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Summary of Contents for E48GC76EPS - 48" Sealed Burner Slide-In Gas Cooktop

Page 1: ...Installation Instructions Slide In Gas Cooktop ...

Page 2: ...ii Safety Precautions Do notattemptto install oroperateyour unit until you have readthesafety precautions in this manual Safety itemsthroughoutthis manual are labeled with a Warning or Caution based onthe risktype Definitions _Thisisthesafetyalertsymbol Itisusedtoalertyoutopotentialpersonal iniuiyhazards Obeyallsafetymessagesthatfollowthissymboltoavoid possible injuryordeath ...

Page 3: ...th the gas pressure regulator supplied with it Disconnect the electrical supply before installing or servicing the appliance This appliance must be grounded Connect only to a properly grounded electrical supply Refer to Electrical Requirements Install or locate this appliance only in accordance with these installation instructions Use this appliance only for its intended use as described in this m...

Page 4: ...Safety ...

Page 5: ...lephone support in the U S and Canada 1 877 4ELECTROLUX 1 877 435 3287 For online support and Internet product information www electroluxusa com 2005 Eiectroiux Home Products Inc Post Office Box 212378 Augusta Georgia 30917 USA All rights reserved Printed in the USA ...

Page 6: ...OfContents 6 Preparing for Installation 7 Verifying Package Contents 7 Cabinet Counterop Preparation 7 Makingthe GaslElectricConnection 11 Requirements 11 L P GasConversion 12 Installation 14 Installing theCooktop 14 Connecting theGas 14 GasandElectricRequirements Table 15 Installing theBurnerComponents 16 Making theElectrical Connection 17 Operation 18 Verifying theOperation 18 ...

Page 7: ...lified appliance technician or contractor Proper installation is the owner s responsibility Carefully check the location where the cooktop is to be installed The cooktop should be placed for convenient access but away from drafts that may be caused by open doors and windows or by HVAC duct outlets Make certain that gas and electrical power can be provided in the selected locations Plan the install...

Page 8: ...to 5 8 16turn Overhar_g both sides combustib e side _ 2 38ram wall both sides Typical Cour_te_op Q 6 I E48GC76EPS 30 762mm V 30 762turn Minimum 8 J 457mm 1 7 3_4 H97mm g14mm 5 1_2rr 393mm 28 4 7 7mm 0 J 254mm T minimum required dimensions are provided Dimensions apply to both models unless otherwise stated see Figure 1 Locate the electrical supply box within reach of the included 48 inch long flex...

Page 9: ...6GC76EPS 33 7 8 860mm I_ _ _ E48GC76EPS 43 1 2 1105mm z _ _ Backsplash _1 _ I i I Max 3 4 19ram _ _ Ii _ 213 _ I i21 3 8 Ii _ 1_7_mm i 543mm Ii 1 4 6mm _ t _ 716r_m I i I Ii Min flatledge _ T I i 3 76ram _ _E36 GC76EPS 34 3 4 883mm I 5 8 16ram E48GC76EPS 46 3 4 1188mm _ _ _ E36GC76EPS 36 914rnm _ _ _ 6 152mm Min E48GC76EPS 48 1219mm to combustible side Figure 4 walls above the range both sides iii...

Page 10: ...learance to Combusti 10 min to nearest combustible wall either side of unit 2 W min required distance between rearedgeof cooktop and nearest combustible surface abovecountertop I _3 Y2 Suppo_ pla_orm t 2 typical countertop edge Openingto routegas and electricalsupply If 2 W clearance can not be maintained then optional stainless steel backsplash or noncombustible backsplash material must be used o...

Page 11: ...d of installation In the absence of local codes this appliance should be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Be certain that the appliance being installed is correct for the gas service being provided Refer to the data plate located on the bottom of the cooktop chassis ...

Page 12: ...h your cooktop The kit is marked FOR LP PROPANE GAS CONVERSION Follow the installation instructions which are inside the envelope The conversion must be performed by a qualified service technician in accordance with the kit instructions and all local codes and requirements Failure to follow instructions could result in serious injury or property damage The qualified agency performing this work ass...

