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SERVICE  MANUAL

24" BUILT-IN DISHWASHERS
2001 MECHANICAL MODELS

PRECISION WASH SYSTEM

5995355186

June 2001

Summary of Contents for AMANA ADW350RA 0 Series

Page 1: ... KLWH HVWLQJKRXVH 752 8 20 352 8 76 125 7 0 5 SERVICE MANUAL 24 BUILT IN DISHWASHERS 2001 MECHANICAL MODELS PRECISION WASH SYSTEM 5995355186 June 2001 ...

Page 2: ...Stainless Steel Filter 14 DrainPump 15 Drying System 15 Static Dry System 15 Active Vent System 15 Power Vent System 15 Drying System Components 16 LowerVentHousing 16 Vent Valve 16 Vent Actuator 16 Blower 16 UpperVentHousing 16 Dispensing System 17 Detergent Rinse Aid Dispenser 17 DispenserOperation 17 Door Latch Assembly 17 Selector Switch and Thermostats 18 HeatedDry 18 Hi TempWash 18 Hi TempRi...

Page 3: ...tor 22 Kick Plate 22 HeatingElement 22 Float Switch and Bracket 23 Water Valve 23 DrainPump 23 Lower Spray Arm 23 Glass Trap 23 Lower Spray Arm Support 23 Filter 24 Pump and Motor Assembly 24 Motor Mounting Bracket 24 Motor and Impeller 24 Thermostats 25 High Limit Thermostat 25 IndicatorLamps 25 TROUBLESHOOTING TroubleshootingTips 26 27 APPENDIX A Diagrams Exploded Views A 1 APPENDIX B Service Da...

Page 4: ...ve the fuse Turn off the gas supply Turn off the water supply 3 Never interfere with the proper operation of any safety device 4 USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES 5 GROUNDING The standard color coding for safety ground wires is GREEN or GREEN with YELLOW STRIPES Ground leads are not to be used a...

Page 5: ...t water leaks Ö PUMPANDMOTORASSEMBLY Thewashpumpandmotorareinonepieceandisnotrepairable Thenew design motor does not have nor need a seal to prevent water leaks In the end of this motor is a small circuit board that is designed to make sure that the motor will always start in the proper direction This new motor is mounted with a new mounting bracket that only requires two screws Ö SANITIZERINSE On...

Page 6: ...or 2357 2357 7700 7700 2357 Heating Element 13 5 9 28 9 28 9 28 9 28 Pump Motor Vent Actuator N A 1893 1893 1893 1893 Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 120 ...

Page 7: ...otor 2357 2357 2357 2357 7700 Heating Element 9 28 9 28 9 28 9 28 9 28 Pump Motor Vent Actuator 1893 1893 1893 1893 N A Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 12...

Page 8: ... 137 F 58 C Hi Limit Thermostat 200 F 93 C 200 F 93 C 200 F 93 C 200 F 93 C COMPONENT RESISTANCE ohms Timer Motor 7700 7700 2357 2357 Heating Element 9 28 9 28 9 28 9 28 Pump Motor Vent Actuator N A N A 1893 1893 Dispenser 1928 1928 1928 1928 Drain Motor 28 28 28 28 Water Valve Solenoid 699 699 699 699 Blower N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120...

Page 9: ...ms Timer Motor 2357 2357 2357 2357 2357 Heating Element 9 28 9 28 9 28 9 28 9 28 Pump Motor N A Vent Actuator N A 1893 1893 1893 1893 Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A N A 214 WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 12...

Page 10: ... Element 9 28 9 28 9 28 9 28 9 28 Pump Motor N A N A N A N A N A Vent Actuator 1893 1893 1893 1893 N A Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 120 20 120 Connecti...

Page 11: ...nt 9 28 9 28 9 28 9 28 9 28 Pump Motor 4 3 N A 4 3 N A 4 3 Vent Actuator 1893 1893 1893 1893 1893 Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 120 20 120 Connection NP...

Page 12: ...357 2357 7700 Heating Element 9 28 9 28 13 5 13 5 Pump Motor 4 3 N A N A N A Vent Actuator 1893 1893 N A Dispenser 1928 1928 1928 1928 Drain Motor 28 28 28 28 Water Valve Solenoid 699 699 699 699 Blower N A N A N A N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 120 Connection NPT 3 8 3 8 3 8 3 8 Normal Cy...

