Edwards 9773512584 Instruction Manual Download Page 100

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8.5 GXS450

Figure 32 GXS450 installation drawing (Sheet 1)

CS/52

53/A

Page 96

M58800880_H - Installation drawings

Summary of Contents for 9773512584

Page 1: ...Dry screw vacuum pump GXS Series INSTRUCTION MANUAL M58800880_H Original instructions edwardsvacuum com ...

Page 2: ... of DuPont E I du Pont de Nemours and Company Loctite is a registered trademark of Henkel Corporation Natural Blue is a registered trademark of Henkel Corporation Disclaimer The content of this manual may change from time to time without notice We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content As far as pra...

Page 3: ... applicable to electrical sub assemblies 2014 30 EU Electromagnetic compatibility EMC directive 2006 66 EC Batteries directive 2011 65 EU Restriction of certain hazardous substances RoHS directive as amended by Delegated Directive EU 2015 863 Based on the relevant requirements of harmonised standards EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Vacuum pumps EN 61010 1 20...

Page 4: ...ntional substance release To the best of our knowledge the materials used comply with the requirements of REACH The product manual provides information and instruction to ensure the safe storage use maintenance and disposal of the product including any substance based requirements ARTICLE 33 1 DECLARATION This product does contain Candidate List Substances of Very High Concern above 0 1 ww by arti...

Page 5: ... mechanical booster X O O O O O 泵和增压泵 Pump and booster X O O O O O 电子元件和控件 Electronics and Controls X O X O O O 冷却系统 Cooling system X O O O O O 吹扫系统 Purge system X O O O O O O 表示该有害物质在该部件的所有均质材料中的含量低于 GB T 26572 标准规定的限量要求 O Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in GB T 26572 X 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB ...

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Page 7: ...um duty High Flow Purge Solvent Flush Special version Cooling 0 TMS Standard GXS160 and GXS250 2 TMS GXS450 and GXS750 Installation 0 Side Exhaust and Skids 5 Rear Exhaust and Castors Applications G Industrial Pump Mechanism S Screw Lubrication 1 PFPE Part number Equivalent part number 9773512595 GSG152350000 9773512592 GSB150350000 9773512598 GSP152350000 9773512594 GSF152350000 9773512590 GS2150...

Page 8: ...Lubrication 31 3 3 Connect the dry pumping system to the vacuum exhaust system 31 3 4 Connect the purge gas supply 34 3 4 1 Flammable pyrophoric materials 35 3 4 2 Gas purges 36 3 5 Leak test the dry pumping system 37 3 6 Electrical supply 37 3 6 1 Mains supply cable connection 39 3 6 2 Customer connection kit combination low volts GXS750 43 3 7 Connect an additional RF earth ground optional 45 3 ...

Page 9: ...9 Restart the pump after an emergency stop or automatic shut down 62 4 10 Dry pump clean 63 4 10 1 High flow purge 63 4 10 2 Solvent flush 64 4 11 Pump speed control and PID 65 5 Maintenance 67 5 1 Safety and maintenance frequency 67 5 2 Relocate the dry pumping system for maintenance 69 5 3 Draining the cooling water 70 5 4 General maintenance 70 5 4 1 Checking the oil levels and refilling 71 5 4...

Page 10: ...as valves menu 124 9 4 6 Set sequences menu 124 9 4 7 Warm up options menu 125 9 4 8 Booster pump start options menu 125 9 4 9 MicroTIM options menu 126 9 4 10 DP clean menu 126 9 4 11 Warn on process menu 127 9 4 12 On process ramp menu 127 9 4 13 PID menu 128 9 4 14 PID parameters menu 128 9 4 15 Smart stop menu 128 9 4 16 Speed control options menu 129 9 4 17 Reset MicroTIM 129 9 4 18 Default r...

Page 11: ...viour 138 9 8 1 Smart Stop 138 9 8 2 How to configure ramped speed increase 140 9 9 How to set up the DP clean 141 9 9 1 Changing the dry pump speed during the clean operation 143 9 9 2 Changing the clean cycle time 143 9 9 3 Automatically initiating a clean cycle when the pump goes off process 144 9 9 4 Turn the inlet purge on during the clean cycle 144 9 9 5 Have inlet purge cycle after clean cy...

