Emco emco-rex Instruction Book Download Page 1

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Instruction book

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emco-rex

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ENGLISH

Edition 78 01 Ref. Nr. EN

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Summary of Contents for emco-rex

Page 1: ...Instruction book emco s ar emco rex ruo i I l ENGLISH Edition 7801 Ref Nr EN 2 620 I P I j II 11 ll ii I _...

Page 2: ...0 33 Nut for the circular saw table M 6 00 33 Nut for one segment fit the table and secure by means of the four socket head screws Then loosen the second segment and make sure that the table tilts fre...

Page 3: ...PENED To famiIiarise yourself with the Emco Star read these instructions through carefully You wiII find this of great assistance in showing you the easiest way of using the machine while it is essent...

Page 4: ...is is the case two of the phases in the plug will have to be interchanged i e two of the connections will have to be interchanged Arrangements should be made to make it impossible for the machine to b...

Page 5: ...l band saw blade for cross cutting l jig saw blade for wood l sanding belt grit 80 l doz emery papers fine l doz fret saw blades for wood l tin adhesive tubular box spanner l Allen key l locking pin...

Page 6: ...ut without fence I imited by saw arm 7 31 64 Max width of cut using fence 6 11 16 Max width of slot cut by wobble saw 33 64 REMOVAL OF CIRCULAR SAW BLADE Tilt the machine to the circular saw position...

Page 7: ...is illustrated in Sketch 2 it amounts to the thickness of the material to be cut plus 25 64 If for example a 590 thick board is to be cut the projection should amount to 984 This will keep the area of...

Page 8: ...s1ii s l Always use saw blades in perfect condif ion and free from cracks i e properly sharpened and set 2 The saw blade must be firmly clamped on the saw spindle and its teeth must point in the corre...

Page 9: ...support M 60 11 can then be pushed to the end of the guide bars M 6 27 02 i e hard over to the right and secured in place by tightening up the wing nut M 60 12 2 The saw arm M 6 22 should be removed b...

Page 10: ...RCULAR SAW BLADE WITH WOBBLE ATTACHMENTS 1 Remove the table insert M 6 20 01 by unscrewing the two countersunk screws DIN 63 M 4 x 12 PhotoKS 8 andKS9 2 Remove the saw arm and the circular saw cover p...

Page 11: ...tre fence and its edge runs along the combing bar Photo KS 11 After the component has been returned to its initial position i t is moved over to the right so that the groove that has just been cut bea...

Page 12: ...able blade is one with normal teeth 236 390 wide Wheel diameter 6 7 811 A speed of 1500 r p m produces a cutting speed of 45 ft sec A speed of 3000 r p m produces a cutting speed of 90 ft sec Table si...

Page 13: ...ketch 1 Sketch 2 correct wrong M6 00 t 7 Sketch 3 3 The next operation is to adjust the upper guide wheel by means of the knurled screw see Sketch l until the band saw blade is correctly positioned on...

Page 14: ...y if the bottom of the gu de head rests gently on top of the component being cut To adjust the height of the guide head loosen the star knob M 6 24 with the right hand and raise or lower the guide hea...

Page 15: ...to be made however the table should be canted the appropriate amount Photo BS 5 If the hexagon nut M 6 10 33 is loosened the table can be canted up to 45 in one direction A protractor scale simplifies...

Page 16: ...ack half a turn 3 The circular saw cover plate and saw arm are removed after the two nuts M 6 00 37 have been unscrewed Now use the locking pin to hold the circular saw spindle and remove the saw blad...

Page 17: ...y pushing the rod M 6 22 01 down with the thumb of the left h md until the upper end of the saw blade bears against the recess in the rod Photo DEC 4 Screw up the clamping screw with the right hand 8...

Page 18: ...ade is clamped between the reciprocating rod and the clamping plate by means of the socket head screw as for the fret saw Make sure the blade is vertical 4 A brass stop pin is fitted to support the ji...

Page 19: ...6 17 anti clockwise 4 The sanding belt can now be removed from the pulleys Fitting incorrect correct ZZVZZZVZ S S S S 2 ction of belt travel v v KS S t crio of bel travel Sketch 2 l The sanding belt i...

Page 20: ...HMENT 1 Tilt the machine to the 11 circular saw1 1 position and cover the saw blade completely with the saw guard Photo BSCH 2 2 The circular saw table is raised as far as the stop permits To prevent...

Page 21: ...5 7 FITTING THE SANDING TABLE l Adjust the guide columns so that their ends project about 3 1 211 beyond the sanding disc To adjust the guide columns the nut must be loosened by means of the tubular b...

Page 22: ...sive paper tears dispose of it and fit a fresh sheet 4 Move the sanding table close to the sanding disc 5 Sand smalI components on the right hand half of the sanding disc As the disc rotates it wi11 h...

Page 23: ...olumns The moulding fence M 60 06 l is attached to the table by means of two knurled head screws which are pushed up through the table from underneath Two columns secured to the moulding fence carry t...

