

on page 41.

When using DC brake, the mains supply must be connected to the soft starter (input terminals L1, L2, L3) in positive

phase sequence and Pr

5D

Phase Sequence

must be set to Positive only.

F1

5/L3

3/L2

1/L1

N

KA1

E

2/T1

SH

DI1 +24

KA1

KA2

KA1

KA2

KA2

KA1

A2

08

92

1.

B

V

+24V

+24V

DI2

DI3

C

SL

C

SR

C

DI4 +24V

E

5/L3

3/L2

1/L1

4/T2 6/T3

10

-2

10

VA

C

22

0-

44

0

VA

C

1

E

M3

CAUTION

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Summary of Contents for Digistart IS1x0023B series

Page 1: ...www controltechniques com User Guide Digistart IS Soft starters for 3 phase 7 5 to 800kW 23A to 1600A 0477 0001 04 induction motors 200V 400V 575V 690V ...

Page 2: ...4001 Further information on the EMS our Environment Policy and other relevant information is available on request When the products eventually reach the end of their useful life they can very easily be dismantled into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional screws Virt...

Page 3: ...factor correction 30 4 9 EMC electromagnetic compatibility 31 5 Keypad and Status 32 5 1 Keypad 32 5 2 Removing and replacing the keypad 32 5 3 Synchronising the keypad and the starter 33 5 4 Displays 33 6 Quick Start Commissioning 35 6 1 Control wiring 35 6 2 Setup procedure 36 7 Operation 37 7 1 Start stop and reset commands 37 7 2 Soft start methods 37 7 3 Stop methods 39 7 4 Jog operation 42 7...

Page 4: ...ith external zero speed sensor 78 10 6 Soft braking 79 10 7 Two speed motor 80 10 8 Slip ring motor 81 11 Technical Data 82 12 Maintenance 84 12 1 Care 84 12 2 Measuring the motor current 84 12 3 Measuring the input and output power 84 12 4 Exchanging products 84 13 Options 85 ...

Page 5: ...n to the functions of the starter which might result in a hazard either through their intended behaviour or through incorrect operation due to a fault In any application where a malfunction of the starter or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk The system designer is respons...

Page 6: ...ately on first commissioning or operation after transportation always ensure that the control supply is applied before the power so that the contactor state is initialised 1 8 3 STOP function The STOP function does not remove dangerous voltages from the starter the motor or any external option units 1 8 4 Stored charge The starter contains capacitors that remain charged to a potentially dangerous ...

Page 7: ... code defines the current rating and standard operating conditions for a bypassed soft starter internally bypassed or installed with an external bypass contactor The soft starter s current rating determines the maximum motor size it can be used with The soft starter s rating depends on the number of starts per hour and the length and current level of the start The soft starter s current rating is ...

Page 8: ... 106 A 90 A IS2x0170B 170 A 145 A 121 A 97 A IS2x0200B 200 A 189 A 160 A 134 A IS2x0220B 220 A 210 A 178 A 148 A IS3x0255B 255 A 231 A 201 A 176 A IS4x0350B 350 A 306 A 266 A 230 A IS4x0425B 425 A 371 A 321 A 276 A IS4x0500B 500 A 445 A 383 A 326 A IS4x0700B 700 A 592 A 512 A 438 A IS4x0820B 820 A 705 A 606 A 516 A IS4x0920B 920 A 804 A 684 A 571 A IS4x1000B 1000 A 936 A 796 A 664 A For models IS3...

Page 9: ...A 136 A IS2x0170B 255 A 217 A 181 A 146 A IS2x0200B 300 A 283 A 241 A 200 A IS2x0220B 330 A 315 A 268 A 223 A IS3x0255B 382 A 346 A 302 A 264 A IS4x0350B 525 A 459 A 399 A 345 A IS4x0425B 638 A 557 A 482 A 414 A IS4x0500B 750 A 668 A 575 A 490 A IS4x0700B 1050 A 889 A 768 A 658 A IS4x0820B 1230 A 1058 A 910 A 774 A IS4x0920B 1380 A 1206 A 1026 A 857 A IS4x1000B 1500 A 1404 A 1194 A 997 A For model...

Page 10: ...t starter given the parameters detailed in the remaining sections of the utilisation code Start current The maximum available start current Start time The maximum allowable start time On load duty cycle The maximum percentage of each operating cycle that the soft starter can operate Starts per hour The maximum allowable number of starts per hour Table 2 5 Current ratings in line 3 wire connection ...