Page 12: ...m the dry pump 158 9 15 1 Run the booster manually using the PDT 158 9 15 2 Run the booster using SIM and Profibus 159 9 15 3 Run the booster using the MCM MicroTIM 159 10 Fault finding 160 10 1 PDT events 160 10 1 1 LED event indicators 160 10 1 2 PDT event messages 160 10 2 Warnings 162 10 2 1 LED warning indicators 162 10 2 2 PDT warnings 163 10 3 Alarms 166 10 3 1 LED alarm indicators 166 10 3...

Page 13: ...ill plug on gearbox 72 Figure 16 GXS160 installation drawing Sheet 1 80 Figure 17 GXS160 installation drawing Sheet 2 81 Figure 18 GXS160 installation drawing Sheet 3 82 Figure 19 GXS160 installation drawing Sheet 4 83 Figure 20 GXS160 1750 installation drawing Sheet 1 84 Figure 21 GXS160 1750 installation drawing Sheet 2 85 Figure 22 GXS160 1750 installation drawing Sheet 3 86 Figure 23 GXS160 17...

Page 14: ...Sheet 2 117 Figure 54 GXS750 4200 installation drawing Sheet 3 118 Figure 55 GXS750 4200 installation drawing Sheet 4 119 Figure 56 Pump display terminal 120 Figure 57 PDT menu items 134 Figure 58 Warm up PDT menu items 135 Figure 59 Booster PDT menu configuration items 137 Figure 60 Smart Stop flow chart 139 Figure 61 Smart Stop PDT menu configuration items 140 Figure 62 On process ramp PDT menu ...

Page 15: ...st of ownership in low footprint packages There are different ways to control the dry pumping system and monitor status The user can manually press the controls on the front panel and monitor the LEDs on the front and rear of the dry pumping system The Pump Display Terminal PDT gives further functionality for set up and status monitoring Alternatively the dry pumping system can be controlled using...

Page 16: ... The PDT display also indicates which system is in control 1 5 Active utility control standby The active utility control Green mode function may reduce the speed power and purge gas consumption of the dry pumping system while on standby The dry pumping system can be put into Green mode Standby mode using the front control panel the PDT or through the MCM MicroTIM Refer to Green mode standby mode o...

Page 17: ...oor mounting plate 4 off 3 Exhaust gas outlet connection 4 Lifting eyebolts 4 off 5 Pumped gas inlet connection 6 RF earth ground cable 1 Front panel controls 2 Floor mounting plate 4 off 3 Exhaust gas outlet connection 4 Lifting eyebolts 4 off 5 Pumped gas inlet connection 6 RF earth ground cable Page 13 M58800880_H Introduction ...

Page 18: ...ng foot if fitted 22 EMS interface 23 Micro TIM connections if fitted 24 Electrical supply connector 25 Electrical connector locking mechanism 1 Ethernet LAN LED green 2 Ethernet link LED yellow 3 Ethernet connection 4 Power LED green 5 System interface PDT and serial SIM 6 Waring LED yellow 7 Running and alarm LEDs 2 colours either green or red 8 Accessory interface 9 Micro TIM in control LED gre...

Page 19: ...ee 2 IEC 61010 Materials in contact with the process gas Pump shaft and rotors Cast SG iron Seals PTFE and fluoroelastomer Gas system Stainless steel aluminium brass PTFE and fluoroelastomer Materials in contact with the process gas Pump shaft and rotors Cast SG iron Seals PTFE and fluoroelastomer Gas system Stainless steel aluminium brass PTFE and fluoroelastomer Degree of protection Hazardous el...

Page 20: ... 1 4 GXS450 1186 x 517 x 717 546 64 1 5 10 5 ISO100 NW50 1 8 GXS450 2600 1186 x 517 x 1031 760 64 1 5 16 6 ISO160 NW50 2 4 GXS450 4200 1186 x 517 x 1031 818 64 1 5 22 10 ISO160 NW50 3 3 GXS750 1622 x 517 x 717 679 70 1 5 15 5 ISO100 NW50 2 8 GXS750 2600 1622 x 517 x 1031 918 70 1 5 22 10 ISO160 NW50 3 5 GXS750 4200 1622 x 517 x 1031 976 70 1 5 22 10 ISO160 NW50 4 3 Refer to Installation drawings o...

