Operating InstructionCompressed Air-Dryer
Cool 201Cool 401
I14 5003 EGB
03.03
Page 1: ...Operating Instruction Compressed Air Dryer Cool 201 Cool 401 I14 5003 EGB 03 03...
Page 2: ...e Cool 201 405AP Cool 401 407AP Types equipped with electromagnetic drainvalve according 2 6 1 and 3 8 1 Types equipped with sensor operated drainvalve according 2 6 1 3 8 2 and 5 1 6 are not availabl...
Page 3: ...Notes 4 1 2 Safety regulations 5 1 3 Handling with refrigerant 6 1 4 First aid 7 1 5 Disposal 7 2 1 Transportation 8 2 2 Requirements on the place of installation 8 2 3 Installation Mounting 8 2 4 Com...
Page 4: ...er operation maintenance care and competent repair under consideration of these oper ating instructions Hints to figures and locations are in brackets e g Fig 5 2 Due to our position as suppliers of c...
Page 5: ...proper tools for maintenance and repair work only Use original spare parts only Attention All maintenance and repair works must only be executed at stopped machine disconnected power supply and pulled...
Page 6: ...escaped during filling or re pair work Cover with tape Leave the room immediately and only enter after the room has been sufficiently ventilated when refriger ant concentrations e g pipe line leakage...
Page 7: ...efrigerants for refrigerant type see identification plate Never leave the victim unattended When disposing of used devices pay attention to oil and refrigerant in the hermetical sealed refrigerating c...
Page 8: ...d for an ambient temperature of 25 C Attention To avoid corrosion at components of the CA dryer the compressed and ambient air must be free of aggressive parts The CA dryers are provided for inside mo...
Page 9: ...on Before mounting the CA dryer welding residual rust or other pollution must be removed from the pipelines to be connected If pollution cannot be excluded proper filter system must be installed The c...
Page 10: ...sewage Water and oil must be separated by suitable separators additional equipment Attention Route outflow so that persons or objects will not be struck by condensate condensate outlet with operating...
Page 11: ...may be fixed to the wall with a rising slope of maximum 5 m Thereby the minimum operation pressure increases for 0 1 bar per meter The collecting pipe fig 2 2 should be laid through out its whole len...
Page 12: ...ified by the CA dryer Following components of the CA dryer are accessible from outside fig 3 1 Compressed air inlet 2 Compressed air outlet 3 Cooling air inlet 4 Electronic regulator operating panel F...
Page 13: ...isconnected the risk of injuries is given due to free rotating fan wings The refrigerant compressor heats up during operation so that there is a danger of burns Condensate drain 1 Temperature in C 2 T...
Page 14: ...inium heat ex changer as cold store enables the quick reaction on load changes without allowing dew point peaks to exceed the max adjusted nominal value Depending on loads the electronic regulator add...
Page 15: ...nsate The lower the cooling temperature of air the lower the moisture content The lower limit of air cooling results from the operating principle of the CA dryer based on the moisture separa tion in l...
Page 16: ...emits a signal the internal solenoid valve opens and the condensate is forced by the working pressure into the discharge pipe The condensate drain electronic system ensures the closing of the outlet...
Page 17: ...inutes the compressed air admission is possible by connecting the compressed air compressor The CA dryer is designed for continuous operation and may remain switched on during periods of no load as it...
Page 18: ...lector key for 5 seconds to change from display into change mode 2 If necessary press data selec tor key several times until requested change mode appears 3 Adjusting by condensate drain key 4 Press d...
Page 19: ...raining time optimization of condensate draining At normal operation conditions the condensate volume per condensate draining time corresponds to the values mentioned below Type of CA dryer Condensate...
Page 20: ...4 For returning into display mode press data selector key for 5 seconds Attention Prior to any maintenance works all safety regulations for electrical systems and units must be observed Maintenance in...
Page 21: ...work must be performed at the depressu rized condensate trap only For this purpose the instal lation of a bypass line is recommended additional equipment a disconnect CA dryer from compressed air syst...
Page 22: ...tronic regulator defective 5 2 1 5 FH refrigerant overpressure 5 2 1 6 EU low voltage 5 2 1 7 H1 dew point too high 5 2 1 8 L1 dew point too low Remedy Check sensor connection replace sensor Replace r...
Page 23: ...necessary If the power supply is ok call for service or send CA dryer to the manufacturer Remedy check condensate separator behind the compressor possibly install automatic drain no sufficient draina...
Page 24: ...ue to high volume flow or too high compressed air inlet temperature with installed bypass line 5 2 4 6 Bypass valve of bypass line opened 5 2 4 7 Bypass valve of bypass line leaky Clean condensate dra...
Page 25: ...service the CA dryer will return to operation mode automati cally after protection device has cooled down Note The immediate restarting of the unit is not pos sible because the protection device requ...
Page 26: ...properly selected increase CA dryer s capacity Increase operating pressure check whether CA dryer s capacity is properly selected Characteristics differential pressure at com pressed air side increas...
Page 27: ...036 450 Compressed air connections 3 4 Power supply 230V 1N 2 16 16 50 Weight 10 Dimensions mm 500 450 0 33 450 Specification Volume flow reffered to the suction status of the air compressor 1 4 Sound...
Page 28: ...TC Widerstand NTC resistor R1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A B C D E F A B C D E F von Blatt Datum Bearb Gepr Norm Name nderung Zustand Datum Urspr Ers f DIN 40719 JN Typ Zeichn Nr drawing no 1 1 L...
Page 29: ...PE N PE N X0 L XM RAH 1 Kondensatablass condensate drain A100 A1 A2 PE Y1 K lte Drucklufttrockner 2 1 2 1 nur fuer Optionen only for options 1 NTC Widerstand NTC resistor R1 Regler K lte Drucklufttroc...
Page 30: ...1 Pcs Fan pressostat 405AP 407AP 0103087000 EICA A2 1 Pcs Elektronic regulator 405AP 407AP 0111822405 407 Type No Coded Type No Sheet No Date Page 1 of 405 AP 407 AP I17 5003 0GB 2002 12 02 1 Remarks...
Page 31: ...O DE CONFORMIDADE F RS KRAN OM VERENSST MMELSE Declaramos sob nossa responsabilidade que este produto est de acordo com as seguintes normas de acordo com as directrizes dos regulamentos Vi f rs krar p...