Page 13: ...57 Heating Element 9 28 9 28 9 28 9 28 9 28 Pump Motor N A N A N A 4 3 N A Vent Actuator 1893 1893 1893 1893 1893 Dispenser 1928 1928 1928 1928 1928 Drain Motor 28 28 28 28 28 Water Valve Solenoid 699 699 699 699 699 Blower N A N A N A 214 N A WATER SUPPLY Minimum Incoming Water Temperature 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C 120 F 49 C Pressure min max psi 20 120 20 120 20 120 20 120 20 1...

Page 14: ...e ball and the water flows down the tube forcing the ball up the ramp and against the outlet to the lower spray arm If the pump remains off for more than 3 seconds all the water in the tube escapes and the ball returns to the bottom of the ramp But if the pump is started in less than 6 seconds the water from the upper arm delivery tube is still forcing the ball up the ramp against the outlet to th...

Page 15: ...f the arm are aimed to flush the soil on the filter toward the glass trap and soil director Lower Spray Arm With Collapsible Tower The spray arm rotates 100 of the time with the tower assembly fully extended during the wash and rinse cycles The arm has two functions washing the dishes and cleaning the filter The jets located on the top of the arm clean the dishes and propel the arm The two jets lo...

Page 16: ...ower Vent System This system is the same as the Active Vent System but with the addition of a blower motor At the beginning of the dry cycle the vent opens and a small motor with a centrifugal blower starts accelerating the movement of air from the dishwasher The door vent actuator opens the vent only during the dry cycle It is closed during all other cycles to minimize heat loss and to prevent no...

Page 17: ... console Models that do not have a blower use a different upper vent housing which connects directly to the lower vent housing Upper Vent Lower Vent Blower DRYING SYSTEM COMPONENTS Lower Vent Housing The lower vent housing is located between the inner door assembly and control housing and is mounted to the inner door panel It surrounds an opening in the innerdoorpanel Theopeningiscoveredwithamovea...

Page 18: ...pin moves up but does not raise the rinse injector pump arm When the timer removes power from the actuator the spring forces the rinse injector pump arm end of the pivot armdown The compond slot in the rinse injector pump arm directs the pivot arm pin down the front of the rinse injector pump arm and under a shorter slot in the center of the arm When the timer reaches the middle of the final rinse...

Page 19: ...d wash cycle the contact in the timer supplying power to run thetimer motor will open At which time if the selector switch for the Hi Temp Wash has been selected power to run the timer motor must come through the thermostats The temperature of the water in the tub must rise to 137 5 F for the thermostat to close and the timer motor to advance If the water temperature is below 137 5 F the timer wil...

Page 20: ...ishwasher used four hex shaped leveling legs They allow the dishwasher to be leveled to any type of flooring The tops of the legs are tapered to 3 16 hex so a wrench or socket may be used to adjust the legs from the top of the leveler ...

Page 21: ...o test or replace timer 5 Whenreplacingtimer besuretotransferprotective plastic covering to new timer DISASSEMBLY TIP When removing the timer knob slide a lightweight handerchief between the timer knob and the control housing Thenworkthehandkerchiefallthewayaround thebacksideoftheknob Thenpullonthehandkerchief pulling the knob off from the rear SELECTOR SWITCH 1 Disconnect the dishwasher from elec...

Page 22: ...To replace or reinstall seal center white mark on back of seal into center top of seal recess and press seal into place 3 Go to bottom and form seal into seal recess making the L in the tub Repeat for remaining side 4 Push seal into recess in 5 places up one side to center top Repeat for remaining side 5 Close door and let door set seal into recess VENT BLOWER 1 Remove the door vent assembly 2 Rem...

Page 23: ...R 1 The water distributor nozzle is screwed to the top of the upper arm delivery tube A rubber seal is used on the top side of the tub to eliminate leaks 2 Water distribtor nozzle is a right hand thread that screws counterclockwise KICK PLATE 1 To remove kick plate and insulation some models remove two Phillips screws and pull out on bottom of kick plate HEATING ELEMENT 1 Disconnect dishwasher fro...

Page 24: ... hex screws DRAIN PUMP 1 Disconnect dishwasher from electrical supply 2 Remove outer door panel and kick plate 3 Remove hoses and wiring to drain pump 4 Remove two screws securing drain pump to mounting bracket 5 Front housing can be removed by lifting lock tab and turning housing counterclockwise about 45 and lifting off LOWER SPRAY ARM 1 To remove lower spray arm pull out on retaining clips and ...

