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Emerson Bettis G Series, Installation, Operation And Maintenance Manual

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Installation, Operation and Maintenance Manual

VA-DC-000-1878 Rev. 0

 

December 2020

43

Section 6: Actuator Support Information

Actuator Support Information

Item 

No.

G01 
WT.

G2

WT.

G3

WT.

G4 

WT.

G5

WT.

G7

WT.

G8

WT.

G10 
WT.

Module 

Description

3

lb

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

48” Dia. Power

kg

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

3

lb

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

52” Dia. Power

kg

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

5

lb

160

225

320

564

975

2,740 3,545 4,975

SR1 Spring

kg

73

102

145

256

442

1,243 1,608 2,257

5

lb

158

215

310

549

980

2,630 2,345 4,515

SR2 Spring

kg

72

98

141

249

445

1,193 1,064 2,048

5

lb

153

215

295

534

925

2,410 3,085 4,095

SR3 Spring

kg

153

98

295

534

925

2,410 3,085 4,095

5

lb

144

200

280

474

860

2,210

N/A

3,735

SR4 Spring

kg

65

91

127

215

390

1,002

N/A

1,694

5

lb

N/A

200

N/A

N/A

N/A

N/A

N/A

N/A

SRA5 Spring

kg

N/A

91

N/A

N/A

N/A

N/A

N/A

N/A

5

lb

N/A

180

N/A

N/A

N/A

N/A

N/A

N/A

SRA6 Spring

kg

N/A

82

N/A

N/A

N/A

N/A

N/A

N/A

7

lb

18

34

47

82

100

181

270

530

M18 SR

Override Cylinder

kg

8.2

15.3

21.2

36.9

45

81.45 1,275

239

2

lb

35

35

35

45

50

35

45

50

M18 SR Pump / 

Reservoir

kg

14.5

14.5

14.5

20.4

22.7

14.5

20.4

22.7

6.3 

G01 Tool Style and Wrench Size

Table 13. 

G01 Tool Style and Wrench Size

Item No.

Wrench Size

Item Qty.

Location or 

Description

Recommended 

Tool Style

1 - 110

9/16”

4

Hex Cap Screws

Socket

1 - 160

1/2”

4

Hex Cap Screws

Socket

1 - 180

3/8” sq.

2

Stop Screws

Open End or Adjustable

1 - 190

1 - 15/16”

2

Hex Jam Nuts

Open End or Adjustable

3 - 20

3/8”

2

Tie Bar (flats)

Open End or Adjustable

3 - 40

3/8” sq.

1

Piston Rod

Male Drive

3 - 90

1 - 1/8”

2

Standard Hex Nuts

Socket

3 - 100

9/16”

4

Hex Cap Screws

Socket

3 - 120

5/8” sq.

1

Pipe Plug

Open End or Adjustable

3 - 130

3/16”

2

Socket Cap Screws

Allen

5 - 20

9/16”

4

Hex Cap Screws

Socket

7 - 80

9/16”

4

Hex Cap Screws

Socket

7 - 110

1/8” sq.

1

Square Head Pipe Plug

Open End or Adjustable

7 - 120

9/16” sq.

1

Square Head Pipe Plug

Square Head Pipe Plug

12

1”

1

Breather Assembly

Socket

13

3/4”

2

Vent Check Assembly

Open End

-

3/8” sq.

1

Tension rod

Male Drive

Summary of Contents for Bettis G Series

Page 1: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 Bettis G01 through G10 Spring Return Pneumatic Actuators with M18 Hydraulic Override ...

Page 2: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 Notes This page intentionally left blank ...

Page 3: ...embly 13 2 5 G7 through G10 M18 Hydraulic Override Cylinder Disassembly 13 2 6 M18 Pump Disassembly 14 2 7 M18 Reservoir Disassembly 15 Section 3 Actuator Reassembly 3 1 General Reassembly 16 3 2 Drive Module Reassembly 16 3 3 Pneumatic Power Module Reassembly 21 3 4 G2 and G3 Early Model Pneumatic Power Module Reassembly 24 3 5 G01 through G5 M18 Hydraulic Override Cylinder Reassembly 27 3 6 G7 t...