Page 11: ... 145 A IS1x0105B 21 A 105 A 21 A 157 A IS2x0145B 29 A 145 A 29 A 217 A IS2x0170B 34 A 170 A 34 A 255 A IS2x0200B 40 A 200 A 40 A 300 A IS2x0220B 44 A 220 A 44 A 330 A IS3x0255B 51 A 255 A 51 A 382 A IS4x0350B 70 A 350 A 70 A 525 A IS4x0425B 85 A 425 A 85 A 638 A IS4x0500B 100 A 500 A 100 A 750 A IS4x0700B 140 A 700 A 140 A 1050 A IS4x0820B 164 A 820 A 164 A 1230 A IS4x0920B 184 A 920 A 184 A 1380 ...

Page 12: ...ss requirements of IP20 Models IS2x0145B to IS3x0255B can be installed with optional finger guards in which case they do not need to be mounted in an enclosure 3 1 Dimensions and weights For further details on Digistart IS dimensions and corresponding CAD drawings please visit ww controltechniques com Model Size A mm in B mm in C mm in D mm in E mm in F mm in G mm in H mm in I mm in Weight kg lb I...

Page 13: ...iques com NOTE Dimensions F G and H are the additional space required for the output and input busbars in addition to the overall chassis measurement C Figure 3 1 Unit dimensions bypassed models D3 1x 0023 B D3 1x 0043 B D3 1x 0053 B D3 1x 0076 B D3 1x 0097 B D3 1x 105 B D3 1x 0145 B D3 1x 0170 B D3 1x 0200 B D3 1x 0220 B D3 1x 0255 B D3 1x 0350 B D3 1x 0425 B D3 1x 0500 B D3 1x 0700 B D3 1x 0820 ...

Page 14: ...gramming Diagnostics Application Examples Technical Data Maintenance Options 14 Digistart IS User Guide www controltechniques com Issue 4 Figure 3 2 Unit dimensions non bypassed models D3 1x 0255 N D3 1x 0360 N D3 1x 0430 N D3 1x 0650 N D3 1x 0790 N D3 1x 0930 N D3 16 1200 N D3 16 1410 N D3 16 1600 N A 13511 A A B B E E C C D D F I G H ...

Page 15: ...to IS4x1000B Allow 200 mm 7 88 in between the soft starter and solid surfaces IS3x0255N Allow 100 mm 3 94 in between the soft starter and solid surfaces IS4x0360N to IS561600N Allow 200 mm 7 88 in between the soft starter and solid surfaces 3 Soft starters may be mounted side by side with no clearance that is if mounted without communications modules 4 The soft starter may be mounted on its side D...

Page 16: ...tarter four screws NOTE Remove the main plastic slowly to avoid damaging the keypad wiring loom which runs between the main plastic and the backplane PCB 08605 A 10 Unscrew and remove the magnetic bypass plates models IS4x0430N to IS561600N only 11 Remove the current transformer assembly three screws 12 Identify which busbars are to be moved Remove the bolts holding these busbars in place then sli...

Page 17: ...or specifications and detailed technical data see Technical Data on page 82 4 1 Terminal layout 4 1 1 Power terminations Use only copper stranded or solid conductors rated for 75 ºC NOTE Some units use aluminium bus bars When connecting power terminations we recommend cleaning the surface contact area thoroughly using an emery or stainless steel brush and using an appropriate jointing compound to ...

Page 18: ...S3x0255N 38 Nm 28 5 ft lb 17 Nm 12 5 ft lb 6 mm 32 mm 11 mm 09866 A 6 mm 32 mm 10 5 mm 08353 A IS4x0360N to IS4x0930N IS561200N to IS561600N 38 Nm 28 5 ft lb 58 Nm 42 7 ft lb 13 mm 32 mm 10 5 mm 08354 A NOTE Internally bypassed models IS4x0350B to IS4x1000B have input and output busbars at both the top and bottom of the unit The IS3x0255B is different with input only busbars at the top of the unit...

Page 19: ...NG The installer must ensure that the external control circuits are insulated from human contact by at least one layer of insulation supplementary insulation rated for use at the AC supply voltage Control terminations use 2 5mm2 plug in terminal blocks Unplug each block complete the wiring then reinsert the block Figure 4 3 Control terminal layout 08339 A 220 440 VAC 110 210 VAC 4 1 4 Start Stop c...

Page 20: ...arter receives a start command and remains active while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop If assigned to a trip function the output activates when a trip occurs If assigned to a flag the output activates when the specified flag is active Pr 7A to 7C CAUTION Some electronic contactor coils are not suitable for direct swi...

