Lot.No.
9003E-03
MODEL: MR-9003E
AIR SHOOTER
EK JAPAN CO., LTD. 2003
Page 1: ...Lot No 9003E 03 MODEL MR 9003E AIR SHOOTER EK JAPAN CO LTD 2003 ...
Page 2: ...re reference Be careful when handling the tools such as a penknife and a diagonal cutter Handle the small and sharp parts carefully Keep the product out of reach of small children Do not assemble the product where small chil dren can reach and touch it They may get injured or put the parts small vinyl bags into their mouth Immediately dispose of the packaging materials and the left over parts sens...
Page 3: ...ded Wire 2m AIR SHOOTER MR 9003E Certain technical terms are used in this instruction manual in order to give you specific knowledge about electronics and mechanics which will help you to understand other technical texts in the fu ture Colored example For coloring the machine carefully read the Notes for coloring on page 40 in advance CAUTION Pay attention to the following instructions for the use...
Page 4: ...fore Assembling Mechanical Parts Molded Parts Detach all the parts from the runners with a diagonal cutter and cut off unnecessary projections neatly They may affect the function of the product Please scrape them off thoroughly with a pen knife or a file Use for handling parts and hold ing nuts when screwing Diagonal Cutter Use for cutting parts off the frame AA alkaline battery X 4 pcs Batteries ...
Page 5: ...cial kind of nut which has a nylon ring inside in order to prevent the nut from becoming loose while the assembled kit is operating When screwing in to a lock nut its direction is important it needs to be screwed from the flat side of the nut When screwing in to a lock nut more power is needed compared to a reg ular nut Use a screwdriver with a bigger handle so that the power for turning the screw...
Page 6: ...Screw medium 2pcs Screw large 3pcs Spare Parts There may be extra screws and nuts Keep and use them as spare parts Check the parts by marking a blank box Some parts may have lines called weld lines formed through the resin treatment They have no effects on assembly and function Switch contact A 1pc Switch contact B 2pcs Battery contact for positive 1pc Battery contact for PCB 3pcs Printed Circuit ...
Page 7: ...7 Set C 1pc Set E 1pc Set D 1pc Set F 1pc Set G 1pc Ⅰ Assembly of Mechanical Parts ...
Page 8: ...heck the parts by marking a blank box before assembling A2 3 PC Board PC Board the side with description here Screw small Screw small 3pcs A2 3 Battery contact for positive Battery contact for negative Battery contact Battery contact for and Attach the screws and nuts tightly at the seven marked spots Be sure to attach the battery contacts in proper directions Nut Nut 3pcs Battery contact for PCB ...
Page 9: ...tch contact B 4 line wire Penetrate 4 line wire through both the PC board and the case Side View The side with shorter colored wires The side with longer colored wires Put 4 line wire through the hole at the bottom of A1 1 Screw small 2pcs Screw small Tighten the screws firmly Nut 2pcs Nut 4 line wire Assembled PC Board from ...
Page 10: ... A B C D 1 Put the wire through the small er hole of A2 6 2 Only bend the stripped end of the wire and put it into the larger hole of A2 6 When the wire sticks out from the hole trim it with a diagonal cut ter 3 Attach the A2 6 to the respective screw inserting it into the larger hole with the stripped end Top view of switch contact A A Red C Green B White D Black ...
Page 11: ... 4 2pcs A2 4 2pcs Nut 3pcs Assembled battery holder from Do not put in the batteries yet Otherwise the ends of the 4 line wire may short and cause excess heat explosion or fire to the bat teries Match the slit of the case and battery holder Caution Side View Push the battery holder until it is hooked Battery holder ...
Page 12: ...ly of Body 12 F 4 F 4 1pc Caution Be careful when installing the fan be cause it is fragile Attachment of Motor Pinion gear 2 pcs Motor 3pcs Make two sets Motor and Pinion gear Flush to the surface Flush to the surface Ⅰ Assembly of Mechanical Parts ...
Page 13: ... 1 Cover the Lock Nut Gauge to Lock Nut as the picture Hold Lock Nut Gauge firmly and screw by screwdriver If Lock Nut Gauge does not screw well please refer page 5 to tie Lock Nut F16 A INCORRECT Screw does not go far enough through the hole correction tighten more F16 B CORRECT Screw in proper position through the hole The screw must not protrude beyond the fin F16 C INCORRECT Screw is tightened...