Page 4: ... 7 1 Fault Insertion 49 7 2 Operational Test 50 Section 8 Removal and Decommissioning 8 1 Removal and Decommissioning 51 List of Tables List of Tables 52 Appendix A List of Drawings A 1 Part No 121410 G1 2 3 4 5 SRX H Pneumatic Assembly Drawing Sheet 1 of 2 53 A 2 Part No 121410 G1 2 3 4 5 SRX H Pneumatic Assembly Drawing Sheet 2 of 2 54 A 3 Part No 121411 G7 8 10 13 SRX H Pneumatic Assembly Drawi...

Page 5: ...ith the module s that are to be worked on 1 1 5 This procedure should only be implemented by a technically competent technician who should take care to observe good workmanship practices 1 1 6 Numbers in parentheses indicate the bubble number reference number used on the Bettis assembly drawing and Actuator Parts List 1 1 7 This procedure is written using the stop screw side of the housing 1 10 as...

Page 6: ...he instructions contained within this Service Instruction are strictly adhered to and executed by well trained equipped prepared and competent personnel WARNING Read warning signs For the protection of personnel working on Bettis actuators this procedure should be reviewed and implemented for safe disassembly and reassembly Close attention should be noted to the WARNINGS CAUTIONS and NOTES contain...

Page 7: ...draulic Override Module use part number 121411 1 4 3 M18 Manual Hydraulic Override System operating instructions part number VA DC 000 1879 with M18 Assembly Drawing part number VA ED 005 1120 1 5 Service Support Items 1 5 1 Bettis module service kits 1 5 2 For rod extension retainer nut tool part number refer to the following Table NOTE These tools are required only when extension rod assembly 1 ...

Page 8: ...ce 20 F to 350 F use Shell Tellus T 32 Automatic Transmission Fluid For low temperature service 40 F to 150 F use Univis J13 or HVI 13 Hydraulic Fluid 1 7 General Tool Information 1 7 1 Tools All tools Hexagons are American Standard inch Large adjustable wrench two 2 large screwdrivers Allen wrench set set of open box end wrenches rubber or leather mallet torque wrench up to 1 200 lb ft 1 627 Nm b...

Page 9: ...ne by the actuator If the valve does not have internal stops adjust the actuator to the fully open position Using this as a reference point rotate the valve closed and adjust to the valve manufacturer s specifications for total rotation 1 9 3 Good instrument practices are also recommended Clean dry regulated pneumatic pressure is essential for long service life and satisfactory operation It should...

Page 10: ... supply line pressure 4 Control valve and fitting orifice size 5 Torque requirements of the valve 6 Size of the actuator 7 Setting of speed controls 8 Hydraulic manual override where available 1 10 5 Due to the interaction of these variables it is difficult to specify a normal operating time Faster operating time may be obtained by using one or more of the following 1 Larger supply lines 2 Larger ...

Page 11: ...spring module while spring is compressed 2 1 2 When the spring module is to be removed it should be removed from the drive module prior to the pneumatic power module removal or disassembly 2 1 3 The pneumatic power module can be disassembled while still attached to the drive module or the pneumatic power module can be removed from the drive module and disassembled separate to the actuator refer to...

Page 12: ... 2 2 1 Mark and record location of the ports on outer end cap 3 80 and inner end cap 3 10 2 2 2 If actuator is equipped with a power module mounted extended stop ES then rotate the ES until clear of the piston rod 3 40 2 2 3 Remove breather assembly 12 from outer end cap 3 80 2 2 4 Refer to assembly drawing sheet 2 Detail E Remove two socket cap screws 3 130 with lock washer 3 140 from outer end c...

Page 13: ...ls equipped with outboard and inboard tie bar nuts skip this step and go to step 2 2 10 2 2 9 1 Refer to assembly drawing page 2 of 2 Detail D Remove two split ring halves 3 50 and one retainer ring 3 60 from outboard side of piston 3 30 NOTE Piston 3 30 acts as the retainer for inboard split ring halves 3 50 When removing the piston be careful to not lose inboard split ring halves 3 50 2 2 9 2 Re...

Page 14: ...ctuators remove two hex nuts 3 90 from housing 1 10 These two nuts will be loose after tie bars 3 20 are removed in step 2 2 8 1 and will be in the area where the piston rod passes through the housing 1 10 NOTE The piston rod 3 40 removal as outlined in step 2 2 14 is only required when the piston rod is being replaced or when the drive module is to be disassembled 2 2 14 Unscrew and remove piston...

