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Emerson 3308A Rosemount 3308 Series Reference Manual Download Page 107

95

Reference Manual 

00809-0100-4308, Rev BA

Section 6: Service and Troubleshooting

December 2014

Service and Troubleshooting

Note

Before changing the Upper Null Zone, check entered limit and deadband values for the High 
Level Alerts. High Level Alerts should not be placed in the Upper Null Zone.

To set the Upper Null Zone do the following:

1.

Identify desired Upper Null Zone using the Echo Curve plot:

a.

Start the Echo Curve reading, refer to 

“Reading the Echo Curve” on page 83

.

b.

View the Echo Curve plot to find out if there are disturbing echoes close to the tank 
top.

2.

Set the desired Upper Null Zone value:

a.

From the 

Home

 Screen, go to 

Configure > Manual Setup > Level Setup > Probe > 

Advanced Probe Options

.

b.

Under 

Upper Null Zone

, type the desired value into the box and then click 

Send

.

Figure 6-15. Upper Null Zone

Figure 6-16. Upper Null Zone Is Extended to Block Out Disturbances at the Top of the Tank

Upper Null Zone

Upper Reference Point

Measurement Range

3.0

5.0

Upper Null 

Zone

Disturbance

Product Surface Peak

AM

P

LITUDE

DISTANCE

Summary of Contents for 3308A Rosemount 3308 Series

Page 1: ...Reference Manual 00809 0100 4308 Rev BA December 2014 Rosemount 3308 Series Wireless Guided Wave Radar 3308A Reference Manual ...

Page 2: ......

Page 3: ... one international number Customer Central 1 800 999 9307 7 00 a m to 7 00 p m CST North American Response Center 1 800 654 7768 24 hours a day Equipment service needs International 1 952 906 8888 Explosions could result in death or serious injury Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Installation of device in an ex...

Page 4: ...e an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Process leaks could result in death or serious injury Only qualified personnel should install the equipment Install transmitter prior to process start up Install and tighten ...

Page 5: ...entative NOTICE Power Module Considerations Each Power Module contains two C size primary lithium thionyl chloride batteries Each battery contains approximately 2 5 grams of lithium for a total of 5 grams in each pack Under normal conditions the battery materials are self contained and are not reactive as long as the batteries and the pack integrity are maintained Care should be taken to prevent t...

Page 6: ...vi Reference Manual 00809 0100 4308 Rev BA Title Page December 2014 ...

Page 7: ...Section 3 Installation 3 1 Safety messages 13 3 2 Installation procedure 16 3 3 Review mounting considerations 17 3 3 1 Recommended mounting position 17 3 3 2 Flange connection on nozzles 19 3 3 3 Non metallic tanks 19 3 4 Review mounting preparations 20 3 4 1 Measure tank height 20 3 4 2 Shorten the probe 21 3 4 3 Mount a centering disc for pipe installations 26 3 5 Anchor the probe 30 3 5 1 Flex...

Page 8: ...5 Join device to wireless network 48 4 5 1 Power up the wireless device 48 4 5 2 Connect to device 50 4 5 3 Configure Update Rate 51 4 5 4 Obtain Network ID and Join Key 52 4 5 5 Enter Network ID and Join Key 52 4 5 6 Verify device joins network 53 4 6 Configure device using Guided Setup 57 4 6 1 Connect to device 57 4 6 2 Basic Setup 58 4 6 3 Optional Setup 58 4 7 Verify Level 59 5Section 5 Opera...

Page 9: ...83 6 4 2 Adjusting thresholds 84 6 4 3 Viewing Measurement History 89 6 4 4 Reviewing Network Join Status and Details 89 6 4 5 Locating the device 90 6 4 6 Using the Simulation Mode 91 6 5 Application challenges 91 6 5 1 Resolving thin oil layers 91 6 5 2 Handling disturbances at the top of the tank 92 6 5 3 Interface measurements with fully submerged probes 96 6 5 4 Noise or weak surface echoes 9...

Page 10: ...s B 1 Safety messages 139 B 2 Product certifications 141 B 2 1 European Union Directive Information 141 B 2 2 Approved manufacturing locations 141 B 2 3 ATEX Directives 94 9 EC 141 B 2 4 Electro Magnetic Compatibility EMC 2004 108 EC 141 B 2 5 Radio and Telecommunications Terminal Equipment Directive R TTE 1999 5 EC 141 B 2 6 Telecommunication Compliance 141 B 2 7 FCC and IC 142 B 2 8 Ordinary Loc...

Page 11: ...ent lightning considerations 153 C 4 1 Gateway transient protection 153 C 4 2 RF lightning arrestor ground connection 153 C 5 Install the high gain remote antenna 154 DAppendix D Configuration Parameters D 1 Safety messages 157 D 2 Menu overview of the Device Descriptor DD 159 D 3 Configuration parameters 160 D 3 1 Guided Setup 160 D 3 2 Manual Setup Device 164 D 3 3 Manual Setup Level 168 D 3 4 A...

Page 12: ...vi Reference Manual 00809 0100 4308 Rev BA Table of Contents December 2014 Table of Contents ...

Page 13: ...ion and disposed in accordance with local and national legislation regulations Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard If the product being returned was exposed to a hazardous substance as defined by Occupational Safety and Health Administration OSHA a copy of the required Material Safety Data Sheet MSDS fo...

Page 14: ...2 Reference Manual 00809 0100 4308 Rev BA Section 1 Introduction December 2014 Introduction ...

Page 15: ...d pulses are guided along a probe submerged in the process media When a pulse reaches the surface of the material it is measuring part of the energy is reflected back to the transmitter and the time difference between the generated and reflected pulse is converted into a distance from which the total level or interface level is calculated see Figure 2 1 The reflectivity of the product is a key par...

Page 16: ...s identified when the Measurement Mode is set to Product Level and Interface Level or Interface Level with Submerged Probe Probe end peak It is caused by reflection from the probe end If the probe is grounded the peak will be positive If the probe end is submerged in a high dielectric media such as water it will not be visible Upper reference point The Upper Reference Point is located at the under...

Page 17: ...d installation environment and is limited by the Blind Zones at the very top and bottom of the probe In the Blind Zones the accuracy exceeds 1 18 in 30 mm and measurements may not be possible Measurements close to the Blind Zones will have reduced accuracy Figure 2 3 illustrates how the measuring range is related to the Blind Zones and the areas with reduced accuracy Values for different probe typ...

Page 18: ...th existing host systems using industry standard protocols and native integration into DeltaV and Ovation is transparent and seamless Interference from other radios WiFi and EMC sources is avoided through Time Synchronized Channel Hopping and Direct Sequence Spread Spectrum DSSS Also a layered security implementing industry standard Encryption Authentication Verification Anti Jamming and Key Manag...

Page 19: ...ric differences Figure 2 5 Interface Level Measurement All probes can be used for measuring interfaces Single probes are the preferred choice in almost all applications but depending on the application and installation geometries a coaxial probe or a flexible twin probe may be a better fit For measuring the interface level the transmitter uses the residual wave of the first reflection Part of the ...

Page 20: ... offers a versatile solution that is virtually unaffected by process conditions such as temperature pressure vapor gas mixtures density turbulence bubbling boiling varying dielectric media pH and viscosity Production storage and buffer tanks The Rosemount 3308 Series Transmitter is ideal for production and shorter storage or buffer tanks that contain oil gas condensate water or chemicals Low press...

Page 21: ...fied option code The radar electronics produces an electromagnetic pulse which is guided by the probe There are different probe types available for various applications Flexible Single Lead Rigid Single Lead Flexible Twin Lead and Coaxial Figure 2 6 Transmitter Components D F G E A B C A Radar Electronics B Flanged Process Connections C Probe D Dual Compartment Housing E Threaded Process Connectio...

Page 22: ...sity G G G G Changing dielectric 2 G G G G Wide pH variations G G G G Pressure changes G G G G Temperature changes G G G G Condensing vapors G G G G Bubbling boiling surfaces G G G G Foam mechanical avoidance NR NR NR AD Foam top of foam measurement AD AD AD NR Foam foam and liquid measurement AD AD AD NR Clean liquids G G G G Liquid with dielectric 2 0 AD AD AD AD Coating liquids G G NR NR Viscou...

Page 23: ...nks or open atmosphere applications AD 4 AD 4 AD 4 G 1 Not in fully submerged applications 2 For overall level applications a changing dielectric has no effect on the measurement For interface measurements a changing dielectric of the top fluid will degrade the accuracy of the interface measurement 3 Ok If probe is anchored 4 Not suitable in applications with disturbing EMC from nearby equipment F...