Page 13: ...iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii supplyelectricalpowertothejunctionboxorreceptacle iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii The cooktop sfactory equipped three prong grounding plug mustbe inserted into a iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii mat...

Page 14: ...ING THEGAS m m Attach the gas pressure regulator included with the cooktop to cooktop pipe nipple inlet Install a gas shut off valve not included with the cooktop in the main gas supply line in an accessible location near the cooktop Complete connection of the gas supply to the cooktop by installing 1 2 inch flexible gas line not included with the cooktop between the pressure regulator and the shu...

Page 15: ...he table below Model No E36GC76EPS E48GC76EPS Electrical circuit required 120VAC 60Hz 15A Total connected load 0 7 Amps 0 084 Kw Gas type Natural Liquid Propane Natural Liquid Propane Manifold pressure 4 Water Column 10 Water Column 4 Water Column 10 Water Column Minimum gas supply pressure 5 Water Column 11 Water Column 5 Water Column 11 Water Column _ iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii...

Page 16: ...onto its corresponding burner base being certain that the four alignment tabs slide into the matching notches in the base Set each porcelain burner cap on top of its corresponding burner ring Place each grate onto the cooktop being certain that the rubber feet are positioned in the locating dimples Figure 7 Grate J Burner Cap Burner Ring J Top Frame Burner Head Fixed Burner Components ...

Page 17: ...Installation MAK NGTHE ELECTR CAL CONNECT ON Plug the three prong plug from the appliance into the properly grounded and polarized wall receptacle ...

Page 18: ...oktop control valves are in the OFF position and all burner rings burner caps and grates are properly positioned on the cooktop Rotate one knob at a time counterclockwise to the LITE Hr position Verify that all ignitors spark continuously then return the knob to the OFF position Repeat for all knobs See Figure 8 Figure 8 Burner Control Valve ...

Page 19: ...e 5 minutes to allow any gas to dissipate then repeat this ignition test The control knob can then be rotated counterclockwise from HI to LOW to adjust the flame height progressively Repeat the ignition test for all burners When installed properly the flame will be steady and quiet It will also have a sharp blue inner cone that will vary in length proportional to the burner size Flame adjustment w...

Page 20: ......

Page 21: ... CAUTION Before proceeding with the conversion shut off the gas supply to the appliance prior to disconnecting the electrical power Do not reconnect electrical power until all leak tests have been performed Only a qualified service technician should convert or service this appliance Be sure the unit is unplugged and coot before proceeding with the conversion _ IMPORTANT Read and save these instruc...

Page 22: ...LATION INSTRUCTIONS r LPGCONVERSION KIT O RING r BYPASS ORIFICE BYPASS 48 MM ORIFICE BYPASS 61 MM ORIFICE r MAINr 86 MM ORIFICE r MAINr 1 12 MM ORIFICE MAIN 1 18 MM Provided assembled to the bypass orifices quantity 2 1 1 6 2 4 2 2 2 I i I _ ___ i l _ 1 _1 _ _iiiL _ Ii _ F 1 8 flat blade and Phillips head screwdriver Needle nose pliers 10 mm open end wrench 6 and 8 long adjustable wrenches 6 or 15...

Page 23: ...the gas supply valve 3 2 Disconnect the cooktop power connector from the electrical outlet 3 3 Remove the grates from the top 3 4 Remove all of the burner caps and burner rings from top of the burner heads Remove grates _ Burner cap Burner ring Burner head Fiqure 3 1 Grate Burner Cap and Burner Rinq Removal Page 3 ...

Page 24: ...in place 4 3 Remove the spool from the cap and insert the opposite side The large end of the spool must insert into the regulator first for LPG operation 4 4 Replace the cap inserting the end of the spool into the center of the regulator spring Regulator spring Spool Direction _ forLPG _ _ Regulator cap _ Spool Direction for natural gas Regulator Location Fiqure 4 1 Requlator Conversion Page 4 ...