Page 21: ...put 2 wire DI4 24V Programmable input A 4B RTD PT100 input 3 wire DI5 24V Programmable input B 4C RTD PT100 input 4 wire COM1 RLO1 Relay output A 5 24 Vdc output COM2 RLO2 Run relay output 6 Relay outputs COM3 RLC3 RLO3 Relay output B 7 Analog output COM4 RLC4 RLO4 Relay output C The Digistart IS can be commanded to emergency stop the motor ignoring the soft stop mode set in Pr 2H When the circuit...

Page 22: ...sonnel safety the power terminals on models up to IS1x0105B are protected by snap off tabs When using large cables it may be necessary to break off these tabs Models which are internally bypassed do not require an external bypass contactor Internally bypassed models IS1x0023B IS1x0043B IS1x0053B IS1x0076B IS1x0097B IS1x0105B IS2x0145B IS2x0170B IS2x0200B IS2x0220B IS3x0255B IS4x0350B IS4x0425B IS4...

Page 23: ... COM2 RLO2 Figure 4 8 Power connections in line installation externally bypassed IS3x0255N M 3 F 1 6 T 3 2 T1 5 L3 3 L2 1 L1 C O M1 RLO 1 4 T 2 E KM1 KM1 T1B T2B T3B KM2 RLO 2 C O M2 KM 2 KM1 Main contactor optional KM2 Bypass contactor external F1 Semiconductor fuses optional Figure 4 9 Power connections in line installation externally bypassed IS4x0360N to IS561600N KM1 Main contactor optional K...

Page 24: ...nstallation CAUTION When connecting the Digistart IS in inside delta configuration always install a main contactor or shunt trip circuit breaker NOTE When connecting in inside delta enter the motor full load current FLC for Pr 1A The Digistart IS will automatically detect whether the motor is connected in line or inside delta and will calculate the correct inside delta current level Inside delta i...

Page 25: ...ss contactor The bypass contactor must be connected to the bypass terminals and controlled by the soft starter s run output terminals COM2 RLO2 Figure 4 12 Power connections inside delta installation externally bypassed IS3x0255N 13037 A C O M1 C O M2 RLO 2 RLO 1 KM1 Main contactor KM2 Bypass contactor external F1 Semiconductor fuses optional Figure 4 13 Power connections inside delta installation...

Page 26: ...ive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods For applications using Adaptive Control to soft stop the motor with stop times greater than 30 seconds motor branch protection should be selected as follows standard HRC line fuses minimum 150 motor full load current motor rated line fuses mi...

Page 27: ...17 170M6017 IS4x1000B 2530000 170M6018 170M6013 IS3x0255N 320000 170M2621 170M2621 170M2621 IS4x0360N 320000 170M6010 170M6010 170M6010 IS4x0430N 320000 170M6011 170M6011 IS4x0650N 1200000 170M6015 170M6015 170M6014 IS4x0790N 2530000 170M6017 170M6017 170M6016 IS4x0930N 4500000 170M6019 170M6019 170M6019 IS561200N 4500000 170M6021 IS561410N 6480000 IS561600N 12500000 170M6019 Two parallel connecte...

Page 28: ...ot suitable Not suitable IS4x0930N 4500000 IS561200N 4500000 IS561410N 6480000 IS561600N 12500000 Two series connected fuses required per phase Table 4 5 Ferraz fuses North American style PSC 690 Model SCR I2 t A2 s Supply Voltage 440 Vac Supply Voltage 575 Vac Supply Voltage 690 Vac IS1x0023B 1150 A070URD30XXX0063 A070URD30XXX0063 IS1x0043B 8000 A070URD30XXX0125 A070URD30XXX0125 A070URD30XXX0125 ...

Page 29: ...X0315 IS2x0200B 320000 6 9URD31XXXX0450 6 9URD31XXXX0450 6 9URD31XXXX0450 IS2x0220B 320000 6 9URD31XXXX0450 6 9URD31XXXX0450 6 9URD31XXXX0450 IS3x0255B 320000 6 9URD31XXXX0450 6 9URD31XXXX0450 6 9URD31XXXX0450 IS4x0350B 202000 6 9URD31XXXX0550 IS4x0425B 320000 6 9URD32XXXX0630 IS4x0500B 320000 6 9URD32XXXX0700 IS4x0700B 781000 6 9URD33XXXX0900 IS4x0820B 1200000 6 9URD33XXXX1100 IS4x0920B 2530000 6...

Page 30: ...Digistart IS soft starters are internally bypassed and do not require an external bypass contactor Non bypassed soft starters may be installed with an external bypass contactor Select a contactor with an AC1 rating greater than or equal to the full load current rating of the connected motor Internally bypassed models IS1x0023B IS1x0043B IS1x0053B IS1x0076B IS1x0097B IS1x0105B IS2x0145B IS2x0170B I...