Page 24: ...12 Reference Manual 00809 0100 4308 Rev BA Section 2 Transmitter Overview December 2014 Transmitter Overview ...

Page 25: ...ecial precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation guidelines could result in death or serious injury Verify that the operating environment of the gaug...

Page 26: ...na separation distance of 8 in 20 cm from all persons Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Process leaks could result in death or serious injury O...

Page 27: ...nts etc may also jeopardize safety and is under no circumstances allowed Use caution when handling the Power Module The Power Module may be damaged if dropped from heights in excess of 20 ft 6 m This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received includin...

Page 28: ...ENNA UTILIZE THE DISPLAY Threaded Tank Connection REVIEW MOUNTING CONSIDERATIONS REVIEW MOUNTING PREPARATIONS MOUNT DEVICE ON TANK Measure Tank Height Shorten the Probe Mount a Centering disc for Pipe Installations Tank Connection with Flange Tank Connection with Loose Flange plate design ANCHOR THE PROBE Recommended Mounting Position Flange Connection on Nozzles Non metallic tanks Tank Connection...

Page 29: ...e transmitter make sure that it is mounted with sufficient service space Figure 3 1 Mounting Position The following guidelines should be considered when mounting the transmitter Do not mount close to inlet pipes Do not mount close to agitators If the probe can move to within 12 in 30 cm away from an agitator the probe should be anchored See Anchor the probe on page 30 for more information If the p...

Page 30: ...e the following minimum clearance according to Table 3 1 must be maintained Figure 3 2 Free Space Requirement Table 3 1 Recommended Minimum Free Space to Tank Wall or Other Objects in the Tank Probe type Condition Minimum free space Rigid Single Flexible Single Smooth metal wall 4 in 100 mm Disturbing objects such as pipes and beams or rugged metal tank walls 16 in 400 mm Flexible Twin Smooth meta...

Page 31: ...g electromagnetic fields Flexible single lead probe Rigid single lead probe Flexible twin lead probe Coaxial probe Recommended nozzle diameter 4 in 100 mm or more 4 in 100 mm or more 4 in 100 mm or more probe diameter Minimum nozzle diameter 1 1 The Trim Near Zone TNZ function may be necessary or an Upper Null Zone UNZ setup may be required to mask the nozzle 1 5 in 38 mm 1 5 in 38 mm for probe ty...

Page 32: ...r 2014 Installation 3 4 Review mounting preparations 3 4 1 Measure tank height The Tank Height is defined as the measured distance from the Upper Reference Point to the Zero Reference Point Figure 3 4 Measure Tank Height Upper Reference Point Zero Reference Point Tank Height ...

Page 33: ...ened The goal is to have the probe hang straight so that it does not touch the wall 2 in 5 cm is a suggested value The probe can be shortened in field Use the following form to calculate the probe length Probe Length Tank height 2 in 5 cm After shortening the probe make sure to update the transmitter configuration to the new probe length see Probe Length on page 161 Figure 3 5 Calculate Probe Leng...

Page 34: ...n December 2014 Installation Flexible single twin lead probe Note The PTFE covered probes must not be cut in field 1 Mark where to cut the probe 2 Remove enough spacers to make place for the weight only flexible twin lead probes 3 Loosen the weight 1 2 3 4 5 6 7 8 0 ...

Page 35: ...v BA Section 3 Installation December 2014 Installation 4 Slide the weight up 5 Cut the probe at the mark 6 Fasten the weight with the following torque Small weight W1 5 Nm Short weight W2 5 Nm Heavy weight W3 5 Nm Weight Flexible Twin 6 Nm ...

Page 36: ...tion 3 Installation December 2014 Installation Rigid single lead probe Note The PTFE covered probes must not be cut in field Note Make sure the lead is fixed while cutting 1 Mark where to cut the probe 2 Cut the probe at the mark 1 2 3 4 5 6 7 8 0 ...

Page 37: ...rom coming loose 3 Cut the tube to the desired length 4 Move the centering piece 5 Cut the rod inside the tube Make sure the rod is fixed with the centering piece while cutting Pipes longer than 49 in 1250 mm can be shortened by as much as 23 6 in 600 mm Pipes shorter than 49 in 1250 mm can be cut as long as the remaining length is not less than 15 7 in 400 mm Centering piece Maximumshortening23 6...

Page 38: ...ngle rigid single and flexible twin lead probes The disc is attached to the end of the probe Flexible single twin lead probe Figure 3 6 Centering Disc at the End of the Weight 1 Mount the centering disc at the end of the weight 2 Make sure that the tab washer is properly inserted in the centering disc 3 Fasten the centering disc with the bolt 4 Secure the bolt by folding the tab washer A Bolt B Ta...

Page 39: ...sed with PTFE covered probes 1 Drill one hole using the drilling fixture included in your shipment 2 Mount the bushing centering disc and washer at the probe end 3 Insert the split pin through the bushing and the probe A B A Drilling fixture B Probe Note Do not mount the washer if the centering disc material is PTFE A A Washer B Centering disc C Bushing B C ...

Page 40: ...cember 2014 Installation 4 Secure the split pin Rigid single lead probe 13 mm 1 Drill two holes using the drilling fixture included in your shipment 2 Mount the bushings and centering disc at the probe end A B A Drilling fixture B Probe A B A A Bushing B Centering disc ...

Page 41: ...08 Rev BA Section 3 Installation December 2014 Installation 3 Adjust distance by shifting hole for split pin in lower bushing 4 Insert the split pins through the bushings and the probe 5 Secure the split pins 0 16 in 4 mm 0 08 in 2 mm ...

Page 42: ...th a chuck The length of the loop will add to the Blind Zone The location of the chuck will determine the beginning of the Blind Zone See Accuracy over measuring range on page 108 for further information on Blind Zones The Probe Length should be configured as the distance from the Upper Reference Point to the top of the chuck Figure 3 7 Flexible Single Lead Probe with Chuck A ring customer supplie...

Page 43: ...Tubes are customer supplied Make sure that the probe can move freely in order to handle thermal expansion The measurement accuracy will be reduced close to the tube opening Figure 3 10 Rigid Single Lead Probe with Tube 3 5 3 Coaxial probe The coaxial probe can be secured to the tank wall by fixtures fastened to the tank wall Fixtures are customer supplied Make sure the probe can move freely due to...

Page 44: ...Secured to the Tank Wall The coaxial probe can be guided by a tube welded on the tank bottom Tubes are customer supplied Make sure that the probe can move freely in order to handle thermal expansion The measurement accuracy will be reduced close to the tube opening Figure 3 12 Coaxial Probe with Tube 1 1 in 28 mm Drain ...

Page 45: ...he Process seal is carefully protected from dust and water See Transmitter head replacement on page 99 for further information Note PTFE covered probes must be handled carefully to prevent damage to the coating 3 6 1 Threaded tank connection Figure 3 13 Threaded Tank Connection 1 For adapters with BSP G threads place a gasket on top of the tank flange 2 For adapters with NPT threads use anti seize...

Page 46: ...e is 30 Lbft 40 Nm 8 Continue with the grounding step 3 6 2 Tank connection with flange Figure 3 14 Tank Connection with Flange 1 Place a gasket on top of the tank flange 2 Lower the transmitter and probe with flange into the tank 3 Tighten the bolts 4 Loosen the nut that connects the transmitter head to the probe slightly 5 Rotate the transmitter head so the device display faces the desired direc...

Page 47: ...w 1 Place a gasket on top of the tank flange 2 Mount the flange on the probe and tighten the flange nut 3 Mount the transmitter head 4 Lower the transmitter and probe with flange into the tank 5 Tighten the bolts 6 Loosen the nut that connects the transmitter head to the probe slightly 7 Rotate the transmitter head so the device display faces the desired direction 8 Tighten the nut Max torque is 3...

Page 48: ...e 2 Lower the transmitter and probe into the tank 3 Fasten the Tri Clamp to the tank with a clamp 4 Loosen the nut that connects the transmitter head to the probe slightly 5 Rotate the transmitter head so the device display faces the desired direction 6 Tighten the nut Max torque is 30 Lbft 40 Nm 7 Continue with the grounding step A Transmitter head B Nut C Tri Clamp D Probe E Clamp F Gasket G Tan...

Page 49: ...ional installation codes Grounding is accomplished by using the external case grounding terminal Non metallic tanks Ground device on non metallic tanks e g fiberglass tanks to prevent electrostatic charge build up There is one grounding screw connection provided located on the housing see Figure 3 17 The ground screw is identified by a ground symbol Figure 3 17 Ground Screw Note Always use facilit...