Page 25: ...UMP AND MOTOR ASSEMBLY 1 To remove pump and motor assembly disconnect dishwasher from electrical supply Remove glass trap spray arm spray arm support and filter 2 Remove outer door panel and kick plate 3 Disconnect delivery tube and sump drain hose 4 Pump and motor assembly is secured in place usingfourretainersthatrotateeasily Turnretainers 90 and lift assembly from inside of tub 5 Remove electri...

Page 26: ...mostats apply thermal mastic to the face of the thertmostat HIGH LIMIT THERMOSTAT ON TUB BOTTOM 1 Disconnect dishwasher from electrical supply 2 Disconnectwiresfromthermostatandremovesingle Phillips screw 3 Determine failure causing high limit thermostat to open before replacing INDICATOR LAMPS Mechanical Timer Models 1 Disconnect dishwasher from electrical supply 2 To remove an indicator lamp dro...

Page 27: ...ve 3 Wiring or terminal defective 4 Brokenspring s 5 Defective actuator 1 Drainrestricted 2 Defective drain pump 3 Air lock in drain hose 4 Blocked impeller 5 Openwindings 6 Wiring or terminal defective 1 Replace fuse or reset breaker 2 Repair or replace wire fasteners at dishwasher junction box 3 Replace motor impeller assembly 4 Replace door switch 5 Replace latch assembly 1 Replacemotor 2 Rotat...

Page 28: ... allowed to stand too long in dispenser 2 Dispenser wet when detergent was added 3 Detergent cover held closed or blocked by large dishes 4 Improper incoming water temperature to properly dissolve detergent 5 See Detergent Cover Will Not Open 1 Turn water supply on 2 Replace water inlet fill valve 3 Disassemble and clean screen 4 Repairorreplace 5 Repairorreplace 6 Clean float 1 Reattach drain hos...

Page 29: ...A 0 FDP635RF 5 A 11 A 18 A 19 A 24 A 25 A 32 FDP641RA 0 GLDB653A 0 GLDB653J 2 A 11 A 17 A 20 A 24 A 29 A 32 GLDB656J 1 A 3 A 17 A 20 A 24 A 29 A 33 GLDB756A 0 GPDB698J 1 A 6 A 16 A 20 A 24 A 30 A 34 MDB122RF 2 A 14 A 18 A 20 A 24 A 27 A 31 MDB124BA 0 MDB124BJ 1 A 14 A 17 A 20 A 24 A 27 A 31 MDB124BH 1 A 14 A 17 A 20 A 24 A 27 A 31 MDB125RH 2 A 9 A 17 A 20 A 23 A 29 A 35 F71C12PH 1 F7C24RJ 1 ADW350...

Page 30: ... A 30 A 32 ADW650RA 0 A 7 A 15 A 20 A 21 A 28 A 33 ADW650RA 1 A 7 A 17 A 20 A 24 A 28 A 33 ADW650RA 2 A 13 A 17 A 20 A 21 A 30 A 33 GDP635RH 2 A 11 A 18 A 19 A 24 A 25 A 32 GDB742RJ 0 A 8 A 19 A 20 A 22 A 26 A 31 GDB742RJ 1 GDB755RJ 0 A 4 A 17 A 20 A 22 A 26 A 32 GDB755RJ 1 A 13 A 17 A 20 A 24 A 27 A 32 Information not available Parts Catalogs not created as of this Publication date ...

Page 31: ...A 3 CONTROL PANEL For Model GLDB656J 1 ...

Page 32: ...A 4 CONTROL PANEL For Model GDB755RJ 0 ...

Page 33: ...A 5 CONTROL PANEL For Model ADW350RA 0 ...

Page 34: ...A 6 CONTROL PANEL For Model GPDB698RJ 1 ...

Page 35: ...A 7 CONTROL PANEL For Model s ADW550RA 0 ADW650RA 0 ADW650RA 1 ...

Page 36: ...A 8 CONTROL PANEL For Model GDB742RJ 0 ...

Page 37: ...A 9 CONTROL PANEL For Model s FDB125RH 2 MDB125RH 2 ...

Page 38: ...A 10 CONTROL PANEL For Model FDB345LF 2 ...

Page 39: ...A 11 CONTROL PANEL For Model s FDB634CF 4 FDB635RF 6 FDP635RF 5 GDP635RH 2 GLDB653J 2 ...

Page 40: ...A 12 CONTROL PANEL For Model ADW350RA 1 ...