Page 31: ...ge Housing of equipment Level 3 IEC61000 4 3 Radiated radio frequency field Housing of equipment Level 3 IEC61000 4 4 Successive rapid transients Control and power cables Level 4 IEC61000 4 5 Surges Power cables Level 4 IEC61000 4 6 Conducted radio frequency Control and power cables Level 3 IEC61000 4 11 Voltage dips short time interruptions Class 2 4 9 2 Conducted and radiated emissions If the Di...

Page 32: ...mode 5 2 Removing and replacing the keypad The keypad can be removed from the soft starter and mounted remotely on a panel using the remote mounting kit The keypad stores a backup copy of the parameters in the soft starter so one keypad can be used to program multiple Digistart IS starters NOTE The keypad can be removed or replaced while the starter is running It is not necessary to remove mains o...

Page 33: ...ay Detected Select the required option using the and buttons Press M to proceed with the selection Copy Parameters Display to Starter Starter to Display If any of the settings in the keypad are not valid for the starter the keypad loads the default values NOTE If a setting in the keypad is not valid for the starter the keypad will display the message Par xx Out of Range 5 4 Displays The keypad dis...

Page 34: ... most recent successful start start duration seconds maximum start current drawn as a percentage of motor full load current calculated rise in motor temperature Last start 010 s 350 FLC Temp 5 5 4 6 Date and time The date time screen shows the current system date and time 24 hour format For details on setting the date and time see Set Date and Time on page 65 DD MMM YYYY HH MM SS 5 4 7 Performance...

Page 35: ...be delivered from the factory WARNING Always apply control voltage before or with mains voltage 6 1 Control wiring Figure 6 1 Control terminals for basic connection 08335 A DI2 24V DI3 24V DI4 24V 24V CSR CSL CSH DI1 110 210 VAC 10 15 220 440 VAC 10 15 F1 E CSH CSR or CSL CSR Control supply DI1 24V Start DI2 24V Stop DI3 24V Reset F1 Fuse optional For keypad control the soft starter requires contr...

Page 36: ...e following applications are available through the Quick Setup Menu Pump centrifugal submersible Fan damped undamped Compressor screw reciprocating Conveyor Crusher rotary jaw Use the M button to select the characteristics you want to modify and adjust the value using and To confirm the selection press the M key To exit the Quick Setup Menu and go back to the standard display press several times F...

Page 37: ... on page 43 7 2 Soft start methods Soft starters offer a variety of methods to control motor starting Each soft start method uses a different primary control parameter Table 7 1 Soft start methods Soft Start Method Parameter Controlled Performance Parameters Influenced Timed Voltage Ramp Voltage Start current start torque acceleration Constant Current Current Start torque acceleration Torque Contr...

Page 38: ...rent in order to start the motor within a specified time and using a selected acceleration profile CAUTION Adaptive Control cannot start the motor faster than a direct on line DOL start If the start ramp time Pr 2D is shorter than the motor s DOL start time starting current may reach DOL levels Every application has a particular starting profile based on characteristics of the load and the motor A...

Page 39: ... affects both starting and stopping performance If the motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 5 to 10 If the motor speed fluctuates during starting or stopping decrease the gain setting slightly NOTE Changing the gain setting resets the starter s adaptive control learning The first start after changing the gain will use constant curr...

Page 40: ...inertia loads NOTE Adaptive control does not actively slow the motor down and will not stop the motor faster than a coast to stop To shorten the stopping time of high inertia loads use brake Every application has a particular stopping profile based on characteristics of the load and the motor Adaptive Control offers three different stopping profiles Choose the adaptive control profile that best ma...

Page 41: ...top increase the gain setting by 5 to 10 If the motor speed fluctuates during starting or stopping decrease the gain setting slightly NOTE Changing the gain setting resets the starter s adaptive control learning The first start after changing the gain will use constant current 7 3 4 Brake Brake reduces the time the motor requires to stop During braking an increased noise level from the motor may b...

Page 42: ... motor thermal model If you are using jog install a motor thermistor or allow sufficient restart delay Pr 6G Soft start and soft stop are not available during jog operation Jog is only available for the primary motor For more information on primary and secondary motor sets see Secondary motor set on page 62 Jog works by effectively changing the frequency and voltage applied to the motor This is ac...