Page 50: ... the housing cover and tighten to site or safety specifications Always ensure a proper seal by tightening the electronics housing covers so that metal touches metal but do not over tighten Figure 3 18 Power Module Installation 3 9 Position the antenna The antenna should be positioned vertically either straight up or straight down and it should be approximately 3 ft 1 m from any large structure bui...

Page 51: ...d orientation and snap the display into place Figure 3 20 Device Display Note If the device display four pin connector is inadvertently removed from the interface board carefully re insert the connector before snapping the device display back into place 3 10 2 Retrofitting If an existing transmitter with no display flat electronics cover is to be retrofitted with a new display order spare part kit...

Page 52: ...40 Reference Manual 00809 0100 4308 Rev BA Section 3 Installation December 2014 Installation ...

Page 53: ...onfiguration follow the steps listed in the section Configuration procedure on page 44 The configuration can be performed using one of the described configuration tools AMS Wireless Configurator or a Field Communicator The section Get started with your preferred configuration tool on page 45 describes what preparations must be done in order to use the configuration tool Appendix D Configuration Pa...

Page 54: ...e is installed in accordance with intrinsically safe or non incendive field practices Electrical shock can result in death or serious injury Ground device on non metallic tanks e g fiberglass tanks to prevent electrostatic charge build up Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non metallic tanks Care must be taken during transportation of ...

Page 55: ...ghts in excess of 20 ft 6 m This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation distance of 20 cm 8 in from all persons ...

Page 56: ...cedure Follow these steps for proper configuration JOIN DEVICE TO WIRELESS NETWORK Insert Power Module Connect to Device Obtain Network ID and Join Key CONFIGURE DEVICE Configure Update Rate Enter Network ID and Join Key Verify Device Joins Network Connect to Device Basic Setup Optional Setup VERIFY LEVEL GET STARTED ...

Page 57: ...ay Refer to the AMS Wireless Configurator Manual Supplement document number 00809 0400 4420 for further information Configuration can be done by connecting to the wireless network devices either point to point using a HART modem as shown in Figure 4 1 or wirelessly through the gateway as shown in Figure 4 2 Initial configuration to join a device to the wireless network must be done point to point ...

Page 58: ...igure the HART modem interface Before connecting to the device using a HART modem the HART modem interface must be configured in AMS Wireless Configurator 1 Close AMS Wireless Configurator 2 Go to Start Programs AMS Device Manager and select Network Configuration 3 Click Add 4 In the drop down list select HART modem and click Install 5 Follow the instructions In the Network Configuration applicati...

Page 59: ...ator An overview of the Field Communicator is shown in Figure 4 4 For information on all the capabilities refer to the Field Communicator Product Manual document number 00809 0100 4276 Figure 4 4 475 Field Communicator Get the latest Device Descriptor DD If the Rosemount 3308 Series DD is not included in your 475 then use the Easy Upgrade Utility to update the Field Communicator with the latest DD...

Page 60: ...ment number 00809 0200 4420 Startup screen sequence The following screens will be displayed in sequence when the power module is first connected to the Rosemount 3308 Series Transmitter Figure 4 5 Startup Screen Sequence 1 All Segments ON 2 Device Identification 3 Device Information Tag Used to visually determine if there are any bad segments on the device display Identification string used to det...

Page 61: ...ent Level value in percent of total measurement range This screen will only appear if there is at least one Active Alert present For detailed information of the failure source and recommended actions go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator Refer to Check Device Status on page 67 Some Active Alerts will be displayed on the LCD display as part of the diagnos...

Page 62: ...how to connect to device refer to Get started with your preferred configuration tool on page 45 AMS Wireless Configurator Field Communicator a Start AMS Wireless Configurator b Select Device Connection View in the View menu c Double click on the device under the HART modem a Turn on the Field Communicator b Tap the HART symbol from the main menu c The Field Communicator now connects to the device ...

Page 63: ... Communicator The Update Rate is user selectable from 4 seconds to 60 minutes 1 From the Home screen select Configure 2 Go to Guided Setup Wireless Setup 3 Click Configure Update Rate and follow the instructions Note Make sure to set the Update Rate so that there is enough safety margin in the system for high low alerts If the time between each update is too long the high low alerts may be trigger...

Page 64: ...gure 4 7 Figure 4 7 Gateway Network Settings 4 5 5 Enter Network ID and Join Key The devices must be configured with the same Network ID and Join Key as the Gateway in order to join the network Use a Field Communicator or AMS Wireless Configurator to enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway 1 From the Home screen select Configure 2 Go to Guided Set...

Page 65: ...r the device to join the network If the device has not joined the network please see Wireless Network troubleshooting on page 82 Verify by device display To verify that the device is connected to the network by the display press the DIAG button The display will show the Tag Device Serial Number Software Revision Network ID Network Connection Status and Device Status screens Refer to Diagnostic but...

Page 66: ...from Network Searching for Network Joining the Network The device is in a disconnected state and requires a Force Join command to join the network The device is searching for the network The device is attempting to join the network Connected but in a quarantined state Connected with Limited Bandwidth Connected The device is connected to the network but is in a quarantined state The device is joine...

Page 67: ...has joined the network it will appear in the AMS Wireless Configurator window as illustrated in Figure 4 9 Figure 4 9 AMS Wireless Configurator Screen Figure 4 10 presents the different network connection status images that are shown in the AMS Wireless Configurator Overview screen Figure 4 10 Network Connection Status Images Not Connected Searching Joining Limited Bandwidth Connected ...

Page 68: ...ral minutes for the device to join the network and be seen on the Gateway s integrated web interface Figure 4 11 Smart Wireless Gateway Explorer Status Page Verify with Field Communicator Connect the Field Communicator as shown in Figure 4 6 on page 50 Do not remove the power module Removing the power module may cause the device to drop off the network Note In order to communicate with a Field Com...

Page 69: ...Connect to Device Point to Point Figure 4 13 Connect to Device Wirelessly AMS Wireless Configurator Field Communicator a Start AMS Wireless Configurator b Select Device Connection View in the View menu c Double click on the device under the HART modem a Turn on the Field Communicator b Tap the HART symbol from the main menu c The Field Communicator now connects to the device 1 2 3 4 5 6 7 8 0 9 Co...

Page 70: ...ructions 4 6 3 Optional Setup Consider Optional Setup such as Volume Device Display Echo Tuning and Check Level Response found in the Guided Setup Run Check Level Response to review the maximum level change between updates with the current configuration 1 From the Home screen select Configure 2 Go to Guided Setup Optional Setup 3 Click the selected Optional Setup and follow the instructions Additi...

Page 71: ...ue Non metallic e g plastic vessels and installation geometry may introduce an offset for the Upper Reference Point This offset may be up to 2 in 50 mm The offset can be compensated for using Calibration Offset Note Before running Verify Level make sure that the product surface is calm the tank is not being filled or emptied and the actual level is well above the probe end To run Verify Level do t...

Page 72: ...60 Reference Manual 00809 0100 4308 Rev BA Section 4 Configuration December 2014 Configuration ...

Page 73: ...hat the operating environment of the gauge is consistent with the appropriate hazardous locations certifications Installation of device in an explosive environment must be in accordance with appropriate local national and international standards codes and practices Ensure device is installed in accordance with intrinsically safe or non incendive field practices Electrical shock can result in death...

Page 74: ...ransmitter while in operation To ensure long life for your radar transmitter and to comply with hazardous location installation requirements tighten covers on both sides of the electronics housing This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received includ...

Page 75: ... sequence of user chosen variables during operation A new screen appears according to configured wireless update rate The device display will also show ALERT PRESNT if at least one alert is present For information on how to configure the device display see Device Display on page 165 The Rosemount 3308 Series Transmitter can display the following variables Percent of Range Level Distance Total Volu...

Page 76: ...ce on the device display can be used to obtain detailed diagnostic information Do the following 1 Unscrew the device display cover 2 Press and hold the DIAG button until the first diagnostic button screen appears on the device display Then release the DIAG button 3 The device display will now automatically show the diagnostic screens as illustrated in Figure 5 1 ...

Page 77: ...tered Network ID in the device The screen displayed is dependent on the progress of the device in joining the wireless network See Figure 4 8 on page 54 for more information See Device display alerts on page 72 for a full list of Active Alerts that may appear on this position of the sequence 7 Variable Screens 8 Active Alert Present At the end of the sequence the device display shows all selected ...

Page 78: ...vice Tools Trends 2 Select to log measurement values either in a graph or a table To log Level and Interface Level values in a graph click Level To log Distance values in a graph click Distance To log Total Volume in a graph click Volume To log Signal Quality in a graph click Signal Quality To log the trend of 12 data points shown in a table click Data History and then click View Data History See ...