Page 15: ... position indicator assembly 1 140 in relation to the top of yoke 1 70 2 3 8 Remove position indicator assembly 1 140 from top of yoke 1 70 2 3 9 Remove spring pin 1 100 from top of yoke 1 70 2 3 10 Remove hex cap screws 1 110 with lock washers 1 115 from housing cover 1 20 NOTE Steps 2 3 11 and 2 3 12 are used only on G7 G8 and G10 drive modules Drive modules G01 G2 G3 G4 and G5 will skip steps 2...

Page 16: ... inserting 3 8 16 UNC screw into top of the yoke pin and pull straight up and out 2 3 20 Remove guide block 1 30 from between the arms of yoke 1 70 2 3 21 Remove yoke guide block bushing 2 30 from the top of guide block 1 30 2 3 22 Remove yoke guide block bushing 2 30 from the top of the lower yoke arm of yoke 1 70 NOTE G01 model actuators skip steps 2 3 23 through 2 3 25 and continue disassembly ...

Page 17: ...ulic ram cover 7 10 from hydraulic override end cap 7 70 2 4 2 Remove hydraulic ram 7 20 from hydraulic ram cover 7 10 2 5 G7 through G10 M18 Hydraulic Override Cylinder Disassembly NOTE For M18 Hydraulic Override Cylinder removal from spring cartridge refer to Section 5 step 5 1 Refer to drawing VA121411 for details 2 5 1 Unscrew and remove hex cap screws 7 80 with lock washers 7 90 from outer en...

Page 18: ...actuator and reservoir 10 2 6 3 Remove mounting bracket 30 90 from the actuator 2 6 4 Remove all counter sunk cap screws 30 100 from the mounting bracket 30 90 2 6 5 Remove acorn nut 25 450 lock washer 25 460 control knob 25 200 and control pointer 25 150 from the M18 override 2 6 6 Remove socket cap screws 25 240 from the cover 25 140 NOTE Note the bottom two access holes to reach socket cap scre...

Page 19: ...em control valve 20 10 280 2 6 16 Remove pump rod 20 10 50 from pump cylinder 20 10 20 2 6 17 Remove rod wiper 20 20 20 rod bushing 20 20 30 and Polypak seal 20 20 10 from the pump cylinder 20 10 20 bore 2 6 18 Remove retainer ring 20 10 80 from manifold 20 10 10 2 6 19 Use 1 4 20 UNC socket cap screw 20 10 240 as provided in service kit to remove the pin cylinder 20 10 60 from the manifold 20 10 ...

Page 20: ...subjected to sliding or rotating motion Sealing surfaces of the cylinder tie bars and piston rod must be free of deep scratches pitting corrosion and blistering or flaking coating CAUTION Inspect parts before use Actuator parts that reflect any of the above listed characteristics should be replaced with new parts 3 1 4 Before installation coat all moving parts with a complete film of lubricant Coa...

Page 21: ...to the outside of guide block 1 30 3 2 4 Install second spherical washer 1 40 over threaded end of extension rod assembly 1 50 NOTE The spherical side of the washer will go on the extension rod assembly facing the head of the extension rod assembly 3 2 5 Install extension rod assembly 1 50 into guide block 1 30 and up against the first spherical washer 1 40 3 2 6 Install extension retainer nut 1 6...

Page 22: ...bly 9 50 and screw into guide block 1 30 3 2 12 Tighten extension retainer nut assembly 9 60 until extension rod assembly 9 50 cannot move Back off the extension retainer nut assembly 9 60 just enough to allow for extension rod assembly 9 50 to move freely NOTE Consult Houston Texas Bettis Service Coordinator for yoke bearing yoke pin bearing or yoke guide block bushing installation information 3 ...

Page 23: ...0 by inserting into the upper yoke arm upper yoke guide block bushing guide block lower yoke guide block bushing lower yoke arm and resting on lower yoke pin thrust bearing 2 10 3 2 21 Install guide bar 1 90 into either side of housing 1 10 by inserting through the housing through guide block and then insert the guide bar into the other side of housing 1 10 3 2 22 Refer to assembly drawing page 2 ...