Page 43: ... functions are not supported with inside delta six wire operation If these functions are programmed when the starter is connected inside delta the behaviour is as given below Table 7 5 Inside delta compatibility Adaptive Control Start The starter performs a constant current start Adaptive Control Stop The starter performs a TVR soft stop if Pr 2I Stop Time is 0 secs If Pr 2I is set to 0 secs the s...

Page 44: ...ollowing sub menus Table 8 1 Programming menu structure Quick Setup Menu The Quick Setup Menu allows you to select common applications and guides you through the parameter setup process for these applications Standard Menu The Standard Menu provides access to commonly used parameters allowing you to configure the Digistart IS to suit your application Advanced Menu The Advanced Menu provides access...

Page 45: ...play a confirmation message then return to the status screens 8 5 Quick setup details To access the Quick Setup Menu press the M button and select Quick Setup Menu The Quick Setup Menu makes it easy to configure the Digistart IS for common applications The Digistart IS selects the parameters relevant to the application and suggests a typical setting and you can adjust each parameter to suit your e...

Page 46: ...onds 400 30 seconds 20 seconds Crusher Jaw Motor Full Load Current Start Mode Start Ramp Time Current Limit Excess Start Time Locked Rotor Time 1A 2A 2D 2B 5A 1C Model dependent Constant Current 10 seconds 450 40 seconds 30 seconds 8 6 Standard menu The standard menu provides access to commonly used parameters For parameter details see Parameter Descriptions on page 51 Table 8 3 Standard menu Para...

Page 47: ...ay M 9A Languages 9B User Screen Top Left Motor Current 9C User Screen Top Right Motor pf 9D User Screen Bottom Left Hours Run 9E User Screen Bottom Right kWh 9J F1 Button Action Setup Auto Start Stop 9K F2 Button Action None 9M Display A or kW Current 8 7 Advanced menu The Advanced Menu gives access to all the programmable parameters in the Digistart IS See Parameter Descriptions on page 51 Table...

Page 48: ...y 00 00 minutes seconds 4C Relay A Off Delay 00 00 minutes seconds 4D Relay B Action Run 4E Relay B On Delay 00 00 minutes seconds 4F Relay B Off Delay 00 00 minutes seconds 4G Relay C Action Trip 4H Relay C On Delay 00 00 minutes seconds 4I Relay C Off Delay 00 00 minutes seconds 4J Relay D Action Off 4K Relay E Action Off 4L Relay F Action Off 5 Protection Settings M 5A Excess Start Time 00 20 m...

Page 49: ...Graph Timebase 10 seconds 9H Graph Maximum Adjustment 400 9I Graph Minimum Adjustment 0 9J F1 Button Action Setup Auto Start Stop 9K F2 Button Action None 9L Current Calibration 100 9M Display A or kW Current 10 Auto Reset M 10A Auto Reset Action Do Not Auto Reset 10B Maximum Resets 1 10C Reset Delay Groups A B 00 05 minutes seconds 10D Reset Delay Group C 5 minutes 11 Secondary Motor Set M 11A Mo...

Page 50: ...00 15B Emergency Run Disable 15C Adjustment Lock Read Write 15D Shorted SCR Action 3 Phase Control Only 15E Jog Torque 50 16 Protection Action M 16A Motor Overload Trip Starter 16B Excess Start Time Trip Starter 16C Current Imbalance Trip Starter 16D Underpower Trip Starter 16E Overpower Trip Starter 16F Reserved 16G Reserved 16H Frequency Trip Starter 16I Input A Trip Trip Starter 16J Input B Tri...

Page 51: ...Trip Point 8H Analog Output B NOTE Analog Output B is only available if the input output expansion card is installed 8I Analog B Scale 8J Analog B Maximum Adjustment 8K Analog B Minimum Adjustment 14B RTD PT100 B C NOTE PT100 inputs B to G are only available if the RTD PT100 and ground fault protection card has been installed 14C RTD PT100 C C 14D RTD PT100 D C 14E RTD PT100 E C 14F RTD PT100 F C ...

Page 52: ...ted If current ramp starting is not required set the initial current equal to the current limit No Function Range Default 2D Start Ramp Time 00 01 to 03 00 minutes seconds 00 10 Sets the total start time for an Adaptive Control start or the ramp time for current ramp starting from the initial current to the current limit No Function Range Default 2E Adaptive Start Profile Early Acceleration Consta...

Page 53: ... Range Default 2N Brake Time 00 01 to 00 30 minutes seconds 00 01 Sets the duration for DC injection during a braking stop NOTE Pr 2N is used in conjunction with Pr 2I See Brake on page 41 for details Auto start and auto stop The Digistart IS can be programmed to start and stop automatically after a specified delay or at a specified time of day Auto start and auto stop can be set separately Auto s...