Page 79: ... device status is presented in the Overview screen If status is anything than Good click the button in the device status image to open a window with Active Alerts The different device status images can be found in Table 5 1 Active Alerts can also be obtained via Service Tools Active Alerts Table 5 1 Presentation of Device Status Images Device Status Image Condition Good No active alert Failed At l...

Page 80: ...68 Reference Manual 00809 0100 4308 Rev BA Section 5 Operation December 2014 Operation ...

Page 81: ...lease refer to the following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the pro...

Page 82: ...r certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Process leaks could result in death or serious injury Only qualified personnel should install the equipment Install transmitter prior to process start up Install and tighten process connectors before applying pressure Handle the t...

Page 83: ...opped from heights in excess of 20 ft 6 m This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation distance of 20 cm 8 in from all pe...

Page 84: ... the state of the device If the device display shows ALERT PRESNT but none of the following screens appear then go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator for further information For detailed information of the failure source and recommended actions go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator see Alert messages in AMS Wir...

Page 85: ...There is a warning which should be addressed but should not affect the device output Electronics Failure Radio Failure Sensor Warning Sensor Failure An electronics error that could impact the device measurement reading has occurred The wireless radio has detected a failure or stopped communicating A sensor attached to the transmitter is degraded Readings from that sensor may not be within accuracy...

Page 86: ...ce cannot detect the probe 1 Check that the probe connection is properly tightened 2 Check that the probe connection is dry and clean 3 Restart level measurements 4 If the condition persists replace the device and or the probe Electronics Temperature Critical The internal temperature of the device has reached critical levels and the integrity of the device electronics may be compromised Environmen...

Page 87: ...igure the device Low Low Level Alert configuration is invalid Low Low Level Alerts will not be raised as expected because of invalid configuration 1 Check entered limit and deadband values in comparison with entered tank and probe parameters such as probe length tank height etc Low Level Alert configuration is invalid Low Level Alerts will not be raised as expected because of invalid configuration...

Page 88: ...valid Level reading Reasons may be multiple No valid surface echo peak in the measuring range Incorrect transmitter configuration 1 Analyze the Echo Curve for reason and check device configuration especially thresholds Near Zone Maximum Level Rate and settings on the Lost Measurement tab in the Alert Setup 2 Check device physical installation for instance probe contamination 3 Restart level measur...

Page 89: ...tuck in the active position 1 Check the buttons for obstructions 2 If the condition persists restart the device 3 If the condition persists replace the device HiHi Level Alert The level is above the defined limit 1 Bring the system to a safe state 2 Verify that the level is within specified limits 3 Reconfirm the level alert limit 4 If not needed disable this alert Hi Level Alert The level is abov...

Page 90: ...Tank Height parameter refer to Tank Height on page 161 Check Thresholds refer to Adjusting thresholds on page 84 Run Verify Level see Verify Level on page 59 Check transmitter configuration Run Basic Setup refer to Basic Setup on page 58 There is no level reading The tank is empty No action is needed Check Thresholds refer to Adjusting thresholds on page 84 Level spikes or level is suddenly report...

Page 91: ...in the tank Read the Echo Curve and adjust Thresholds see Adjusting thresholds on page 84 Check if the probe is bent and in contact with the tank wall This contact causes a false echo reading Heavy coating or contamination on the probe Clean the probe Level stuck in empty Thresholds may be too high see Adjusting thresholds on page 84 Level fluctuations a couple of inches There is too much disturbi...

Page 92: ...Check Thresholds For more information see Example 2 Interface Peak not found on page 88 There are two products in the tank but only the product surface or interface is detected The upper product is too thin to be detected No action is needed See Interface measurements on page 106 for minimum interface thickness for different probe types Check Thresholds see Adjusting thresholds on page 84 There ar...

Page 93: ...impact on Power Module life Consider Performance Mode refer to Performance Mode on page 167 The Power Module life is reduced if Performance Mode is set to High Check that Power Mode is set to Normal see Power Mode on page 168 Verify device is not installed in extreme temperatures Verify that device is not a network pinch point Symptom Possible cause and recommended actions The device display is no...

Page 94: ...tive Advertising has been enabled on the Smart Wireless Gateway Verify device is within range of at least one other wireless device or the Smart Wireless Gateway see Network Join Details on page 90 Verify device is configured to join Send the Join Now command to the device see Network Join Details on page 90 See the Troubleshooting section in the Gateway Reference Manual document number 00809 0200...

Page 95: ...ul tools for advanced troubleshooting By using the Echo Curve function you get a view of the tank signal Measurement problems can be solved by studying the position and amplitude of the different peaks To read the echo curve do the following 1 From the Home Screen go to Service Tools Echo Tuning Echo Curve 2 AMS Wireless Configurator In the dialog box click Next to start reading the echo curve The...

Page 96: ...the automatically calculated amplitude thresholds Normally no other threshold adjustment is needed But if the transmitter still does not track for example the product surface it may be necessary to manually adjust the thresholds Figure 6 3 Threshold Principle The different amplitude thresholds used for the Rosemount 3308 Series Transmitter are described in section Thresholds on page 176 Note Befor...

Page 97: ...ues less than 4 Cnts Make sure to include a 3 Cnts margin between the Surface Threshold and the surface echo amplitude over the entire measuring range The Surface Threshold should be at least 3 Cnts greater than the amplitude of disturbances Contact Emerson Process Management Service Department if the transmitter is still having difficulties to track the product surface after applying the guidelin...

Page 98: ... go to Service Tools Echo Tuning Thresholds b Under Threshold Control select User Defined c If using Field Communicator click Send The Threshold values can now be changed d Select desired Threshold to adjust type the new value into the box and then click Send See also Guidelines for setting the Surface Threshold on page 85 Restore default thresholds Do the following 1 From the Home Screen go to Se...

Page 99: ...r has locked on a peak above the actual product surface A disturbance was interpreted as the product surface since this was the first amplitude peak closest to device that went above Surface Threshold The actual product surface was interpreted as the interface or the probe end Figure 6 5 Surface Threshold Is Too Low 100 80 60 60 40 40 20 20 0 100 50 0 150 200 250 Surface Threshold is above the Pro...

Page 100: ...ce is relatively low and difficult for the transmitter to detect In such a case it may be possible to detect the reflected signal from the interface if the Interface Threshold is adjusted Figure 6 7 illustrates a situation where the Interface Threshold is too high The signal amplitude peak at the interface between the upper and lower products is not detected in this case Figure 6 7 Echo Curve Plot...

Page 101: ...that the transmitter works properly or to diagnose any issues during a specific time interval 1 From the Home Screen go to Service Tools Maintenance Routine Maintenance 2 Click Measurement History and follow the on screen instructions 6 4 4 Reviewing Network Join Status and Details Network Join Status Wireless devices join the network through a four step process Step 1 Network Found Step 2 Network...

Page 102: ...ice and follow the on screen instructions Figure 6 9 Locate Device Pattern Join Mode This mode configures how the device attempts to join the network Settable options are Don t Attempt to Join Join Now Join on Powerup or Reset Number of Available Neighbors Defines how many wireless devices are within the communication range of this device In a self organizing network the more neighbors a device ha...

Page 103: ...times the oil layer gets too thin to be detected See Figure 6 10 Figure 6 10 Thin Oil Layer on Top of Water Peak Detection Method Set to Peak Center The surface readings in such applications will be stabilized by setting the Peak Detection Method to Threshold Intersection The point used for level measurement is then changed see Figure 6 11 Note that this configuration should only be performed by a...

Page 104: ... 2 Handling disturbances at the top of the tank Adjusting the Near Zone Threshold The Near Zone Threshold is used to filter out disturbing echoes and noises at the top of the tank By default this threshold is automatically calculated by the device and is sufficient in most conditions However in the case of unfavorable conditions you might need to manually set the Near Zone Threshold This may for e...

Page 105: ...the Echo Curve a Start the Echo Curve reading refer to Reading the Echo Curve on page 83 b View the Echo Curve plot to find out if there are disturbing echoes close to the tank top 2 Set the Near Zone Threshold a From the Home Screen go to Service Tools Echo Tuning Near Zone Near Zone Threshold b Under Threshold Control select User Defined c If using Field Communicator click Send The Threshold and...

Page 106: ... 3 3 ft 0 1 m below the Upper Reference Point before performing the Trim Near Zone Note The Trim Near Zone function should only be used for reducing impact from stationary disturbances For occasional disturbances use the Near Zone Threshold To use the Trim Near Zone function do the following 1 From the Home Screen go to Service Tools Echo Tuning and click Near Zone 2 Under Near Zone Compensation c...