Page 24: ...Torque 5 lb ft Nm lb ft Nm G01 4 40 54 G5 8 100 136 G2 6 40 54 G7 8 100 136 G3 8 40 54 G8 12 100 136 G4 8 40 54 G10 16 100 136 NOTE Complete step 3 2 32 on G5 through G10 model actuators For G01 through G4 model actuators skip step 3 2 32 and proceed to step 3 2 33 3 2 31 On G5 through G10 models 3 2 31 1 Place lock washers 1 115 onto hex cap screws 1 120 NOTE Hex cap screws 1 120 are only used as...

Page 25: ...position indicator placement Install position indicator 1 220 over the exposed shaft of position indicator assembly 1 140 3 2 42 Install stop screw nuts 1 190 onto stop screws 1 180 3 2 43 Install O ring 2 90 onto stop screws 1 180 3 2 44 Install two stop screws 1 180 into two stop screw holes on the front of housing 1 10 3 2 45 Adjust both stop screws 1 180 back to settings recorded earlier in Se...

Page 26: ...sure inlet port should be positioned in the same position as recorded in Section 2 2 step 2 2 1 3 3 5 Place lock washers 3 110 onto hex cap screws 3 100 3 3 6 Install hex cap screws 3 100 with lock washers through housing 1 10 and into inner end cap 3 10 3 3 7 Refer to assembly drawing page 2 of 2 Detail D Install one O ring seal 4 70 into the seal groove in piston rod 3 40 3 3 8 Apply lubricant t...

Page 27: ...bricant and install by carefully pushing tie bars through piston 3 30 and rod T seal 4 50 3 3 14 Screw tie bars 3 20 into inner end cap 3 10 and tighten until the threads bottom out 3 3 15 Refer to assembly drawing page 2 of 2 Detail E Coat two O ring seals 4 80 with lubricant and install into outer end cap 3 80 3 3 16 Apply lubricant to one O ring seal 4 40 and install into the outer diameter O r...

Page 28: ...rt to move the piston to its full inboard position next to inner end cap 3 3 25 Remove pneumatic pressure from outer end cap 3 80 3 3 26 Install breather assembly 12 in outer end cap 3 80 NOTE Individual actuators may not have reducer bushing 14 depending on port and breather size 3 4 G2 and G3 Early Model Pneumatic Power Module Reassembly NOTE 1 Early G2 and G3 pneumatic power modules where equip...

Page 29: ...alling the back up rings do not align the skive cuts 3 4 5 4 If the back up rings are too long and the rings overlap beyond the skive cuts then the rings must be trimmed with a razor sharp instrument 3 4 6 Coat one D ring seal 4 60 with lubricant and install into the piston external seal groove NOTE The flat side of the D ring seal goes down into the seal groove 3 4 7 Install piston 3 30 onto pist...

Page 30: ...20 and into the O ring grooves provided 3 4 15 Apply lubricant to one O ring seal 4 40 and install into the outer diameter O ring groove of outer end cap 3 80 3 4 16 Apply lubricant to the bore of cylinder 3 70 3 4 17 Install lubricated cylinder 3 70 over piston 3 30 and onto inner end cap 3 10 When installing the cylinder over the piston seal tilt cylinder 15 to 30 degrees to piston rod CAUTION C...

Page 31: ...eal 8 30 into hydraulic ram cover 7 10 NOTE The lip of Polypak seal 8 30 are to face toward the hydraulic override end cap when installed in the hydraulic ram cover 3 5 3 Install rod wiper 8 10 into hydraulic ram cover 7 10 3 5 4 Install hydraulic ram 7 20 into hydraulic ram cover 7 10 NOTE When installing the hydraulic ram 7 20 push it through the hydraulic ram cover until the ram is at least flu...

Page 32: ...the piston rod 7 20 3 6 6 Install the piston 7 50 onto the piston rod 7 20 and up against the split rings install in step 3 5 4 3 6 7 Install two split ring halves 7 30 into the outboard groove in piston rod 7 20 and retain by installing retainer ring 7 40 onto the split ring halves 3 6 8 Install Polypak seal 8 60 into outer diameter seal groove of piston 7 50 NOTE The lip of Polypak seal 8 60 wil...

Page 33: ...tuator is not to exceed the maximum operating pressure rating listed on the actuator name tag Test the actuator using a properly adjusted self relieving regulator with gauge 3 6 20 Cycle the actuator five times at the maximum operating pressure MOP as listed on the actuator s name tag or the customer s normal actuator supply pressure If excessive leakage across the piston is noted generally a bubb...

