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REPAIR GUIDELINE

CHAIN SAW_CS1600E

Version: 1
Issue Date: 2016/01/05

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Summary of Contents for CS1600E

Page 1: ...REPAIR GUIDELINE CHAIN SAW_CS1600E Version 1 Issue Date 2016 01 05...

Page 2: ...ents 2 NO Contents Page 1 Troubleshooting 3 4 2 Tool list 5 3 Disassemble the product 6 9 4 Replace PCBA 10 13 5 Replace the motor 14 15 6 Replace the oil tank assembly plastic gear 16 7 Assemble the...

Page 3: ...pen the housing replace PCBA Big deviation of the speed sensor Motor assembly Open the housing replace the motor assembly No oil lubrication when cutting Oiling hole in housing was blocked by debris O...

Page 4: ...Possible Cause Fault Position Test Solution Saw chains slides on the sprocket big noise The sprocket was worn out Sprocket Replace the sprocket Noise Motor bearing was worn out Motor Open the housing...

Page 5: ...O Tool List SPEC Remark 1 Magnetic bits 2 Electric soldering iron 3 Heat gun 4 Heat shrinkable sleeves 5 Silicon glue Assist fixing the plug 6 Scissors To remove the shrinkable sleeve 7 Snap ring plie...

Page 6: ...uide bar from the chain saw Description Part Number SPEC Side Cover Assembly 2823860001 Saw Chain 3810671001 90PX056X Oregon Guide Bar 3705964001 164MLEA041 Oregon 400mm 16 Disassemble the Product 6 S...

Page 7: ...2 Remove the E ring Gasket and Sprocket from the motor shaft Description Part Number Qty E Ring 5660028001 1 Gasket 5660208001 1 Sprocket 3421564001 1 Disassemble the Product 7 E ring Sprocket Gasket...

Page 8: ...3 Loose the 4 screws to remove the front handle from the housing Description Part Number Quantity Tapping Screw 5610042014 4 Front Handle 3127504002 1 Disassemble the Product 8 Right Side Left Side...

Page 9: ...disconnect the hook line with the oil tank cover 5 Loosen the 12 screws in housing to open the housing Description Part Number Quantity Tapping Screw 5610042014 12 Disassemble the Product 9 Loosen Oil...

Page 10: ...1 Loosen the 4 screws in fan baffle and remove the fan baffle from the motor Description Part Number Quantity Tapping Screw 5610042014 4 Fan Baffle 3127502001 1 Replace PCBA 10...

Page 11: ...y 3 Loosen the screw in the clamp and remove the clamp away from the switch Description Part Number Qty Brake Handle 3402731001 1 Brake Piece 3705658001 1 Clamp 3700367001 1 Tapping Screw 5610042014 1...

Page 12: ...ve PCBA including main switch brake switch battery connection terminals PCBs capacitor and cables from the housing Replace PCBA 12 Brake Switch Battery Connection Terminals Main Switch PCBA PCBA Capac...

Page 13: ...isconnect the three cable connections with a soldering iron 7 Remove the glue on the plug surface and disconnect the plug from Motor PCBA 8 Remove PCBA from Motor replace it if it is broken Replace PC...

Page 14: ...nnect PCBA from motor see Page 10 13 3 Loosen the 6 screws in motor support and remove the motor assembly together with motor support from the right housing Replace the Motor 14 Description Part Numbe...

Page 15: ...the motor support and take out the support from the motor 5 Replace the motor if the it is broken Replace the Motor 15 Description Part Number Quantity Motor Support 3127503001 1 Motor Assembly 282385...

Page 16: ...the locking screw and take out the oil tank assembly 4 Replace the oil tank assembly if it leaks or the oil is drained out Replace the Oil Tank Assembly 16 Description Part Number Oil Tank Assembly 28...

Page 17: ...into the oil hole of the housing 2 Lock the oil pump in the housing with screw 3 Mount the plastic gear onto the pin make sure the eccenter downwards Assemble the Product 17 Oil Outlet Oil Pump Pump...

Page 18: ...4 Use a slotted screwdriver to push the pump head make sure the pump head rest against the eccenter of the plastic gear 18 Eccenter Bump Head Assemble the Product...

Page 19: ...he motor support with the motor mounting holes and lock it onto the motor with 3 screws 19 Description Part Number Qty Screw 5620051010 3 Align the two domes towards the top of the PCB PCB Assemble th...

Page 20: ...Align the motor support and motor with the right housing and position it in place Lock the motor support with 6 screws 20 Description Part Number Quantity Tamping screw 5610042014 6 Assemble the Produ...

Page 21: ...d mount the brake handle in position 9 Move the brake handle to test the brake function mechanical function 21 Description Part Number Quantity Clamp 3700367001 1 Tapping screw 5610042014 1 Assemble t...

Page 22: ...les in the grooves and fix the PCBA capacitor main switch battery connection terminals in the housing 22 Assemble the Product PCBA PCBA Electrolytic Capacitor Main Switch Battery Connection Terminal b...

Page 23: ...Cable alignment 23 Thick cables in this groove Thin cables in this groove Assemble the Product...

Page 24: ...24 11 Connect the plug to the socket on the motor PCBA Apply some silicon glue around the plug to protect it from loosening in use Plug Assemble the Product...

Page 25: ...position as the figure shown below 13 Mount the fan baffle to the motor and lock it with 4 screws Description Part Number Quantity Tapping Screw 5610042014 4 Fan Baffle 3127502001 1 Fan baffle Assembl...

Page 26: ...ing the housing 1 Move the brake handle to the unlock position 2 Mount a EGO battery onto the connection base 3 Press the main switch and check whether the motor runs or not Press the switch to test U...

Page 27: ...into the mounting hole in the handle 16 Fix the trigger into the handle Description Part Number Qty Switch Trigger 3127496001 1 Lock off Button 3127495001 1 Spring 3660427002 1 Trigger Assemble the P...

Page 28: ...18 Mount the front handle to the housings and lock it with 4 tapping screws 19 Connect the oil tank cover with the hook line and tighten it Description Part Number Qty Tapping screw 5610042014 12 Ass...

Page 29: ...0 Mount the Sprocket flat gasket onto the motor shaft and lock with E ring Description Part Number E Ring 5660028001 Gasket 5660208001 Sprocket 3421564001 Sprocket Flat Gasket E ring Assemble the Prod...

Page 30: ...he front handle as far as it will go 2 Place the chain drive links into the guide bar groove 3 Hold the chain in position on the guide bar and place the loop around the sprocket Direct the cutting edg...

Page 31: ...n by turning the chain tensioning knob clockwise until the chain seats snugly against the guide bar with the drive links in the guide bar groove 6 Tighten the side cover knob securely Follow the instr...

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