Page 54: ...use Input A to select between local and remote control Pr 3M must be set to LCL RMT Anytime or LCL RMT when Off Emergency Run In emergency run the soft starter continues to run until stopped ignoring all trips and warnings see Pr 15B for details Closing the circuit across DI4 24V activates emergency run Opening the circuit ends emergency run and the Digistart IS stops the motor Emergency Stop The ...

Page 55: ...ard is installed No Function Range Default 3M Local Remote LCL RMT Anytime LCL RMT When Off Local Control Only Remote Control Only LCL RMT Anytime Selects when the LCL RMT button can be used to switch between local and remote control and enables or disables the local control buttons and remote control inputs The STOP button on the keypad is always enabled LCL RMT Anytime LCL RMT button is always e...

Page 56: ...gh Current Flag while the motor is running Motor Temp Flag The relay closes when the motor temperature flag activates see Pr 7C Motor Temperature Flag Input A Trip The relay closes when Input A activates to trip the soft starter Input B Trip The relay closes when Input B activates to trip the soft starter Motor Overload The relay closes when the starter trips on Motor Overload Current Imbalance Th...

Page 57: ... 16 The default response is a trip CAUTION The protection settings are vital for safe operation of the soft starter and motor Defeating the protection may compromise the installation and should only be done in the case of emergency No Function Range Default 5A Excess Start Time 00 00 to 04 00 minutes seconds 00 20 5B Excess Start Time 2 Excess start time is the maximum time the Digistart IS will a...

Page 58: ...rements every half cycle NOTE Ground fault protection is only available if the RTD PT100 and ground fault protection card is fitted No Function Range Default 5L Motor Temperature Check Do Not Check Check Do Not Check Selects whether the Digistart IS will verify the motor has sufficient thermal capacity for a successful start The soft starter compares the motor s calculated temperature with the tem...

Page 59: ...Input Trip Do Not Trip Trip High Trip Low Do Not Trip Selects the soft starter s response to the analog input signal The soft starter can be configured to trip if the voltage measured at the analog input falls below or rises above the level set in Pr 8C Analog Trip Point as a percentage of the maximum value of Pr 8B Analog Input Scale No Function Range Default 8B Analog Input Scale 0 10 2 10 V 2 1...

Page 60: ...t The average current measured on three phases Motor pf The motor s power factor measured by the soft starter Mains Frequency The average frequency measured on three phases Motor kW The motor s running power in kilowatts Motor HP The motor s running power in horsepower Motor Temp The motor s temperature calculated by the thermal model kWh The number of kilowatt hours the motor has run via the soft...

Page 61: ...nal current metering device Calibration Current shown on Digistart IS display Current measured by external device e g 102 66A 65A NOTE This adjustment affects all current based functions and protections No Function Range Default 9M Display A or kW Current Motor kW Current Selects whether the Digistart IS will display current amperes or motor kilowatts on the main monitoring screen 8 8 11 Group 10 ...

Page 62: ...No Function Range Default 11A Motor FLC 2 Model dependent Model dependent Sets the secondary motor s full load current No Function Range Default 11B Dual Thermal Model Single Dual Single Activates dual thermal modelling The dual thermal model is required only if the Digistart IS is controlling two physically separate motors NOTE The second thermal model is only active if Pr 11B Dual Thermal Model ...

Page 63: ...ection card The inputs can trip the soft starter when the temperature exceeds a specified point and different trip temperatures can be set for each input PT100 inputs B to G are only available if the RTD PT100 and ground fault protection card has been installed No Function Range Default 14A RTD PT100 A C 14B RTD PT100 B C 14C RTD PT100 C C 14D RTD PT100 D C 0 to 250 C 50 C 14E RTD PT100 E C 14F RT...

Page 64: ...tely PowerThrough can only operate with internally bypassed soft starters NOTE PowerThrough only operates with in line connected motors No Function Range Default 15E Jog Torque 20 to 100 50 Sets the torque level for jog operation See Jog Operation for details 8 8 17 Group 16 Protection action These parameters define how the soft starter will respond to different protection events The soft starter ...

Page 65: ...meter settings to a file This file contains default parameter settings until a user file is saved Load User Set 2 Reloads the parameter settings from User Set 2 The saved files and current operating settings are stored in both the keypad and in the soft starter The keypad will prompt you to synchronise the settings whenever it is plugged into a new Digistart IS To load or save parameter settings s...