Page 107: ...ho Curve reading refer to Reading the Echo Curve on page 83 b View the Echo Curve plot to find out if there are disturbing echoes close to the tank top 2 Set the desired Upper Null Zone value a From the Home Screen go to Configure Manual Setup Level Setup Probe Advanced Probe Options b Under Upper Null Zone type the desired value into the box and then click Send Figure 6 15 Upper Null Zone Figure ...

Page 108: ...r filled region in the upper part of the pipe will slightly reduce the measurement accuracy of the interface level To achieve high accuracy in this Measurement Mode the probe must be fully submerged To set the Measurement Mode to Interface Level with Submerged Probe do the following 1 From the Home Screen go to Configure Manual Setup Level Setup Environment 2 Under Measurement Mode select Interfac...

Page 109: ...tery life is significantly reduced between 40 60 To set the Performance Mode to High Short battery life do the following 1 From the Home Screen go to Service Tools Echo Tuning Advanced 2 Under Performance Mode select High Short battery life and then click Send 6 6 Power module replacement Replace the power module with a new Black Power Module SmartPower Solutions model number 701PBKKF Expected pow...

Page 110: ... cells are discharged Environmental considerations As with any battery local environmental rules and regulations should be consulted for proper management of spent batteries If no specific requirements exist recycling through a qualified recycler is encouraged Consult the materials safety data sheet for battery specific information Shipping considerations The unit was shipped to you without the po...

Page 111: ...at the center of the process seal is properly inserted When inserted properly only the plunger is seen above the edge inside the seal hole 5 If the transmitter head is not mounted directly attach the protection plug to the process seal to protect the exposed parts from dust and water If a protection plug is not available then cover the process seal with a plastic bag 6 Rotate the new transmitter h...

Page 112: ...Mount the transmitter head on the new probe 5 Tighten the nut Max torque is 30 Lbft 40 Nm 6 If the new probe is not of the same type as the old one update the transmitter configuration by setting the Probe Type parameter to the appropriate value a From the Home Screen go to Configure Manual Setup Level Setup Probe b Under Probe Type select desired Probe Type 7 Measure the Probe Length and enter th...

Page 113: ...A 1 Functional specifications A 1 1 General Field of application Liquids and semi liquids level or liquid liquid interfaces 3308Axx1 for level or submerged probe interface measurement 3308Axx2 for level and interface measurement Measurement principle Time Domain Reflectometry TDR See Theory of operation on page 3 for a description of how it works Microwave output power Nominal 10 μw Max 20 mW Humi...

Page 114: ... IEC 62591 WirelessHART Number of channels 15 Channel spacing 5 MHz Emission designation G1D Transmit rate User selectable 4 seconds to 60 minutes A 1 3 Display and configuration Device display The optional device display can show sensor variables and diagnostic information Display updates at each wireless update Figure A 1 Device Display Output units For Level Interface and Distance ft inch m cm ...

Page 115: ...here of the transmitter is consistent with the appropriate hazardous locations certifications Display PV SV TV QV Level X X Distance X X Surface Signal Strength N A X 2 Total Volume X X Interface Level 1 1 For 3308Axx1 Interface measurement is only available for fully submerged probe X X Interface Distance 1 X X Interface Signal Strength 1 N A X 2 2 Not available as primary variable Upper Product ...

Page 116: ...mical compatibility of the o ring material with your application If the o ring material is not compatible with its chemical environment the o ring may eventually malfunction ASME ANSI flange rating 316L SST Flanges according to ASME B16 5 Table 2 2 3 Max 302 F 580 psig 150 C 40 bar EN flange rating EN 1 4404 according to EN 1092 1 material group 13E0 Max 302 F 580 psig 150 C 40 bar Tank seal with ...

Page 117: ...otective plate in PTFE and a backing flange in 316L EN 1 4404 The protective flange plate prevents the backing flange from being exposed to the tank atmosphere Flange rating according to SST backing flange ASME B16 5 Table 2 2 3 EN 1092 1 material group 13E0 and JIS B2220 material group 2 3 PTFE protective plate Max 302 F 232 psig 150 C 16 Bar Flange connection rating See Table A 2 for the conditi...

Page 118: ...ning the dielectric constant of the upper product The dielectric constant of the upper product must have a lower dielectric constant than the lower product to have a distinct reflection The difference between the dielectric constants for the two products must be larger than 10 Maximum dielectric constant for the upper product is 10 for the coaxial probe and 5 for the single lead and flexible twin ...

Page 119: ...nd NE21 2012 if installed in metallic vessels or still pipes Single lead probes are not suited for non metallic tanks or open atmosphere applications due to high susceptibility to strong electromagnetic fields 1 Please refer to the IEC 60770 1 IEC 1292 2 standard for a definition of radar specific performance parameters and if applicable corresponding test procedure 2 According to IEC61298 2 at re...

Page 120: ...le height shall be added to the specified Upper Blind Zone The measuring range for the PTFE covered Flexible Single Lead probe includes the weight when measuring on a high dielectric media When using a metallic centering disc the Lower Blind Zone is 8 in 20 cm including weight if applicable When using a PTFE centering disc the Lower Blind Zone is not affected Figure A 4 Figure A 5 and Figure A 6 i...

Page 121: ...ver Measuring Range for Coaxial Probe 0 25 in 6 mm 3 2 in 8 cm 7 9 in 20 cm 7 9 in 20 cm 2 in 5 cm 0 4 in 1 cm 2 8 in 7 cm 1 18 in 30 mm 0 25 in 6 mm 3 2 in 8 cm 7 9 in 20 cm 1 18 in 30 mm Blind Zone Water DC 80 Oil DC 2 0 25 in 6 mm 6 3 in 16 cm 8 3 in 21 cm 7 1 in 18 cm 2 in 5 cm 1 18 in 30 mm 0 25 in 6 mm 5 9 in 15 cm 2 8 in 7 cm 3 2 in 8 cm 1 18 in 30 mm Blind Zone Water DC 80 Oil DC 2 ...

Page 122: ...kness for Flexible Probes Flexible single lead Rigid single lead Flexible twin lead Coaxial Maximum measuring range 55 8 ft 17 m 9 8 ft 3 m for 8 mm probes code 4A 19 7 ft 6 m for 13 mm probes code 4B 55 8 ft 17 m 19 7 ft 6 m Minimum dielectric constant 1 2 1 Minimum dielectric constant may be lower than 2 0 if one or more of the following conditions apply Probe is installed in stilling well or ch...

Page 123: ...ns and components for the particular application Emerson Process Management is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product options configuration or materials of construction selected A 3 2 Tank connection and probe Tank connection The tank connection consists of a tank seal a flange Tri Clamp or NPT or BSP G threads...

Page 124: ...O ring materials Material of construction code 7 PTFE 1 mm PTFE cover Material of construction code 8 PTFE 316 L SST EN 1 4404 and O ring materials Weight and anchoring option Weight lb kg Dimension in mm Application W1 Small weight SST probe 0 88 0 40 PTFE covered probe 2 20 1 A small weight is recommended for narrow tank openings less than 1 5 inches 38 mm Required weight option for PTFE covered...

Page 125: ...r the PTFE covered probe However there are some restrictions for the coaxial probe Probes over 4 1 ft 1 25 m can be cut up to 2 ft 0 6 m Shorter probes can be cut to the minimum length of 1 3 ft 0 4 m Minimum and maximum probe length Flexible Single Lead 3 3 ft 1 m to 55 8 ft 17 m Rigid Single Lead 0 3 in 8 mm 1 3 ft 0 4 m to 9 8 ft 3 m Rigid Single Lead 0 5 in 13 mm 1 3 ft 0 4 m to 19 7 ft 6 m Fl...

Page 126: ...avoid product filling on the probe Avoid physical contact between probes and agitators as well as applications with strong fluid movement unless the probe is anchored Probe tie down is recommended if the probe can move to within 1 ft 30 cm of any object during operations In order to stabilize the probe for side forces it is possible to fix or guide the probe to the tank bottom Single lead probes a...

Page 127: ... 2 D1 I5 S 1 V 2 NN N 5A E 030 00 WA3 WK1 M5 W3 P1234 A 3 4 Chamber pipe installations General chamber considerations The recommended minimum chamber diameter is 4 in 100 mm for Single Flexible probe and 3 in 75 mm for the Single Rigid probe The probe should be centered to prevent it touching the sides of the well PTFE covered probes are not recommended for chamber pipe installations Rosemount 990...

Page 128: ...ting chamber A Rosemount 3308 Series Transmitter is the perfect replacement in an existing displacer chamber Proprietary flanges are offered enabling use of existing chambers to make installation easy Figure A 11 Existing Displacer Chamber Considerations when changing to 3308 Series The 3308 Series flange choice and probe length must be correctly matched to the chamber Both standard ANSI and EN DI...

