Operation and Installation manual
for authorized technicians only
THISION L
02/2011 DOC3078 / 12103187
Page 1: ...Operation and Installation manual for authorized technicians only THISION L 02 2011 DOC3078 12103187...
Page 2: ...ler for first startup 12 Combustion analysis 14 Check water flow 15 Check functionality of safety devices 16 Gas tightness check 16 Boiler shut down 16 Commissioning protocol 17 Operating instructions...
Page 3: ...Belgium HR TOP The THISION L boiler is CE approved and applies to the following Euro pean standards 92 42 EEC Boiler efficiency directive 2009 142 EEC Gas appliance directive 2006 95 EEC Low voltage...
Page 4: ...esult the Whirlwind mixing system will adapt the gas ratio to the chosen fan speed in order to maintain the best possible combustion figures and therewith the best efficiency The flue gases created by...
Page 5: ...temperature at 40 30 C max min C 55 39 55 39 55 39 55 39 55 39 Flue gas quantity max min m3 h 119 19 159 25 178 29 213 35 253 44 CO2 level natural gas H E L max min 8 5 8 5 8 5 8 5 8 7 8 5 8 7 8 5 8 7...
Page 6: ...590 590 590 B1 mm 140 140 140 140 190 B2 mm 245 245 295 295 295 D mm 500 500 600 600 600 H mm 810 810 950 950 950 W1 mm R 1 1 4 R 1 1 4 R 1 1 2 R 1 1 2 R 1 1 2 W2 mm R 1 1 4 R 1 1 4 R 1 1 2 R 1 1 2 R...
Page 7: ...ing bracket incl mounting material 1 Cardboard box in boiler packaging Syphon for condensate connection 1 Cardboard box in boiler packaging Conversion kit for propane incl instruction 1 Cardboard box...
Page 8: ...m for boiler types 100 145 which makes it possible to trans port all models through a normal door in one piece The THISION L can be transported with a crane but it has to be ensured that the boiler is...
Page 9: ...the flow 1 and return 2 con nection of the system tension free to the boiler connections The boiler contains a connection possi bility for an optional kit with safety valve fill drain valve and an exp...
Page 10: ...ntake can be connected in ca se of room sealed installation The dia meter should be calculated according to the national regulations together with the flue gas system The total re sistance of both sys...
Page 11: ...boiler Hydraulic system Check if the boiler is hydraulically con nected to the system in such way that water flow can be secured at all times during burner operation The water flow is supervised by T...
Page 12: ...ned Consult the conversion kit instruction if the boiler is to be installed with natural gas L or LPG Condensate connection Remove the syphon 2 from the con densate connection Fill it with water and p...
Page 13: ...ake sure the pump runs in the right direction Release all air from the pump motor It s recommended to put the boiler on 50 load after the first startup as this is the best starting point to do a prope...
Page 14: ...ect the settings with the large adjustment screw at the top of the gas valve 3 Combustion check at 50 load An additional reference check of com bustion values at 50 load is recom mended in order to ch...
Page 15: ...ith the follo wing calculation see table below for nominal data qactual pmeasured pnominal qnominal m3 h p measurement Check the pressure difference over the boiler p flow return when the boiler pump...
Page 16: ...n removed the restart will result in lockout no 133 When the connection is already mounted the restart will be successful Measuring the ionisation current can be done by mounting a multi meter set to...
Page 17: ...heat exchanger Water flow m3 h Bypass boiler Pump setting Other Safety devices High limit setting C Water flow sensor checked Temp limiter setting C Fluegas sensor checked Min gas pressure switch sett...
Page 18: ...ort sun 24 7 heating in comfort mode Reduction moon 24 7 heating in re duced mode Standby heating off frost protection activated Display L Info mode G Display possibility of following info without inf...
Page 19: ...enu with ESC button Commissioning Expert choose user level confirm with OK button choose menu confirm with OK button choose parameter confirm with OK button change value with wheel confirm with OK but...
Page 20: ...er Winter automatic switching activated ECO functions activated Safety mode on with Heating off Temperature by frost protection Safety functions activated Controller Stop mode Press button 3 sec Press...
Page 21: ...s Clean the condensate receptacle Clean and refill the syphon Inspect the combustion chamber clean if necessary DON T use water Check the water pressure of the sys tem Check the water quality of the s...
Page 22: ...ack in the original position Inspection of combustion chamber For inspection of the combustion cham ber the mixing system and burner must be disassembled Switch off the boiler and close the gas supply...
Page 23: ...0 load is recommended Consult the chapter commissioning combustion analysis for more detailed information Gas pressure Check the dynamic pressure of the gas supply to the boiler when the boiler is run...
Page 24: ...fety devices High limit setting C Water flow sensor checked Temp limiter setting C Fluegas sensor checked Min gas pressure switch setting mbar Water flow switch checked Ignition time burner sec Combus...
Page 25: ...1 sensor error 65 Room temperature 2 sensor error 70 Buffer storage tank temperature 1 sensor error 71 Buffer storage tank temperature 2 sensor error 72 Buffer storage tank temperature 3 sensor error...
Page 26: ...ging temperature sensor error 324 BX same sensors 325 BX extension module same sensors 326 BX mixing group same sensors 327 Extension module same function 328 Mixing group same finction 329 Extension...
Page 27: ...r 349 Buffer return valve Y15 not available 350 Puffer address sensor 351 Primary controller system pump address error 352 Pressureless header address error 353 Common flow sensor B10 not available 37...
Page 28: ...s be switched off Measure close to the sensor in order to avoid value deviations 28 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 55000 60000 10 0 10 20 30 40 50 60 70 80 90 100 110 Tem...
Page 29: ...tandards EN 298 EN 483 EN 15420 EN 55014 1 2 EN 61000 3 2 3 EN 60 335 1 2 And in accordance with the guidelines of directives 92 42 EEC boiler efficiency directive 2009 142 EEC gas appliance directive...
Page 30: ...44 Leobersdorf ELCOTHERM AG CH 7324 Vilters ELCO Netherlands Rendamax B V NL 6465 AG Kerkrade ELCO Belgium n v s a B 1731 Zellik ELCO Italia S p A I 31023 Resana ELCO UK MHS Boilers ltd UK Basildon Es...