Page 21: ...00 Speed may be limited 2 3 Loading data Refer to Installation drawings on page 80 for the centre of gravity positions for dry pumping systems The loading data in Table Loading data is for dry pumping systems with an optional levelling feet and castors Refer to Figure Levelling foot loads for foot positions Table 4 Loading data Pump Load at levelling foot position kg 1 2 3 4 GXS160 76 76 76 76 GXS...

Page 22: ... Purge data Table 5 Purge data Characteristics Rating Units Purge gas supply pressure range 2 5 6 9 bar gauge 36 100 psi gauge Purge gas supply quality ISO 8573 Class 2 Purge gas inlet connection 1 4 inch tube fitting Page 18 M58800880_H Technical data ...

Page 23: ...n process 12 0 0 34 n a 6 18 52 Shut down 12 16 0 n a 6 34 Medium duty GXS450 and GXS750 systems Gas ballast purge with manually adjusted flow inlet purge exhaust purge option of an additional electronically controlled gas ballast Off 0 0 0 0 0 0 Green mode 12 0 0 64 0 6 18 82 On process 12 0 0 64 0 default 64 enabled 6 18 146 Shut down 12 26 0 64 0 6 44 108 By default the dry pumping system is su...

Page 24: ...it protection IEC 200 230 V systems 25 35 35 35 50 A Recommended branch circuit protection UL 380 460 V systems 15 20 20 25 30 A Recommended branch circuit protection IEC 380 460 V systems 15 15 15 20 30 A Min cable size for 200 230 V systems or corresponding AWG size 6 8 6 8 6 8 10 8 10 6 mm2 AWG Min cable size for 380 460 V systems or corresponding AWG size 6 8 6 8 6 8 6 8 6 8 mm2 AWG Mains conn...

Page 25: ...branch circuit protection IEC 380 460 V systems 35 35 63 80 75 A Min cable size for 200 230 V systems or corresponding AWG size 16 4 16 4 35 2 50 1 0 50 1 0 mm2 AWG Min cable size for 380 460 V systems or corresponding AWG size 10 6 10 6 16 4 25 4 25 4 mm2 AWG Mains connector for 200 230 V systems Han 100 A module Han 100 A module Han 200 A module Han 200 A module Han 200 A module Mains connector ...

Page 26: ...For GXS750 2600 and GXS750 4200 For all other GXS systems 18 10 mA mA If the overcurrent protection is used above the ratings in Table Electrical data for the systems with the Han K 4 4 the minimum cable sizes no longer apply and you must ensure that the pump cable size is appropriately rated and in accordance with local legislation and electrical regulations Ensure that the cable size is compatib...

Page 27: ...ire assembly according to VDE 0295 or Harting Han Axial Screw module 200 A 3 off required part number of mating half suitable for 25 40 mm2 wire is 0914 001 2763 or 0914 001 2762 for 40 70 mm2 wire Use fine stranded wire VDE 0295 class 5 refer to Table Wire assembly according to VDE 0295 Refer to Installation on page 28 for the wiring diagram PDT interface XLR type 5 way plug 24 V d c 0 2 A Pin 1 ...

Page 28: ... common Inlet isolation valve Pin 4 Inlet isolation valve drive transistor open collector Inlet isolation valve position sense Pin 7 Closed Pin 8 Open Power Supplies Pin 12 Accessory 24 V supply 24 V d c 0 75 A Pin 13 Accessory 24 V supply 24 V d c 0 2 A Pin 5 0 V supply common The system interface the EMS interface and the accessory interface have a combined current rating of 0 75 A This supply w...

Page 29: ...Dissolved Solids TDS 1500 mg l Total Suspended Solids TSS 10 mg l Specific conductivity 2000 mS cm Materials in contact with the cooling water Stainless steel Nitrile PTFE brass polyamide and fluoroelastomer Water inlet connection 3 8 inch BSP male GXS160 250 1 2 inch BSP male GSXS450 750 2600 4200 Water outlet connection 3 8 inch BSP male GXS160 250 1 2 inch BSP male GSXS450 750 2600 4200 Maximum...