Page 41: ...A 13 CONTROL PANEL For Model s ADW550RA 1 ADW650RA 2 GDB755RJ 1 ...

Page 42: ...A 14 CONTROL PANEL For Model s MDB122RF 2 MDB124BJ 1 MDB124BH 1 ...

Page 43: ...A 15 DOOR For Model s ADW350RA 0 ADW550RA 0 ADW650RA 0 ...

Page 44: ...A 16 DOOR For Model GPDB698J 1 ...

Page 45: ...A 17 DOOR For Model s ADW350RA 1 ADW650RA 2 ADW550RA 1 ADW650RA 1 FDB125RH 2 GLDB653J 2 GLDB656J 1 GDB742RJ 0 GDB755RJ 0 GDB755RJ 1 MDB124BJ 1 MDB124BH 1 MDB125RH 1 ...

Page 46: ...A 18 DOOR For Model s FDB345CF 2 FDB634CF 4 FDB635RF 6 FDP635RF 5 GDP635RH 2 MDB122RF 2 ...

Page 47: ...A 19 TUB For Model s FDP635RF 5 GDP635RH 2 ...

Page 48: ...0 ADW350RA 1 ADW550RA 0 ADW550RA 1 ADW650RA 0 ADW650RA 1 ADW650RA 2 FDB125RH 2 FDB345LF 2 FDB634CF 4 FDB635RF 6 GDB742RJ 0 GDB755RJ 0 GDB755RJ 1 GLDB653J 2 GLDB656J 1 GPDB698J 1 MDB122RF 2 MDB124BJ 1 MDB124BJ 1 MDB124BH 1 MDB125RH 2 ...

Page 49: ...A 21 MOTOR PUMP For Model s ADW350RA 0 ADW550RA 0 ADW650RA 0 ADW650RA 2 ...

Page 50: ...A 22 MOTOR PUMP For Model s GDB742RJ 0 GDB755RJ 0 ...

Page 51: ...A 23 MOTOR PUMP For Model s FDB125RH 2 MDB125RH 2 ...

Page 52: ...A 24 MOTOR PUMP For Model s ADW350RA 1 ADW550RA 1 ADW650RA 2 FDB345LF 2 FDB634CF 4 FDB635RF 6 FDP635RF 5 GDB755RJ 1 GDP635RH 2 GLDB653J 2 GLDB656J 1 GPDB698J 1 MDB122RF 2 MDB124BJ 1 MDB124BH 1 ...

Page 53: ...A 25 FRAME For Model s FDP635RF 5 GDP635RH 2 ...

Page 54: ...A 26 FRAME For Model s GDB742RJ 0 GDB755RJ 0 ...

Page 55: ...A 27 FRAME For Model s ADW350RA 1 GDB755RJ 1 MDB122RF 2 MDB124BJ 1 MDB124BH 1 ...

Page 56: ...A 28 FRAME For Model s ADW350RA 0 ADW550RA 0 ADW650RA 0 ADW659RA 1 ...

Page 57: ...A 29 FRAME For Model s FDB125RH 2 FDB345LF 2 FDB634CF 4 FDB635RF 6 GLDB653J 2 GLDB656J 1 MDB125RH 2 ...

Page 58: ...A 30 FRAME For Model s ADW550RA 1 ADW650RA 2 GPDB698J 1 ...

Page 59: ...A 31 RACKS For Model s ADW350RA 0 ADW350RA 1 GDB742RJ 0 MDB122RF 2 MDB124BJ 1 MDB124BH 1 ...

Page 60: ...A 32 RACKS For Model s ADW550RA 0 ADW550RA 1 FDB345LF 2 FDB634CF 4 FDB635RF 6 FDP635RF 5 GDP635RH 2 GDP755RJ 0 GDP755RJ 1 GLDB653J 2 ...

Page 61: ...A 33 RACKS For Model s ADW650RA 0 ADW650RA 1 ADW650RA 2 GLDB656J 1 ...

Page 62: ...RACKS For Model GPDB698J 1 ...

Page 63: ...RACKS For Model s FDB125RH 2 MDB125RH 2 ...

Page 64: ...74101 B 3 154382801 B 4 154382901 B 5 154383001 B 6 154385401 B 7 154390501 B 8 154395901 B 9 154396001 B 10 154396201 B 11 154396301 B 12 154396401 B 13 154396501 B 14 154396801 B 15 154400501 B 16 154402401 B 17 154402501 B 18 154403001 B 19 154403801 B 20 154405901 B 21 154407901 B 22 ...

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