Page 34: ...Test Optional pressure test could be performed on PED certified actuator by applying pressure to both sides of the piston simultaneously for a period of two 2 minutes If any leakage occurs across a static seal the unit must be disassembled and the cause of leakage determined and corrected WARNING PED pressure testing The actuators main pressure bearing parts will be tested in controlled conditions...

Page 35: ... per Section 5 2 4 2 Converting Double Acting Actuator to Spring Return with Override Cylinder Assembly 4 2 1 Remove Blind End Cap per steps 4 2 1 1 and 4 2 1 2 4 2 1 1 Remove hex cap screws 5 20 with spring lock washers 5 30 from blind end cap 5 10 4 2 1 2 Remove blind end cap 5 10 from end of housing 1 10 4 2 2 If pneumatic power module needs to be relocated due to fail mode requirements fail co...

Page 36: ...val For models G01 through G5 use step 5 1 5 and for G7 through G10 use step 5 1 6 WARNING Do not stand in front of cylinder Confirm that the M18 pump control knob is in the auto position prior to completing step 5 1 5 Do not stand directly in front of the M18 Override Cylinder when completing step 5 1 5 Stand to one side or the other 5 1 5 G01 through G5 M18 override cylinder removal 5 1 5 1 Unsc...

Page 37: ... for G7 through G10 use step 5 2 4 5 2 3 G01 through G5 M18 Override Cylinder installation 5 2 3 1 Insert M18 Hydraulic Override Cylinder assembly through spring cartridge outer end 5 2 3 2 Install lock washers 7 90 on to hex cap screws 7 80 5 2 3 3 Install hex cap screws 7 80 with lock washers 7 90 through hydraulic override end cap 7 70 and into outer end of spring cartridge 5 10 5 2 4 G7 throug...

Page 38: ...op screws 1 180 should be checked and setting recorded before stop screws are loosened or removed 5 3 1 Shut off and exhaust the operating media from both sides of the actuator s power cylinder 5 3 2 The M18 Override Cylinder must be removed prior to spring module removal Proceed to Section 5 1 and complete all steps 5 1 1 through 5 1 6 and then continue with step 5 3 3 5 3 3 Apply pneumatic press...

Page 39: ...seat NOTE If pneumatic pressure is not available to apply to the pressure inlet port B located in outer end cap 3 80 then remove pipe plug 3 120 or if equipped with an extended stop ES remove the ES Using a long rod go through the outer end cap pipe plug or ES vacant port hole and push on the piston rod to move the spring cartridge tension rod hex nut out of its cast hex seat 5 3 10 Unscrew the sp...

Page 40: ...recorded before stop screws are loosened or removed 5 4 1 On stop screw 1 180 that is located on the same side of the housing as spring cartridge 5 10 loosen stop screw nut 1 190 5 4 2 Unscrew or back out stop screw 1 180 to achieve over travel as illustrated in detail A on warning tag attached to spring module cover plate or to Bettis drawing part number 123650 5 4 3 Install O ring seal 6 20 into...

Page 41: ...s listed in the following Table Table 9 Spring Cartridge Tension Rod Torque Housing Model Torque 5 Housing Model Torque 5 lb ft Nm lb ft Nm G01 50 68 G5 240 325 G2 90 122 G7 240 325 G3 90 122 G8 240 325 G4 240 325 G10 240 325 5 4 7 Install lock washers 5 30 onto hex cap screws 5 20 5 4 8 Install hex cap screws 5 20 with lock washers 5 30 through housing 1 10 and into spring cartridge assembly 5 10...

Page 42: ...18 pump 5 4 15 Fluid filling instructions for M18 and M18 S Hydraulic Override Systems 5 4 15 1 To fluid fill M18 Manual Hydraulic Override System refer to instructions part number 126858 5 4 15 2 To fluid fill M18 S Manual Hydraulic Override System refer to instructions part number 121960 5 4 16 If removed install stop screw nuts 1 190 onto stop screws 1 180 5 4 17 If removed install O ring 2 90 ...

Page 43: ...cated in the end of housing 1 10 5 6 2 Using lifting equipment move the power module up to housing 1 10 and align piston rod 3 40 with extension rod assembly 1 50 5 6 3 Using a male square drive extension go through outer end cap 3 80 and screw piston rod 3 40 into extension rod assembly 1 50 CAUTION Do not cross thread piston rods When screwing piston rod into extension rod assembly 1 50 make cer...