Page 14: ...n gear with pinion 2pcs Assembled gearbox from Screw small 2pcs Nut 2pcs Assemble the left side D 2 using the same method D 3 Attach the parts in order from 1 3 3 Crown gear with pinion 2 Flat spur gear with pinion small 1 Flat spur gear with pinion medium Ⅰ Assembly of Mechanical Parts Make sure to set the flat washer Flat washer 2pcs Flat washer ...
Page 15: ...ft side D 2 using the same method Make 2 sets Nut 2pcs 1 Nut 2pcs Screw small 2pcs 2 Screw small 2pcs Attach the parts in order from 1 to 2 1 2 Bend the terminals upward about 45 To ensure the power distribution make sure the motor ter minals and the screws are closely attached Ⅰ Assembly of Mechanical Parts Caution ...
Page 16: ...t 4pcs Assembled motor from installed F 4 Nut 2pcs F 3 F 2 Nut 2pcs Screw large 2pcs Screw small 2pcs Bend the terminals upward about 45 Ⅰ Assembly of Mechanical Parts To ensure the power distribution make sure the motor terminals and the screws are closely attached Caution ...
Page 17: ...17 Assembly of main body B 1 1pc B 2 1pc Screw small 2pcs Screw large 1pc Nut 3pcs Assembled unit from Nut 2pcs Nut Screw small 2pcs B 1 B 1 B 2 Screw large Ⅰ Assembly of Mechanical Parts ...
Page 18: ...pc C 3 1pc Spacer 2pcs Nut 4pcs C 4 1pc Screw small 4pcs C 3 Spacer 2pecs Nut 2pcs Nut 2pcs Screw small 2pcs Screw small 2pcs C 4 C 1 C 2 Set C 3 and C 4 to be inside of C 2 see below drawing C 2 C 3 C 4 Inside Ⅰ Assembly of Mechanical Parts ...
Page 19: ...ver Nut 5pcs E 1 1pc Assembled unit from Assembled unit from Screw small 5pcs E 2 1pc 1 Nut 2pcs 1 Nut 2pcs 2 Screw small Screw small 2pcs Assemble in order from 1 to 2 Screw small Nut E 1 Ⅰ Assembly of Mechanical Parts E 2 ...
Page 20: ...Screw small 6pcs Nut 6pcs Assembled unit from Assembled unit from E 3 1pc E 4 1pc 2 Screw small 2pcs 2 Screw small 2pcs 1 Nut 2pcs 1 Nut 2pcs Assemble in order from 1 to 2 Ⅰ Assembly of Mechanical Parts Screw small 2pcs Nut 2pcs E 4 E 3 ...
Page 21: ...end only the stripped end of the wire and put it into the larger hole of G 2 When the wire sticks out trim it with a diagonal cutter 3 Attach the G 2 to the respective screw inserting it into the larger hole with the stripped end Ⅰ Assembly of Mechanical Parts Put the colored wires of 4 line wire through the hole of B2 6 and then knot the colored wires together at the end of the 4 line wire insula...
Page 22: ... not operating properly Check the polarity of the batteries Check the wiring for the controller and body Check that the screws and motor terminals are contacting If not look over step and in Assembly of Body C heck the wiring of the body and controller the wire pat terns installing location Check that the lock nut is screwed in tightly referring to step in Assembly of Body Check the power of the b...
Page 23: ...re is tied then there are 2 minute halves as an overtime During the overtime the team who gets the first goal the V goal Victory Goal wins If the score is still the even after overtime the winner will be decided by a penalty kick PK goal which is played by shooting the ball at the target spot inside the goal Rules The field size Use the same field as P lay time The time limit is 6 minutes When the...
Page 24: ...f the electric current When the electric current is reversed the motor will start turning the other way What does this have to do with the controller There are two power circuits for each motor which will decide the rotating direction as shown in the illustration The switches of the controller will decide which circuit the motor should connect with The advantage of this system is that the circuit ...
Page 25: ...tation Connecting to this side makes the reg ular rotation With a switch the motors can rotate in both direc tions Connecting the other side reverses the rotation Combining these two circuit Reverse rotation The power goes lower than the other When this side is mostly used This means The motor will turn fast when reversing The motor will turn slowly for regular rotation Motor The electric flow wil...
Page 26: ...d has been reduced to one fourth A motor spins thousands of times per minute however it is too fast to move the legs By combining the gears the rotating speed becomes slower and easier to control Changing the torque The gears change the rotating power called torque The motors used for this robot have on ly small power and cannot move the legs Then how does the robot gain more power Let s see the e...