Page 129: ...tion W3 and centering disc More than 19 7 ft 6 0 m Use Flexible Single Probe with a heavy weight option W3 and centering disc Chamber manufacturer Probe length 1 1 If flushing ring is used add the ring height to the probe length Major torque tube manufacture 249B 249C 249K 249N 259B Displacer 9 in 229 mm Masoneilan Torque tube operated proprietary flange Displacer 8 in 203 mm Other torque tube 2 2...

Page 130: ... diameter to choose for a particular pipe Figure A 12 Dimension D for Centering Discs Table A 7 Centering Discs Dimensions Table A 8 Centering Disc Size Recommendation for Different Pipe Schedules Disc size Actual disc diameter Dimension D 2 in 1 8 in 45 mm 3 in 2 7 in 68 mm 4 in 3 6 in 92 mm 6 in 5 55 in 141 mm 8 in 7 40 in 188 mm Pipe size Pipe schedule 5s 5 10s 10 40s 40 80s 80 120 160 2 in 2 i...

Page 131: ...ransmitter Interface available for fully submerged probe Housing D1 Wireless Dual Compartment Housing Aluminum with plugged 14 NPT conduits E1 Wireless Dual Compartment Housing Stainless steel with plugged 14 NPT conduits Product certifications see Appendix B Product Certifications I1 ATEX Intrinsic Safety I5 FM Intrinsically Safe I6 Canadian Intrinsically Safe I7 IECEx Intrinsic Safety EM Technic...

Page 132: ...n page 123 for availability NN For use with non flange process connection type ASME rating AA ASME B16 5 Class 150 Flange AB ASME B16 5 Class 300 Flange EN rating DA EN1092 1 PN16 Flange DB EN1092 1 PN40 Flange JIS rating JA JIS B2220 10K Flange JB JIS B2220 20K Flange Proprietary PF Proprietary Flange Process connection type threads flange faces proprietary flanges Tri Clamp see Table A 10 on pag...

Page 133: ...A Flexible Twin Lead with weight Flange 1 in 2 in Thread Min 3 ft 4 in 1 m Max 55 ft 9 in 17 m 3A Coaxial for level measurement 2 Flange 1 in 1 in 2 in Thread Min 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m Probe length units see page 113 for total probe length E English feet inches M Metric meters centimeters Probe length feet meters XXX 0 55 feet or 0 17 meters Probe length inches centimeters XX 0 11 inc...

Page 134: ...r PTFE covered probes W3 Heavy Weight for most applications W4 Chuck to tie probe end to tank bottom W2 Short Weight when measuring close to the probe end Weight assembly options for flexible single probes WU Weight or chuck not mounted on the probe PlantWeb diagnostic Functionality DA1 HART Diagnostics see page 103 Centering disc see page 118 for dimensions and size recommendation 4 S2 2 in Cente...

Page 135: ...ailable with PTFE covered probes Material of Construction codes 7 and 8 5 Centering disc in same material as probe material of construction Table A 10 Availability of Process Connections Type vs Size and Rating Size Rating NN AA AB DA DB JA JB PF 5 N G C 2 N C R R F F R R 3 C R R F F R R 4 C R R F F R R P M P Q 1 N G 6 R R F F R R 8 R R F F R R Not available Table A 9 3308 Series Level and or Inte...

Page 136: ...ess Dual Compartment Housing Stainless steel with plugged 14 NPT conduits Product certifications see Appendix B Product Certifications I1 ATEX Intrinsic Safety I5 FM Intrinsically Safe I6 Canadian Intrinsically Safe I7 IECEx Intrinsic Safety EM Technical Regulations Customs Union EAC Flameproof consult factory for details IM Technical Regulations Customs Union EAC Intrinsic Safety consult factory ...

Page 137: ...less antenna and SmartPower solutions see page 102 for functional specification WK1 External Antenna Adapter for Black Power Module I S Power Module Sold Separately WN1 1 High Gain Remote Antenna see page 136 for dimensions Adapter for Black Power Module I S Power Module Sold Separately Options Display M5 Device Display see page 102 Factory configuration C1 Factory Configuration Configuration Data...

Page 138: ...0 C Material of construction process connection probe Probe type 1 316L SST EN 1 4404 All 7 PTFE covered probe and flange With plate design 4A and 5A 8 PTFE covered probe 4A and 5A Sealing o ring material see Table A 1 on page 104 V Viton Fluoroelastomer E Ethylene Propylene EPDM K Kalrez 6375 Perfluoroelastomer B Nitrile Butadiene NBR Process connection size see Table A 10 on page 123 for availab...

Page 139: ...ASME and JIS flanges Proprietary flanges see page 137 for dimensions M Masoneilan Proprietary 316 SST Torque Tube Flange 316L P Fisher Proprietary 316 SST for 249B and 259B cages Torque Tube Flange 316L Q Fisher Proprietary 316 SST for 249C cages Torque Tube Flange 316L Tri Clamp C Tri Clamp Probe Type Process connection type Probe lengths 3B Coaxial perforated For level and interface measurement ...

Page 140: ...for Flexible Single Lead Probes 25 cm 10 in for use in tall nozzles BR Mounting Bracket for 1 in NPT Process Connection see page 135 Weight and anchoring options for flexible single probes see page 112 for dimensions W1 Small Weight for narrow tank openings less than 2 in 50 mm Required for PTFE covered probes W3 Heavy Weight for most applications W4 Chuck to tie probe end to tank bottom W2 Short ...

Page 141: ...ons beyond standard model codes Consult factory for details 1 Minimum probe length is 4 ft 11 in 1 5 m for PTFE covered probes Material of Construction codes 7 and 8 2 Requires model 3308Axx1 3 Available for probe types 2A 4A 4B and 5A Not available with PTFE covered probes Material of Construction codes 7 and 8 4 Centering disc in same material as probe material of construction Table A 12 3308 Se...

Page 142: ... 141 mm 03300 1655 1005 Kit 8 in Centering disc SST Single Flex Lead 7 40 in 188 mm 03300 1655 1009 Kit 6 in Centering disc PTFE Single Flex Lead 5 55 in 141 mm 03300 1655 1010 Kit 8 in Centering disc PTFE Single Flex Lead 7 40 in 188 mm Vented flanges 3 03300 1812 0092 Fisher 249B 259B 4 03300 1812 0093 Fisher 249C 03300 1812 0091 Masoneilan Flushing connection rings DP0002 2111 S6 2 in ANSI in N...

Page 143: ...5 5 140 Ø 1 5 38 Chuck option W4 Ø 1 24 5 1 26 4 3 110 7 8 198 Min 8 200 Chamber pipe Min Ø 2 50 The probe must be in the center of the probe chamber PTFE covered probe and protective plate Small weight option W1 Weight for PTFE covered probe 17 1 435 Ø 0 88 22 5 Thread sealing NPT 1 in s52 NPT 1 in s52 NPT 2 in s60 Protective plate 2 4 62 1 9 47 2 4 62 3 4 86 Min 4 100 if smooth metallic wall Min...

Page 144: ... in s60 2 4 62 Thread sealing Min 8 200 Chamber pipe Min Ø 2 50 NPT 1 in s52 NPT 1 in s52 NPT 2 in s60 1 9 47 2 4 62 3 4 86 4 3 110 L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 PTFE covered probe and protective plate Protective plate Min 0 2 5 The probe must be in the center of the probe chamber Ø D Nozzle diameter Min 4 100 if smooth metallic wall Min 16 400 if disturbing objects or rugged ...

Page 145: ...ternal antenna option WK Min Ø 1 2 30 Metallic contact with nozzle or tank allowed Ø 1 1 28 Min 0 2 5 1 1 27 BSP G 1 in s52 BSP G 1 in s60 2 4 62 Thread sealing Min 8 200 Chamber pipe Min Ø 1 3 32 NPT 1 in s52 NPT 1 in s52 NPT 2 in s60 1 9 47 2 4 62 3 4 86 4 3 110 L 20 ft 6 m Min 0 to tank wall 7 8 198 Nozzle diameter Dimensions are in inches millimeters ...

Page 146: ...Min 8 200 Chamber pipe 3 5 90 NPT 1 in s52 NPT 2 in s60 1 1 27 1 8 45 3 5 88 4 3 110 L 56 ft 17 m Ø 0 16 4 Ø 0 16 4 Ø D Nozzle diameter Recommended D 4 100 Minimum D 2 50 1 1 8 45 Nozzle height H H 4 100 D 7 8 198 Min 4 100 if smooth metallic wall Min 16 400 if disturbing objects or rugged metallic wall 1 The Trim Near Zone TNZ function may be necessary or an Upper Null Zone UNZ setup may be requi...