Page 44: ...ON Carefully handle spherical washers When removing rod extension assembly from guide block be careful not to drop one of the spherical washers inside the housing 5 7 3 Remove rod extension assembly 1 50 from guide block 1 30 NOTE One spherical washer 1 40 will be removed from guide block 1 30 when extension rod assembly is removed 5 7 4 Remove the remaining spherical washer 1 40 from guide block ...

Page 45: ...washer 1 40 over threaded end of extension rod assembly 1 50 NOTE The spherical side of the washer will go on the extension rod assembly facing the head of the extension rod assembly 5 8 5 Install extension rod assembly 1 50 into right of guide block 1 30 and up against the first spherical washer 1 40 5 8 6 Install extension retainer nut assembly 1 60 over extension rod assembly 1 50 and screw int...

Page 46: ... lb 68 80 N A N A N A N A N A N A 9 Dia Power kg 30 5 36 N A N A N A N A N A N A 3 lb 75 73 5 88 N A N A N A N A N A 10 Dia Power kg 34 33 40 N A N A N A N A N A 3 lb 86 86 104 130 N A N A N A N A 12 Dia Power kg 39 39 47 59 N A N A N A N A 3 lb 96 96 114 145 N A N A N A N A 14 Dia Power kg 44 44 51 66 N A N A N A N A 3 lb N A 135 145 168 295 N A N A N A 16 Dia Power kg N A 61 66 76 134 N A N A N ...

Page 47: ...RA6 Spring kg N A 82 N A N A N A N A N A N A 7 lb 18 34 47 82 100 181 270 530 M18 SR Override Cylinder kg 8 2 15 3 21 2 36 9 45 81 45 1 275 239 2 lb 35 35 35 45 50 35 45 50 M18 SR Pump Reservoir kg 14 5 14 5 14 5 20 4 22 7 14 5 20 4 22 7 6 3 G01 Tool Style and Wrench Size Table 13 G01 Tool Style and Wrench Size Item No Wrench Size Item Qty Location or Description Recommended Tool Style 1 110 9 16 ...

Page 48: ... 4 Hex Cap Screws Socket 7 110 1 8 sq 1 Square Head Pipe Plug Open End or Adjustable 7 120 1 2 sq 1 Square Head Pipe Plug Open End or Adjustable 12 1 1 Breather Assembly Open End 13 3 4 2 Vent Check Assembly Open End 3 8 sq 1 Tension rod Male Drive Item No Wrench Size Item Qty Location or Description Recommended Tool Style 1 110 9 16 8 Hex Cap Screws Socket 1 160 9 16 4 Hex Cap Screws Socket 1 180...

Page 49: ...ws Socket 7 110 1 8 sq 1 Square Head Pipe Plug Open End or Adjustable 7 120 1 2 sq 1 Square Head Pipe Plug Open End or Adjustable 12 1 1 Breather Assembly Open End 13 3 4 2 Vent Check Assembly Open End 3 4 1 Tension rod Male Drive Item No Wrench Size Item Qty Location or Description Recommended Tool Style 1 110 3 4 8 Hex Cap Screws Socket 1 120 3 4 4 Hex Cap Screws Socket 1 160 9 16 6 Hex Cap Scre...

Page 50: ...Socket 7 100 1 1 8 8 Hex Cap Screws Socket 7 110 9 16 1 Flush Socket Head Pipe Plug Allen 7 130 9 32 sq 1 Square Head Pipe Plug Open End or Adjustable 12 1 1 Breather Assembly Open End 13 3 4 2 Vent Check Assembly Open End 3 4 1 Tension rod Male Drive Item No Wrench Size Item Qty Location or Description Recommended Tool Style 1 110 3 4 8 Hex Cap Screws Socket 1 120 3 4 4 Hex Cap Screws Socket 1 16...

Page 51: ...Hex Cap Screws Socket 7 100 1 5 16 8 Hex Cap Screws Socket 7 110 9 16 1 Flush Socket Head Pipe Plug Allen 7 130 9 32 sq 1 Square Head Pipe Plug Open End or Adjustable 12 1 1 Breather Assembly Open End 13 3 4 2 Vent Check Assembly Open End 3 4 1 Tension rod Male Drive Item No Wrench Size Item Qty Location or Description Recommended Tool Style 10 50 3 4 1 Acorn Nut Socket 10 80 3 8 2 Pipe Plug Socke...