Page 66: ...ignal simulation follows the run simulation in the Simulations menu See Output signal simulations on page 67 for details The simulations are only available when the soft starter is in Ready state control voltage is available and the keypad is active NOTE Access to the simulation tools is protected by the access code see Access Code on page 44 The default access code is 0000 Protection simulation T...

Page 67: ...owing outputs are available to simulate Programmable relay A Programmable relay B Programmable relay C Run relay Low current flag High current flag Motor temperature flag Analog output A Analog output B NOTE To test operation of the flags motor temperature and low high current set an output relay to the appropriate function and monitor the relay s behaviour To use the signal simulation 1 Open the ...

Page 68: ...p 1 is the most recent and trip 8 is the oldest stored trip To open the Trip Log 1 Open the Logs Menu 2 Scroll to Trip Log and press M 3 Use the and buttons to select a trip to view and press M to display details To close the log and return to the main display press repeatedly Event log The Event Log stores time stamped details of the starter s 99 most recent events actions warnings and trips incl...

Page 69: ...rred on the real time clock or the backup battery voltage is low If the battery is low and the power is off date time settings will be lost Reprogram the date and time Related Pr 16O Current imbalance Current imbalance can be caused by problems with the motor the environment or the installation such as An imbalance in the incoming mains voltage A problem with the motor windings A light load on the...

Page 70: ...cal supplier with the fault code X Related Pr None L1 phase loss L2 phase loss L3 phase loss This trip is not adjustable During pre start checks the starter has detected a phase loss as indicated In run state the starter has detected that the current on the affected phase has dropped below 3 3 of the programmed motor FLC for more than 1 second indicating that either the incoming phase or connectio...

Page 71: ...error occurred loading data from the EEPROM to RAM when the keypad powered up The parameter set or values in the keypad do not match the parameters in the starter Load User Set has been selected but no saved file is available Reset the fault The starter will load the default settings If the problem persists contact your local distributor Related Pr None Phase sequence The phase sequence on the sof...

Page 72: ...arter may be in Local control mode When the soft starter is in Local control mode the Local LED on the starter is on Press the LCL RMT button once to change to Remote control The control wiring may be incorrect Check that the remote start stop and reset inputs are configured correctly see Control Wiring on page 20 for details The signals to the remote inputs may be incorrect Test the signalling by...

Page 73: ... loaded soft stop will have limited effect Adaptive Control brake jog and PowerThrough functions not working These features are only available with in line installation If the Digistart IS is installed inside delta these features will not operate After selecting Adaptive Control the motor used an ordinary start and or the second start was different to the first The first Adaptive Control start is ...

Page 74: ...the input side of the contactor The main contactor is controlled by the Digistart IS Main Contactor output which by default is assigned to Output Relay A terminals COM1 RLO1 Figure 10 1 Installation with main contactor RLC3 COM3 COM1 RLO1 24V 0V RLO2 COM2 RLO3 AO1 0V COM4 RLC4 RLO4 TH2 TH1 DI2 24V DI3 24V DI4 24V 24V 24V DI5 PT4 PT5 PT3 CSR CSL CSH DI1 E 110 210 VAC 10 15 220 440 VAC 10 15 6 T3 2 ...

Page 75: ...ass contactor 08534 A 7 6 5 3 2 1 1 4 8 9 KM1 RLC3 COM3 6 T3 2 T1 COM1 RLO1 24V 0V 4 T2 RLO2 COM2 RLO3 AO1 0V COM4 RLC4 RLO4 TH2 TH1 DI2 24V DI3 24V DI4 24V 24V 24V DI5 PT4 PT5 PT3 CSR CSL CSH 5 L3 3 L2 DI1 1 L1 KM1 F1 E 110 210 VAC 10 15 220 440 VAC 10 15 E B L1 B L2 B L3 1 Control voltage 2 Remote control inputs 3 Motor thermistor input 4 RTD PT100 input 5 24 Vdc output 6 Relay outputs 7 Analog ...

Page 76: ...in situations that require testing and or compliance with specific standards as it is not certified Figure 10 3 Emergency run operation 08535 A 7 6 5 4 3 2 1 8 9 RLC3 COM3 COM1 RLO1 24V 0V RLO2 COM2 RLO3 AO1 0V COM4 RLC4 RLO4 TH2 TH1 DI2 24V DI3 24V DI4 24V 24V 24V DI5 PT4 PT5 PT3 CSR CSL CSH DI1 E 110 210 VAC 10 15 220 440 VAC 10 15 6 T3 2 T1 4 T2 5 L3 3 L2 1 L1 E 1 Control voltage 2 Remote contr...