Page 147: ...re A 17 Mounting Bracket Option Code BR I N E X PLOSIVE ATMOSP H E R E K E E P T IGHT WHEN CIRCUIT A L I V E Hole pattern wall mounting Wall mounting Pipe mounting vertical pipe Pipe mounting horizontal pipe 0 3 7 2 2 57 2 8 70 0 8 20 5 2 133 Pipe diameter max 2 5 64 Dimensions are in inches millimeters ...

Page 148: ... WHEN CIRCUIT A L I V E Antenna Mounting bracket RF lightning arrestor 25 ft 7 6 m cable Minimum drip loop Ø12 300 5 16 18 UNC 2A thread 2PLS U bolt Mounting bracket Antenna Mounting bracket U bolt 0 53 13 5 2 50 63 5 0 13 3 3 4 22 107 2 3 80 96 5 1 05 26 7 Ø 0 66 16 7 Ø 0 41 10 4 2 75 69 9 2 75 69 9 0 50 12 7 Ø 0 31 7 9 4 04 102 7 2 40 61 0 2 43 61 7 20 2 513 Dimensions are in inches millimeters ...

Page 149: ...Fisher 249B 259B 2 2 Flange with raised face 9 00 228 6 1 50 38 2 1 25 31 8 0 25 6 4 5 23 132 8 8 7 25 184 2 Fisher 249C 3 3 Flange with recessed face 5 69 144 5 0 94 23 8 1 13 28 6 0 19 4 8 3 37 85 7 8 4 75 120 65 Masoneilan 2 7 51 191 0 1 54 39 0 1 30 33 0 0 24 6 0 4 02 102 0 8 5 87 149 0 D B1 G Raised Face Recessed Face K D Outside diameter B1 Flange thickness with gasket surface B2 Flange thic...

Page 150: ...138 Reference Manual 00809 0100 4308 Rev BA Appendix A Reference Data December 2014 Reference Data ...

Page 151: ...is symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verif...

Page 152: ...ic charge build up Device must be installed to ensure a minimum antenna separation distance of 8 in 20 cm from all persons Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrosta...

Page 153: ...anagement Asia Pacific Private Limited Singapore B 2 3 ATEX Directives 94 9 EC Emerson Process Management complies with the ATEX Directive B 2 4 Electro Magnetic Compatibility EMC 2004 108 EC Meets EN 61326 1 2006 and EN 61326 2 3 2006 if installed in metallic vessels or still pipes B 2 5 Radio and Telecommunications Terminal Equipment Directive R TTE 1999 5 EC Emerson Process Management complies ...

Page 154: ... Industrie Canada exempt de licence Son fonctionnement est soumis aux deux conditions suivantes 1 cet appareil ne doit pas provoquer d interférences et 2 cet appareil doit accepter toute interférence y compris les interferences pouvant causer un mauvais fonctionnement du dispositif B 2 8 Ordinary Location Certification for FM Approvals As standard the transmitter has been examined and tested to de...

Page 155: ...Special Conditions of Certification 1 The Model 3308 transmitter housing contains aluminum protect the enclosure to avoid a potential risk of ignition due to impact or friction 2 The surface resistivity of the polymeric antenna is greater than 1G To avoid electrostatic charge buildup it must not be rubbed or cleaned with solvents or a dry cloth 3 For use with the Emerson Process Management 701PBKK...

Page 156: ...ion 1 The Model 3308 transmitter housing contains aluminum protect the enclosure to avoid a potential risk of ignition due to impact or friction 2 The surface resistivity of the polymeric antenna is greater than 1G To avoid electrostatic charge buildup it must not be rubbed or cleaned with solvents or a dry cloth 3 For use with the Emerson Process Management 701PBKKF SmartPower Option only 4 Only ...

Page 157: ...tential risk of ignition due to impact or friction 2 The surface resistivity of the polymeric antenna is greater than 1G To avoid electrostatic charge buildup it must not be rubbed or cleaned with solvents or a dry cloth 3 For use with the Emerson Process Management 701PBKKF SmartPower Option only 4 Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this tra...

Page 158: ...risk of ignition due to impact or friction 2 The surface resistivity of the polymeric antenna is greater than 1G To avoid electrostatic charge buildup it must not be rubbed or cleaned with solvents or a dry cloth 3 For use with the Emerson Process Management 701PBKKF SmartPower Option only 4 Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter...

Page 159: ... 第十二條 經型式認證合格之低功率射頻電機 非經許可 公司 商號或使用者均不 得擅自變更頻率 加大功率或變更原設計之特性及功能 第十四條 低功率射頻電機之使用不得影響飛航安全及干擾合法通信 經發現有干擾 現象時 應立即停用 並改善至無干擾時方得繼續使用 前項合法通信 指依電信法規定作業之無線電通信 低功率射頻電機須忍受合法通信或工業 科學及醫療用電波輻射性電機設備 之干擾 B 2 11 Other certifications U1 Overfill protection Certificate Z 65 16 536 TÜV tested and approved by DIBt for overfill protection according to the German WHG regulations ...

Page 160: ...B 3 Approval drawings This section contains Factory Mutual installation drawings The installation guidelines must be followed to maintain certified ratings for installed transmitters This section contains the following drawings Rosemount drawing 03308 1010 Installation drawing 3308 FM US and Canada Intrinsic safety ...

Page 161: ...809 0100 4308 Rev BA Appendix B Product Certifications December 2014 Product Certifications Figure B 1 Installation Drawing 3308 FM CSA Intrinsic Safety Electronic Master PRINTED COPIES ARE UNCONTROLLED Rosemount Proprietary ...

Page 162: ...150 Reference Manual 00809 0100 4308 Rev BA Appendix B Product Certifications December 2014 Product Certifications ...

Page 163: ...for the wireless field device always use established safety procedures to avoid falling or contact with high power electrical lines Install remote antenna components for the wireless field device in compliance with local and national electrical codes and use best practices for lightning protection Before installing consult with the local area electrical inspector electrical officer and work area s...

Page 164: ...Maximum of 40mW 16dBm EIRP C 2 3 Coaxial cable Coaxial length 25 feet 7 6 meters with Type N Connections Coaxial material Heavy duty low loss LMR400 cable Minimum coaxial bend diameter 1 0 ft 0 3 meter C 2 4 RF Lightning Arrestor Type In line lightning arrestor Electrical connection Lightning arrestor must be grounded per local electrical codes and regulations C 2 5 Mounting bracket Horizontal or ...

Page 165: ...e drip loop to the lower portion of the mast ensuring that condensation or rainwater will flow away from the coaxial connections C 3 5 Apply coaxial sealant moisture protection Utilize the coaxial sealant that is included in the high gain remote mounting kit package Follow included instructions for application on the coaxial connection C 4 Transient lightning considerations C 4 1 Gateway transient...

Page 166: ...mounting procedures as outlined in Section 3 Installation 2 Connect the RF lightning arrestor to the device and tighten 3 Connect the antenna to the mounting bracket and tighten the nut carefully 4 Fasten the mounting bracket on the mast Tighten the nuts loosely first to allow adjustment of the mounting bracket position in step 5 I N E X PLOSIVE ATMOSP H E R E K E E P T IG HT WHEN CIRCUIT A L I V ...

Page 167: ...rip loop Ensure the drip loop is lower than the device allowing water to flow away from the device 6 Apply the coaxial sealant around each of the coaxial connections and at the RF lightning arrestor making sure the RF connections are completely sealed 7 Tighten the mounting bracket to the mast Make sure that antenna is pointed in a vertical direction I N E X PLOSIVE ATMOSP H E R E K E E P T IG HT ...

Page 168: ...156 Reference Manual 00809 0100 4308 Rev BA Appendix C High Gain Remote Antenna Option December 2014 High Gain Remote Antenna Option ...

Page 169: ...e following safety messages before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the ...

Page 170: ... build up Care must be taken during transportation of power module to prevent electrostatic charge build up Device must be installed to ensure a minimum antenna separation distance of 8 in 20 cm from all persons Process leaks could result in death or serious injury Handle the transmitter carefully If the process seal is damaged gas could escape from the tank when removing the transmitter head from...

Page 171: ...Setup Verify Level Wireless Setup Manual Setup Device Setup Wireless Display Units HART Tag Security Power Manual Setup Level Setup Probe Geometry Environment Volume Alert Setup Signal Quality Alert Level Alerts Lost Measurement Service Tools Alerts View Active Alerts Variables View all variables Trends View variable trends Communications View wireless communication status Maintenance Restart Devi...