Page 30: ...n at the point of connection to the pump to achieve the desired flow when the solenoid valves are open Table 13 Water consumption data GXS450 only Ambient C Water Temperature C 40 30 20 40 15 SLM 1 8 bar dP 12 SLM 1 5 bar dP 10 SLM 1 bar dP 30 12 SLM 1 5 bar dP 12 SLM 1 5 bar dP 10 SLM 1 bar dP 20 10 SLM 1 bar dP 10 SLM 1 bar dP 10 SLM 1 bar dP Table 14 Water consumption data GXS450 2600 4200 Ambi...

Page 31: ... 185 slm for the GXS450 and GXS750 systems at atmospheric pressure at the purge inlet connection High flow purge air filter 1 2 inch NPT male available as a spare refer to Spares on page 79 DP clean solvent flush fluid inlet connection 3 8 inch BSP male DP clean solvent suction pipe connection 3 8 inch BSP female Notes 1 The high flow purge solvent flush kit is available as an option 2 The DP clea...

Page 32: ...d in this manual contact your local service centre or Edwards for more information Do not remove the temporary cover or blanking plate from the dry pumping system inlet and exhaust until ready to connect the dry pumping system to the vacuum or exhaust extraction system Do not operate the dry pumping system unless the inlet and exhaust are connected to the vacuum and exhaust extraction system Vent ...

Page 33: ...eed the topple angle when moving the dry pumping system When using a forklift or pallet truck adjust the forks to lift around the centre of gravity CAUTION When using a forklift or pallet truck to lift the dry pumping system make sure to insert the forks under the base rail on the side of the dry pumping system otherwise the exhaust may be damaged The base rail has cut outs for forklift access Ref...

Page 34: ...ystem must be located on a firm non combustible level surface capable of supporting the pump mass to ensure that it works correctly and is not damaged The pump must be level to a maximum of 3 degrees in any direction measured at the pump inlet It can be located directly on the floor or a frame Ensure that access is possible to the emergency stop button refer to Figure Front panel controls item 1 G...

Page 35: ...etween the mounting plates or seismic restraints and the bolt or stud 3 2 Lubrication The dry pumping systems are given a charge of oil before leaving the factory 3 3 Connect the dry pumping system to the vacuum exhaust system WARNING Pipe the exhaust to a suitable treatment plant to prevent the discharge of dangerous gases or vapours to the surrounding atmosphere WARNING Do not operate the dry pu...

Page 36: ...ot less than the system inlet port Ensure that all components in the vacuum pipeline have a maximum pressure rating which is greater than the highest pressure that can be generated in the dry pumping system Incorporate flexible pipelines in the vacuum pipeline to reduce the transmission of vibration and to prevent the loading of coupling joints We recommend using our braided flexible pipelines The...

Page 37: ...r future use Retain the temporary cover for future use on non contaminated pumps only The inlet O ring is supplied with the pump it is fitted underneath the inlet flange cover 2 Use the O ring supplied and suitable nuts bolts and washers not supplied to connect the inlet flange Figure Front view of the pumping system with the side exhaust and skids fitted item 5 to the vacuum system The inlet flan...

Page 38: ...3 4 Connect the purge gas supply WARNING A release of nitrogen has potential to cause harm by asphyxiation The nitrogen supply should enable isolation for lockout tagout purposes CAUTION Ensure that the purge gas supply conforms to the requirements given in the Technical data on page 15 Failure to do so may cause the gas pipelines to become blocked or the dry pumping system to be damaged Refer to ...

Page 39: ... occurs then the following may happen High pressures could occur within the pump and may not be contained A flame front could travel back up the foreline A flame front could travel downstream from the exhaust of the pump Industry best practice suggests that the following measures will reduce the risks of pumping flammable mixtures and pyrophoric materials but it is the responsibility of the user t...