Page 27: ... Changing the rotating speed 3 Changing the torque 10 teeth 40 teeth One rotation makes next gear rotate one forth The speed is reduced to one fourth Lever Gear Fulcrum A B Put the power further from the fulcrum The power leverage becomes larger near the point to the fulcrum Power small A B Fulcrum Power large Gear ratio the number of motor rotation the number of the last gear rotation 27 A ...
Page 28: ...ing posts to shape an exactly opposite surface to the plastic part which will be molded When the molds are fitted together there will be opening inside made from the above carving process and the melted plastic will be injected there The plastic will be taken out from the molds after it cools down and becomes solid In this way plastic parts are produced to have the same shape It is similar to maki...
Page 29: ...stic can be produced in the same way Blow molding Blow molding is for making hollow objects such as a plastic bottle The outer surface of the bot tle could be formed with injection molding but inner space cannot be made To make the hollow the mold for making the inside wall would be needed but it could not be taken out from the inside of the plastic bottle The blow molding uses air to make the ins...
Page 30: ...ious plastic parts Since cutting off the extra plastic at the gate makes a mark on the plastic part the gate is often located at the position where it will not be noticed Parting line The melted plastic will be pressed into the molds to spread all over the inside Though the molds are joined tightly there will be partings between the molds and the melted plastic will get into there making the line ...
Page 31: ...u may be able to find the line grown from the hole The mold surface is also designed to have a good flow of the melted plastic to avoid making the weld line Shrinkage Plastic shrinks a little when it hardens How much it shrinks depends on the material and the thickness of the plastic When the thickness of the plastic is uneven a thicker portion will shrink more than other portions The shrinkage di...
Page 32: ...around us Maybe we will have hard time to find products that are not using plastic Plastic is such an essential material When we explain the plastic technically it is a material that can be freely fabricated and is called synthetic resin other than synthesized synthetic rubber synthetic fiber or synthetic leather Is this difficult Let s further explain about plastic that is familiar material to us...
Page 33: ...33 Past Light Easy to deform Color changes Weak at heat Strong at water not to be rusted Not to pass the electricity Easy to process Present Advantage Drawbacks Ⅳ Explanation of Plastic ...
Page 34: ...lens personal computer Each product uses plastic s characteristics and nature Recently the concern over ecology increases and recycling of plastic parts attracts attention through gathering same type materials and re using or re shaping them into different forms by melting with heat or chemicals Packages show the types of used plastic materials to promote recycling Moreover a new material Biodegra...
Page 35: ...ttle Biodegradable Plastic bottle Plastic foods CD Tanks in the aquarium Vitamin Protein Mineral etc Acrylic Normal plastic is Biodegradable plastic is Microorganism eats and return to soil Still plastic forever Ⅳ Explanation of Plastic ...
Page 36: ... Moreover it there are many wires it causes many mistakes And a vinyl wire might be deformed or cut sometimes PC Board solves all these problems The electronic appliances that are without a PC Board are hard to find Electricity runs on the PC Board and is installed at the place that is uneasy to touch and to avoid electric shock from electricity which runs on the PC Board For example let s look at...
Page 37: ...37 Printed Wired Board PWB PC Board is used for many things Printed Circuit Board PC Board If PC Board Computer has many circuits IC is also PC Board Messed up Clear Ⅴ Story about Printed Circuit Board ...
Page 38: ... so it is one sided PCB The insulated film is the thin film that does not let electricity go through It is as if a transparent vinyl is attached If a copper film is naked it s very dangerous as it may cause electric short from dust or etc This is why an insulated film is used to avoid electric short It is same as wire that is covered by vinyl Moreover flux is applied to prevent air contact and rus...
Page 39: ... teeth 12 teeth 901007M Flat spur gear with pinion large 60 teeth 12 teeth 4600138 Crown gear with pinion 36 teeth 12 teeth 4420156 Spacer φ3 20 4430032 Flat washer φ3 φ8 901009M 4 line wire 2m 901010M Wire White 100mm 901211M Switch contact A 901212M Switch contact B 901016M Battery contact 901217M Battery contact 901218M Battery contact and 901019M Battery contact for PCB 901013M Motor Type 130 ...
Page 40: ... before coloring For a better result paint should be put on the parts before assembling Do not paint the driving sections such as the marked bosses for gear attachment 40 D 1 D 2 NOTICE MOVIT and ELEKIT are registered trademarks of EK Japan Co Ltd All rights reserved Reprinting any of this instruction manual without our permission is forbidden The specifications form and contents of this product a...