Page 24: ...employed FITTING THE CUTTERS The cutters must be rigidly clamped in the cutter block by means of the socket head bolts The quality of the finish obtained will depend on the accuracy with which the cu...

Page 25: ...e cutter block This position of the screw is fixed by tightening up the knurled nut M 6 DIN 467 Then hold the cutter blade in contact with the knurled screw with one hand and with the other secure the...

Page 26: ...M 60 08 This type of turning is used for making disc shaped objects such as bowls dishes etc The turning tool is usually supported on the smalI tool rest M 60 09 TECHNICAL DATA OF WOOD TURNING LATHE...

Page 27: ...iving centre and the live centre Tighten the knurled screw M 6 x 15 to lock the live centre in the tailstock 3 Fit the driving centre or the faceplate 4 Fit the tool rest holder and tool rest SETTING...

Page 28: ...n the use of the machine as a spindle moulder INSERTING DRILL IN CHUCK Screw the two jaw chuck Photo BO l M 6030 onto the end of the motor spindle by turning it clockwise Push the driII into the chuck...

Page 29: ...least the deptb of the hole d The workpiece is supported against the mitre gauge fitted with an extension piece and slowly pushed towards the drill Withdraw the workpiece at frequent intervals to cle...

Page 30: ...clockwise 2 Place the grinding wheel on the flange 3 Screw on the clamping washer and the hexagon head nut by hand 4 Hold the flange by means of the locking pin M 6 00 24 and tighten up the hexagon he...

Page 31: ...ndle in the 0 position 6 Switch on motor Stage 2 3000 r p m l Dress the grinding wheel if it is running out of true 2 Before fitting the wheel tap it lightly to see that it rings clearly to check for...

Page 32: ...hread at the end of the flexible shaft and this can be screwed directly onto the end of the motor spindle which is held by means of the locking pin M 6 00 24 Photo FL l To grip the tools the shaft is...

Page 33: ...oup ing boss M 60 20 8 02 sketch 1 screwed onto the end of the motor spindle with the aid of the locking pin M 6 00 24 The rubber spider between the two halves of the coupling should have an axial pla...

Page 34: ...se Turn the motor switch to stage 2 3000 r p m When the Emco Star is being used for other work it is advisable to disconnect the planer To do this loosen the two knobs and slide the planer 3 4 1 3 16...

Page 35: ...Sketch 2 The depth of cut to which the machine is set is shown on a scale M 60 20 22 at the side Sketch 2 CORRECT OPERATION OF SURFACE PLANER The required depth of cut is set by raising or lowering th...

Page 36: ...y useful since it enables the full width of the knives to be utiIised If the fence were always left in the same place when planing narrow workpieces the knives would soon become blunt SAFETY PRECAUTIO...

Page 37: ...he table M 60 20 01 sketch the height of which can be adjusted The depth of cut is regulated by means of the handwheel M 60 20 2 A graduated scale M 60 20 23 at the side enables the required thickness...

Page 38: ...se should be laid on a planed board 3 4 thick and the two passed through the machine together 11 The Emco Rex gear box is filled with a special viscous gear grease and greased for life If grease shoul...

Page 39: ...wn in sketch 13 The stone is pushed uniformly to and from over the Iength of the knives under oilstone Sketch 13 a gentle pressure until the knives are sharp again REPLACING AND SETTING THE PLANER KNI...

Page 40: ...now just contact the cutting edge at both ends of the knife If this is not the case the gauge should be adjusted accordingly This is done with the gauge in place by loosening the two hexagon nuts and...

Page 41: ...p Height adjustment is rried out by means of the hand wheeI Adjust length of slot by means of the stop spindle and knurled nuts Always fix knurled nuts counter wise It is advisable to cut the mortise...

Page 42: ...ng stone axis Refix the sliding block Figure l 9 Adjust the tooth depth with the feed screw 10 Bring the back of the teeth up to the grinding wheel by turning the feed spindle Figure 2 11 For grinding...

Page 43: ...1g whceel knurled nut spring centering cone sliding block knurled nut for clamping sliding block feed screw conical bearing clearance angle gullet toothed 41 Fig 1 feed pindle clearance angle pointed...

Page 44: ...SE Emcostar R M r 7 r I I I I L r I I b1 j 15 16 L _ U rot red V blau blue W grau grey U2 brau n brown V2 sc hwarz brown W2 orange orange 13 14 N I _____ _ J b1 1 2 0 1 2 0 1 2 k1 8 2 I 7 I l 3 5 7 g...

Page 45: ...Mp T S R 7 I R I I I I I L_ _ _ _ _______ i r I I 7 I L ___ 11 12 15 16 Wt 11 13 9 10 5 6 7 8 I ___ J U4 rot red V blau blue W1 grau grey u2 braun brown V2 schwarz black b1 1 3 5 7 g 11 13 2 4 6 8 1 0...

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