Page 40: ...o the dry pumping system should be left on all the time this liquid is present Flammable liquids could be present in the foreline as a result of condensation or may be carried over from the process When calculating the flow rate of inert gas required for dilution consider the maximum flow rate for the flammable gases vapours that could occur For example if a mass flow controller is being used to s...

Page 41: ...e dry pumping system and leakage of air into the dry pumping system The pump and booster combination systems have an interspool which has several ports that can be used for leak checking purposes Remove the right hand side panel Note For further information on the leak testing contact us or the supplier for advice 3 6 Electrical supply WARNING Ensure that the electrical installation of the dry pum...

Page 42: ... not connect the voltages greater than 30 V a c or 60 V d c to the control interface connections as the interface control will not provide protection against electric shock WARNING The power wiring to the dry pumping system must be properly protected CAUTION All dry pumping systems are supplied already configured for an electrical supply The dry pumping system cannot be reconfigured between the lo...

Page 43: ...d on the dry pumping systems A kit of parts containing the correct mating half connector is supplied with each dry pumping system Refer to Electrical data on page 20 for the details of the connector types and the dry pumping systems to which they are fitted Information for wiring each of these different connectors is given in Figure The Harting Han K 4 4 cable mounted connector Figure The Harting ...

Page 44: ... is to be used 8 Screw the connector insert into the hood using the hinged frame for the Han 100 A and Han 200 A axial screw modules and then tighten the cable gland 9 If required fit the coding pins to the connector block as shown in the appropriate figure Note Harting the manufacturer of the connector states that after initial assembly the recommended tightening torque must only be reapplied onc...

Page 45: ...y pumping system is supplied with a protective cover item 1 fitted and the locking mechanism item 3 may be applied The protective cover is held in place by two locking levers item 2 Follow these instructions to fit the electrical supply cable Slacken off the two locking nuts item 4 by few turns to loosen the locking mechanism Move the locking mechanism item 3 to the right as far as possible so tha...

Page 46: ...A Mounting screw B Coding pin C Insert stranded wire D 2 5 mm hex allen key A Mounting screw B Coding pin C Insert stranded wire D 2 5 mm hex allen key Pin identification Pin 1 Phase 1 Pin 2 Phase 2 Pin 3 Phase 3 Pin 4 Not connected PE Protective earth Torque settings for connector pins Cable size mm2 Maximum torque setting Nm 6 2 10 3 16 4 Page 42 M58800880_H Installation ...

Page 47: ...ded wire A Coding pin B Mounting screw C View from cable side connect protective earth into earth terminal D 4 mm hex allen key E Insert stranded wire Pin identification Pin A1 Phase 1 Pin A2 Phase 2 Pin D1 Not connected Pin D2 Phase 3 Torque settings for connector pins Cable size mm2 Maximum torque setting Nm 10 6 16 6 25 7 35 8 3 6 2 Customer connection kit combination low volts GXS750 Tools and...

Page 48: ...Conduit sleeve kit 50 mm LV GXS 5 Cable gland M50 1 5 6 Earth terminal 24B LV connection kit GXS 7 Clamp for 10 mm cable diameter ground terminal 1 24 Frame hood 6 module A F 2 200 A female insert 4 70 mm2 3 24 Hood M50 4 Conduit sleeve kit 50 mm LV GXS 5 Cable gland M50 1 5 6 Earth terminal 24B LV connection kit GXS 7 Clamp for 10 mm cable diameter ground terminal Page 44 M58800880_H Installation...

Page 49: ...er 2 off 3 Electrical connector locking mechanism 4 Locking nuts 3 7 Connect an additional RF earth ground optional If the dry pumping system will be operated in an area subject to high Radio Frequency RF emissions in accordance with a good RF installation practise we recommend to use a star washer to connect the end of the earth ground cable connected to the dry pumping system inlet to one of the...

Page 50: ...ater WARNING Do not turn on the cooling water supply until the completion of the electrical installation of the dry pumping system or condensation may form inside the enclosure and there may be a risk of electric shock CAUTION Remove both the outer dust caps and inner plastic plugs from the water inlet and outlet fittings before connecting the cooling water hoses CAUTION Do not apply excessive tor...