Page 25: ...of the left rear burner head Unscrew and remove the nut 5 2 Remove the burner head Slip the igniter wire off of the burner as you remove it 5 3 Repeat steps 5 1 and 5 2 for the remaining burners 5 4 Lift out the spill tray Removal toot Retaining nut Burner head Igniter Spill tray Fiqure 5 1 Burner Head Removal Page 5 ...

Page 26: ...n The bypass orifice s size is stamped on its head 6 5 Insert the bypass orifice and the attached o ring into the right side of the valve with the needle nose pliers Tighten into place with the fiat blade screwdriver 6 6 Repeat steps 6 1 through 6 5 for the remaining burner valves 6 7 Replace the knobs Burner E36GC76EPS E48GC76EPS Location 36 Inch 48 Inch Left Rear 61 61 Left Front 48 48 Right Rea...

Page 27: ...th the model number and the burner location The main orifice s size is stamped on its side The shutter and the burner base will be re assembled after pressure testing 7 5 Check to make sure that the compression nut is tightened into the back of the shutter connector 7 6 Repeat steps 7 1 through 7 5 for the remaining burners Burner E36GC76EPS E48GC76EPS Location _36 Inch_ _48 Inch_ Left Rear 112 11...

Page 28: ...ifice 7 Fiqure 8 1 Pressure Test Set up 9 1 Determine the appropriate air shutter part number for the left rear burner from Table 9 t on page 9 Be sure to match the model number and burner location The shutter part number appears on its side 9 2 Thread the air shutter onto the left rear shutter connector about 6 turns see Figure 9 1 9 3 Reinstall the burner base 9 4 Measure the gap between the end...

Page 29: ...3 E Table 9 1 Air Shutter Part Numbers Burner E36GC76EPS E4BGC76EPS Location _36 Inch _48 Inch Left Rear 38 9 7 39 9 8 Left Front 27 6 9 12 3 1 Ric_ht Rear 29 7 4 18 4 7 Ric_ht Front 39 9 9 38 9 6 Center Rear 40 10 0 38 9 7 Center Front 39 9 8 40 10 1 Table 9 2 Air Shutter Gaps Settings in mm _L_ Buiner base Air shutter Shutter connector t Compression nut Fiqure 9 1 Air Shutter Assembly Shutter ga...

Page 30: ...ooktop to the electrical outlet Turn each burner on HIGH one at a time Check for leaks around the valves including the bypass orifice and the burner lines Igniter Connect igniter wire here J 1 Burner head Fiqure 10 1 Iqniter Location and Connection 11 1 Turn each burner on HIGH and then off again several times The igniter on each burner should spark 2 to 5 times a second If any of the igniters do ...

Page 31: ...S AND MANIFOLD PRESSURE iNFORMATiON SEE ORIGINAL NAME PLATE GAS SUPPLY TYPE NATURAL GAS LP CONVERSION KIT P N THIS APPLIANCE WAS CONVERTED ON DAY MONTH YEAR TO GAS WITH KIT NO OF INSTALLER COMPANY NAME WHICH ACCEPTS THE RESPONSIBILITY THAT THIS CONVERSION HAS BEEN PROPERLY MADE Fiqure 12 1 Conversion Label I _lU I itn 1il I_ 1_I l __ 1_ 11 To z_ iili r i _J t o l1 1 _ _ _ o nT The ElectroIux Profe...

Page 32: ... HN A 0053 E 37 9 4 Center Rear 81 194 HN A 0053 E 37 9 5 Center Front 81 194 HN A 0053 E 38 9 6 Model E36GC76EPS 36 Inch Burner Bypass Orifice Main Orifice Air Shutter Air Shutter Location _X 100 ram _X 100 ram Part No Gap Left Rear 81 184 HN A 0053 E 38 9 6 Left Front 72 135 HN A 0052 E 09 2 3 Right Rear 72 135 HN A 0052 E 09 2 3 Ric_htFront 81 184 HN A 0053 E 39 9 9 Center Rear 81 194 HN A 0053...

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