Page 172: ...specifications in the Configuration Data Sheet D 3 1 Guided Setup Basic Setup The basic transmitter configuration includes setting the tank geometry parameters For interface measurements the dielectric constant of the top liquid must also be given For some applications with heavy vapor the Vapor Dielectric Constant must be given as well Figure D 1 Tank Geometry For the different tank connections t...

Page 173: ...rence Point and the end of the probe see Figure D 1 on page 160 If a weight is used at the end of the probe it shall be included This parameter is pre configured at factory The probe length must be changed if the probe is shortened or if you have ordered a spare transmitter head Tank Height The Tank Height is the distance from the Upper Reference Point to the bottom of the tank Zero Reference Poin...

Page 174: ...ght Measurement Mode Select the Measurement Mode to use in the device Some modes require software options to be enabled in the device You can upgrade the device to enable more software options Interface Level with Submerged Probe is used for applications where the probe is fully immersed in liquid In this mode the transmitter ignores the upper product level See Interface measurements with fully su...

Page 175: ...t is unknown then use the Dielectric Constant Guide embedded in the AMS Wireless Configurator as help when configuring the DC The AMS Wireless Configurator includes a Dielectric Chart which lists the dielectric constants of a range of products AMS Wireless Configurator also includes a tool which allows you to calculate dielectric constants based on measurements of the Upper Product Thickness 1 Fro...

Page 176: ...ind of password that the device uses to join the network Obtained from the network administrator All sections must contain the same number of characters Typical Interface Condition Description Unknown or Other condition The typical interface condition is unknown or varies in such a way that no typical interface condition can be stated Layer on top thin The interface thickness is typically thin com...

Page 177: ...unications traffic on the network and power module life Default Update Rate This defines how often the broadcast message is sent to the gateway Faster update rates have an impact on the total communications traffic on the network and power module life Display Mode The display can be configured to different display modes Disabled On Demand or Periodic Display Variables As default the level variable...

Page 178: ...iable Third Tertiary dynamic variable in the HART protocol which will be assigned as a variable from the device Fourth Variable Fourth Quaternary dynamic variable in the HART protocol which will be assigned as a variable from the device Upper Range Value Value for Primary Variable PV corresponding to 100 range Lower Range Value Value for Primary Variable PV corresponding to 0 range Upper Sensor Li...

Page 179: ... User s own description Not required for operation of the device and can be left out if desired Message User s own information Not required for operation of the device and can be left out if desired Date User s own information Manufacturing date by default Not required for operation of the device and can be left out if desired Performance Mode Performance Mode Description Normal Long battery life ...

Page 180: ...asurements Note Always On mode is only recommended for devices connected to line power Power Source Optimizes the device to make use of the power source to which it is attached Weight Type Type of weight at the end of the probe Only applicable to the Flexible Single Lead probe type Weight Type Option Code Description Unknown Default Small W1 Short W2 Heavy W3 Chuck anchored W4 5 5 in 140 mm Ø 0 9 ...

Page 181: ...obe By setting the Upper Null Zone the measuring range is reduced See Changing the Upper Null Zone on page 94 for further information Note Measurements are not performed within the Upper Null Zone and level alerts located in the Upper Null Zone will not be triggered Always configure your level alerts below the Upper Null Zone For narrow nozzles it may be necessary to increase the Upper Null Zone U...

Page 182: ...ounted apart from the probe the length of cable between probe and remote housing must be configured User Defined Probe Settings Parameters for user defined probe Note These settings should only be modified for customized probes The settings are typically provided by factory Calibration Offset Difference between surface distance measured by device and the same distance measured by e g handgauging w...

Page 183: ...t surface having a significant influence on the level measurement In such cases the vapor dielectric can be entered to compensate for this effect The default value is equal to 1 which corresponds to the dielectric constant of air Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors Max Upper Product Thickness Configure the maximu...

Page 184: ...sufficient accuracy Use most of the strapping points in regions where the tank shape is non linear A maximum of 20 points can be added to the strapping table If tank type Strapping Table was chosen enter how many entries you will use and the actual level and volume points The strapping points must be entered such that the first point corresponds to the lowest level and the last point corresponds t...

Page 185: ...clean the probe Note The Signal Quality depends on probe type and application conditions as well as the condition of the probe Even if the probe is clean Signal Quality may not be a 10 Suitable alert limits vary from application to application Appropriate value can be determined by logging Signal Quality over time and viewing maximum minimum values The Signal Quality Alert limit should be at least...

Page 186: ...e Level value that will trigger the alert Note Alert Limit values must be outside the Upper Null Zone the Blind zones and areas close to the Blind Zones with reduced accuracy Deadband An area of the Level range where no action occurs to prevent alert from activating deactivating too quickly A B TIME LEVEL Limit Deadband Alert ON A The level is rising above user defined alert Limit An alert message...

Page 187: ...easurementsto Hold Level The number of measurements the device will hold the current level if level measurement has been lost Then it will output level according to Lost Measurement Behavior if still lost For an application where problems with lost measurement due to noise or weak surface echoes are experienced this parameter value could typically be increased The Hold Time value presents for how ...

Page 188: ...s above the Surface Threshold is the surface echo Interface Threshold Threshold to filter out noise in the echo curve for detection of the Interface The first echo peak after the surface echo that crosses and is above the Interface Threshold is the interface echo Reference Threshold Threshold to filter out noise in the echo curve for detection of the Reference peak The reference peak is a strong n...

Page 189: ...urface threshold in the zone where it is applicable Distance Distance from Upper Reference Point normally the lower side of device flange to point where the near zone threshold ends Trim Near Zone Select to activate trimming The Trim Near Zone method is used to fine tune performance in the area close to the tank top This function is normally not used Trim Near Zone is typically used if there are p...

Page 190: ...e used by the device Echo Search Window Select window mode to use for the echo tracking function Value typically provided by manufacturer Window Size Window size used by echo tracking function Window Size can only be changed when the Eco Search Window mode is set to User Defined Value typically provided by manufacturer Gain Factor Index Controls the hardware amplification of the waveform Value typ...

Page 191: ...eld For recommended actions refer to Alert messages in AMS Wireless Configurator and Field Communicator on page 74 To view Active Alerts do the following From the Home Screen go to Service Tools Active Alerts Table E 1 Failure Alerts F Message Additional status 1 1 Location of the Alert in the HART command 48 Additional Status field Description Electronics Failure Byte 8 Bit 6 An electronics error...

Page 192: ...it 0 No valid Interface reading Reasons may be multiple No valid surface echo peak in the measuring range Incorrect transmitter configuration Capacity Denied Byte 12 Bit 0 The device has failed to require all of the necessary wireless bandwidth to broadcast at the configured rate s Message Additional Status 1 1 Location of the Alert in the HART command 48 Additional Status field Description Databa...

Page 193: ...eens 63 Device Status 67 DIAG button 64 Diagnostic messages 74 Diameter 172 Dielectric Constant 106 163 171 Dielectric Constant Guide 106 163 Display 39 kit 39 pins 39 rotate 39 Display Mode 165 Display Variables 165 Disturbances Top of the tank 92 E Echo Curve 83 88 93 159 169 176 Echo Search Window 178 Echo Tuning 159 Emulsion layers 8 F Field Communicator 47 56 57 First and Trigger Variable 165...

Page 194: ...reshold 92 93 94 Network ID 52 82 90 164 Non metallic tanks 14 19 37 Normal Performance Mode 167 Nozzle maximum height 19 Minimum diameter 19 Nozzle Height 162 Number of Updates to Hold Level 175 O OSHA 1 Over the Air Upgrade 167 Overview 159 P Peak Center 91 178 Peak Detection Method 79 91 92 178 Percent of Range 166 Performance Mode 97 167 High 167 Normal 167 Pipe installations centering disc 26...

Page 195: ...holds adjusting 84 guidelines 85 Time Domain Reflectometry 3 Transition Zone 174 175 Transmitter components 9 Transmitter head replace 99 Trends 66 159 Trigger Level 165 Trigger Mode 165 Triggered Update Rate 165 Trim Near Zone 94 177 Troubleshooting 78 Turbulent conditions 17 78 97 Typical Interface Condition 80 164 U UNZ 94 95 169 174 175 Update Rate 51 79 81 163 165 175 Upper Null Zone 94 95 16...

Page 196: ...4 Reference Manual 00809 0100 4308 Rev BA Index December 2014 Index ...

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Page 198: ...Street Hepingli Dongcheng District Beijing 100013 China Tel 8610 6428 2233 Fax 8610 64287640 Standard Terms and Conditions of Sale can be found at www rosemount com terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co AMS PlantWeb Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc HART and WirelessHART are registered trademarks of the H...

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