Page 51: ...ollowing procedure to connect the cooling water supply and ensure that the dry pumping system is receiving the correct water flow rate Before starting ensure that the electrical power supply to the dry pumping system is switched off 1 Use BSP pipe fittings not supplied to fit to the cooling water supply and return hoses 2 Connect the water return hose to the cooling water outlet refer to Figure Th...

Page 52: ...ly before removing the enclosure panels WARNING The surfaces of the dry pump booster and spools are very hot when the dry pumping system is running Allow these surfaces to cool to safe temperatures before installing the accessories inside the enclosure Be sure to route and secure accessory cables as shown in their installation manuals to prevent the cables from resting on hot surfaces CAUTION The ...

Page 53: ...valves in the exhaust extraction system are open 4 Ensure that all openings to atmospheric pressure in the foreline vacuum system are closed 5 Press and hold the local control button Figure Front panel controls item 5 and check that the green local control LED Figure Front panel controls item 6 comes on and then remains continuously illuminated 6 Press START button Figure Front panel controls item...

Page 54: ...ing systems Refer to Purge data on page 18 The gas module configuration may be adjusted to suit process demands Contact our service personnel for instruction on how to access the gas valves menu by the PDT and for the process specific recommendations For dry pumping systems using the medium duty gas module there is an adjustable needle valve fitted to the purge pipe which enables the adjustment of...

Page 55: ...rine or other strong oxidizing materials For queries about the solvent compatibility contact our applications specialists WARNING Hot steam and liquid will exit the pump during the solvent flush procedure Ensure that the exhaust is piped away safely and solvents are disposed of in accordance with the local and national safety and environmental requirements CAUTION If an inert gas is used in place ...

Page 56: ...orming a high flow purge procedure the solvent suction pipe will not be needed When performing a solvent flush fit the solvent suction pipe only when ready to perform the DP clean procedure For pump and booster combinations the solvent flush fluid connection is on the rear pump panel refer to Figure The controls connectors on the rear of the pump system with rear exhaust and castors levelling feet...

Page 57: ... allowing connection from the dry pumping system to a standard COM port on a computer Should the user prefer to make their adaptor cable refer to Table Electrical connections for the pin out of the XLR connectors Note Some personal computers no longer come equipped with a standard 9 way D connector COM port In this case a USB to RS232 adaptor can be obtained For information about using SIM protoco...

Page 58: ...ARNING After the power is applied all mains circuits will be energised CAUTION The dry pumping system is designed to ride through transient power interruptions and to automatically restart once the power is restored CAUTION Do not operate the pump if the pipeline is restricted or blocked as the pump will not operate correctly and may be damaged 1 Switch on the cooling water and purge gas supply 2 ...

Page 59: ... connection is used and the message PDT2 IN CONTROL will be displayed if the rear connection is used Press START button Refer to Pump display terminal on page 120 for more information Press ENTER The dry pumping system will start and the running LED on the pump and the Pump on LED on the PDT will flash while the pump is coming on and warming up These LEDs will stop flashing and remain illuminated ...

Page 60: ... system has a number of LEDs that indicate pump status The status LEDs are found on the front panel controls Refer to Figure Front panel controls on the rear panel Refer to Figure The controls connectors on the rear of the pump system with rear exhaust and castors levelling feet fitted Table 19 Status indicator LEDs Indicator Name LED colour Location Meaning Power Green Front panel item 7 Rear pan...

Page 61: ... Yellow Rear panel item 2 Illuminates continuously to indicate that the Ethernet protocol is active 4 2 1 Determining the pump status It is not possible to fully determine the pump status by referring to only one status LED By looking at both the running LED and Green mode standby LED together the user can work out the pump status Refer to Table Pump status Table 20 Pump status Pump running LED Gr...

Page 62: ...he following methods PDT by the commands menu Refer to Commands menu on page 124 MCM MicroTIM Refer to the MicroTIM manual D37360880 By commands sent over the serial interface using the SIM protocol Refer to the SIM Manual P41100200 or using the E54 protocol 4 4 Pumping Argon Due to its inert nature Argon is commonly used in the heat treatment and other metallurgical applications especially at hig...