Page 77: ...15 220 440 VAC 10 15 1 Control voltage 2 Remote control inputs 3 Motor thermistor input 4 RTD PT100 input 5 24 Vdc output 6 Relay outputs 7 Analog output 8 Three phase supply 9 Motor terminals S1 Start stop contact S2 Reset contact S3 Auxiliary trip contact F1 Semiconductor fuses optional COM1 RLO1 Relay output A COM2 RLO2 Run relay output COM3 RLC3 RLO3 Relay output B COM4 RLC4 RLO4 Relay output ...

Page 78: ... must be set to emergency stop CAUTION If the brake torque is set too high the motor will stop before the end of the brake time and the motor will suffer unnecessary heating which could result in damage Careful configuration is required to ensure safe operation of the starter and motor A high brake torque setting can result in peak currents up to motor DOL being drawn while the motor is stopping E...

Page 79: ...ns the braking contactor KM2 Figure 10 6 Soft braking 1 Control voltage model dependent KA3 Brake relay 2 Remote control inputs KA4 Zero speed detector relay 3 Motor thermistor input KM1 Line contactor Run 4 RTD PT100 input KM2 Line contactor Brake 5 Relay outputs KT1 Run delay timer 6 Three phase supply KT2 Brake delay timer 7 Motor terminals KT3 Zero speed detector delay timer A2 Zero speed dete...

Page 80: ...ctor KM2 This closes Input A and the Digistart IS controls the motor according to the secondary motor settings Figure 10 7 Two speed motor 1 Control voltage 2 Remote control inputs 3 Motor thermistor input 4 RTD PT100 input 5 Relay outputs 6 Three phase supply 7 Motor terminals 8 Remote low speed start input 9 Remote high speed start input F1 Semiconductor fuses optional KA1 Remote start relay low...

Page 81: ...duction motor KM1 Changeover contactor F1 Semiconductor fuses optional S1 Start stop contact S2 Reset contact R1 Rotor resistance external Parameter settings Pr 4D Relay B Action Select Changeover Contactor Pr 4E Relay B On Delay Set this to the maximum time 5m 00s Pr 13A Motor Data 1 Ramp Select Dual Ramp for slip ring induction motor control Pr 13D Changeover Time Default setting is 150 millisec...

Page 82: ...capability compliant with EU Directive 89 336 EEC EMC Emissions IEC 60947 4 2 Class B EMC Immunity IEC 60947 4 2 Inputs Input rating Active 24 Vdc 8 mA approx Start DI1 24V Normally open Stop DI2 24V Normally closed Reset DI3 24V Normally closed Programmable inputs Input A DI4 24V Normally open Input B DI5 24V Normally open Motor thermistor TH1 TH2 Trip 3 6 k reset 1 6k PT100 RTD PT3 PT4 PT5 Accur...

Page 83: ... 4 5 watts per ampere approx Fan noise IS1x0076B to IS2x0220B excluding IS2x0170B 32 db IS3x0255B to IS4x1000B 49 db IS3x0255N to IS4x0430N 49 db IS4x0650N to IS4x0930N 56 db IS561200N to IS561600N 58 db Certification UL C UL UL 508 IS1x0023B to IS1x0105B IP20 NEMA1 UL Indoor Type 1 IS2x0145B to IS4x1000B and IS3x0255N to IS561600N IP00 UL Indoor Open Type CE IEC 60947 4 2 CCC GB 14048 6 C IEC 609...

Page 84: ...er to perform on Digistart IS soft starters Regular servicing operations and simple methods for checking that the starter is operating correctly are described below 12 1 Care Printed circuits and internal components do not normally require any maintenance Contact your local distributor or the nearest approved repair company in the event of a problem CAUTION Do not dismantle the printed circuits wh...

Page 85: ... the soft starter must be fitted with a Modbus Module Digistart IS Finger Guard Finger guards may be specified for personnel safety and can be used on Digistart IS soft starter models 0145B to 0255B Finger guards x 6 fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP20 protection 08318 A Digistart IS I O Expansion The input output expansi...

Page 86: ...nical Installation Electrical Installation Keypad and Status Quick Start Commissioning Operation Programming Diagnostics Application Examples Technical Data Maintenance Options 86 Digistart IS User Guide www controltechniques com Issue 4 ...

Page 87: ...nical Installation Electrical Installation Keypad and Status Quick Start Commissioning Operation Programming Diagnostics Application Examples Technical Data Maintenance Options Digistart IS User Guide 87 Issue 4 www controltechniques com ...

Page 88: ...0477 0001 04 710 08006 00D È710 08006 00DBËÍ ...

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