Page 52: ...len 40 11 16 5 8 1 Male Elbow Open End or Adjustable 60 11 16 5 8 1 Male Connector Open End or Adjustable 80 10 3 16 2 Socket Cap Screws Allen 80 20 1 2 1 Elbow Open End or Adjustable 80 60 5 8 1 Bulkhead Adapter Open End or Adjustable 80 70 1 2 1 Hex Cap Nut Open End or Adjustable 80 120 3 8 1 Pivot Pin Open End or Adjustable 90 30 11 16 1 Check Valve Socket 90 40 11 16 1 Male Tube Adapter Open E...

Page 53: ...elubricate and reassemble Debris left in the cylinder or housing during maintenance Disassemble cylinder assembly to remove debris Reassemble cylinder assemble as necessary Defective valve Consult the valve manufacturer s documentation Apparent lack of torque Inadequate supply pressure Ensure supply pressure is above the minimum operating pressure of the actuator and that output torque produced at...

Page 54: ...vement of the actuator valve Upon successful completion of the above described Full Stroke Test procedure the Test Coverage can be considered 99 7 2 2 Partial Stroke Test when requested The Partial Stroke Test On line can be performed to improve the PFDAVG value and to satisfy PFDAVG average probability of failure on demand value A typical partial stroke value is 15 of the stroke and the recommend...

Page 55: ...from valve Turn OFF the power medium and bleed off all pressure first including storage tank if present Next bleed off pilot pressure disconnect pneumatic pressure supply pilot tubing and electrical wiring if equipped Before starting the disassembly a large area should be created around the actuator so to allow any kind of movement Separate the parts composing the actuator according to their natur...

Page 56: ...nsion Rod Torque 37 Table 10 M18 Override Cylinder End Cap to SR Cartridge Screw Torque 38 Table 11 M18 Hydraulic Override System Fluid Volume 42 Table 12 Module Weight by Item Number and Actuator Housing Size 42 Table 13 G01 Tool Style and Wrench Size 43 Table 14 G2 Tool Style and Wrench Size 44 Table 15 G3 Tool Style and Wrench Size 44 Table 16 G4 Tool Style and Wrench Size 45 Table 17 G5 Tool S...

Page 57: ...ation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 53 Appendix Appendix Appendix A List of Drawings A 1 Part No 121410 G1 2 3 4 5 SRX H Pneumatic Assembly Drawing Sheet 1 of 2 Figure A 1 ...

Page 58: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 54 Appendix Appendix A 2 Part No 121410 G1 2 3 4 5 SRX H Pneumatic Assembly Drawing Sheet 2 of 2 Figure A 2 ...

Page 59: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 55 Appendix Appendix A 3 Part No 121411 G7 8 10 13 SRX H Pneumatic Assembly Drawing Sheet 1 of 2 Figure A 3 ...

Page 60: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 56 Appendix Appendix A 4 Part No 121411 G7 8 10 13 SRX H Pneumatic Assembly Drawing Sheet 2 of 2 Figure A 4 ...

Page 61: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 57 Appendix Appendix A 5 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 1 of 7 Figure A 5 ...

Page 62: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 58 Appendix Appendix A 6 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 2 of 7 Figure A 6 ...

Page 63: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 59 Appendix Appendix A 7 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 3 of 7 Figure A 7 ...

Page 64: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 60 Appendix Appendix A 8 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 4 of 7 Figure A 8 ...

Page 65: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 61 Appendix Appendix A 9 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 5 of 7 Figure A 9 ...

Page 66: ...December 2020 Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 62 Appendix Appendix A 10 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 6 of 7 Figure A 10 ...

Page 67: ...Installation Operation and Maintenance Manual VA DC 000 1878 Rev 0 December 2020 63 Appendix Appendix A 11 Part No VA ED 005 1120 M18 Assembly Drawing Sheet 7 of 7 Figure A 11 ...

Page 68: ...We reserve the right to modify or improve the designs or specifications of our products at any time without notice For complete list of sales and manufacturing sites please visit www emerson com actuationtechnologieslocations or contact us at info actuationtechnologies emerson com NORTH SOUTH AMERICA 19200 Northwest Freeway Houston TX 77065 USA T 1 281 477 4100 Av Hollingsworth 325 Iporanga Soroca...

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