Page 63: ...tem is shut down and not isolated from the electrical supply do not disconnect the PDT or release the control from the PDT or front panel This may result in the dry pumping system being started by another module WARNING Do not remove the inlet connections until the pump has been allowed to stop rotating and the power has been isolated The pump can take up to three minutes to completely stop CAUTIO...

Page 64: ...t down time All purge gas valves are closed before pump stops Pump stops after the configurable shut down time or after a configurable time period after the pump temperature is below a configurable setpoint The pump can be shut down using either the MCM MicroTIM the PDT or the front panel controls Note that only the item in control can stop the pump Refer to Priority of control on page 11 Note The...

Page 65: ...stops the dry pump Alarm stops the booster pump EMS or system configuration fault Yes Yes Exhaust pressure Yes Yes Booster stator temperature No Yes Dry pump stator temperature Yes Yes Booster status No Yes Dry pump status Yes Yes Not applicable to systems with light duty gas module Not applicable to systems which do not contain a booster 4 7 Unplanned shut down and alarms The dry pumping system i...

Page 66: ...m as described in Connect to the emergency stop circuit on page 46 When emergency stop is selected The dry pump and the booster pump are switched off The solenoid valve s in the gas module close to switch off the supply of purge gas to the pump The solenoid valve s in the temperature control manifold s de energise with loss of temperature control The PDT will display ALARM 1 01 STOP ACTIVATED if c...

Page 67: ...ean valve has closed default off Pump is not able to go on process until the cycle has completed If dry pump clean is stopped by the user then the purge cycle is completed DP clean may be configured to start automatically when the pump goes off process The DP clean high flow purge and solvent flush procedures can be run as often as required 4 10 1 High flow purge Use the following procedure to pre...

Page 68: ...lush option on page 27 and take note of the safety warnings regarding the process compatibility 2 Fit the solvent suction pipe supplied For pump and booster combination systems the solvent flush fluid connection is on the rear panel Refer to Figure The controls connectors on the rear of the pump system with rear exhaust and castors levelling feet fitted item 11 For pump only systems refer to Figur...

Page 69: ...d orifice or leaks in the solvent suction pipe or pneumatic gas line are the most likely causes Investigate the problem and rectify before continuing to use the solvent flush procedure If in doubt contact us Once the DP clean time has elapsed the dry pumping system will return to green mode standby mode settings The pump can then be put back on process To stop the solvent flush process while it is...

Page 70: ...ump so that a user determined pressure is maintained at the chosen pressure sensor For more information about enabling and setting up the PID controller refer to How to use the PID pressure control on page 148 Page 66 M58800880_H Operation ...

Page 71: ...uipment WARNING Electrical purge gas and water supplies are all potentially hazardous energy sources Before carrying out any maintenance the supply of these sources should be locked and tagged out WARNING Do not touch the pump exhaust and check valve if fitted while the pump is running since the temperatures of these parts can cause burns These parts will remain hot after the pump has stopped WARN...

Page 72: ...mponents grease and oil safely Take care to protect the sealing faces from damage Do not touch or inhale the thermal breakdown products of fluorinated materials which may be present if the dry pumping system has been overheated to 260 C and above These breakdown products are very dangerous Fluorinated materials in the dry pumping system include oils greases and seals The dry pumping system may hav...

Page 73: ...before moving the dry pumping system because they can make the dry pumping system unstable Do not exceed the topple angle of 10 when moving the pump CAUTION Drain the cooling water from the dry pumping system if transporting or storing it in conditions where the cooling water could freeze Failure to do so could result in the cooling water freezing in the dry pumping system and damage occurring to ...

Page 74: ...tted item 17 Position the open end of the drain hose in a suitable collection container 4 Turn on the clean dry air supply 5 Monitor the drain hose outlet until no further cooling water is purged 6 Fit the external EMS link plug supplied to the EMS connection on the rear of the dry pumping system Figure The controls connectors on the rear of the pump system with rear exhaust and castors levelling ...

Page 75: ...the oil sight glass and the fill plug on gearbox applies to both ends One is accessible from the left side of the dry pumping system and the other is accessible from the right side The GXS 450 450 2600 450 4200 750 750 2600 and 750 4200 dry pumping systems are provided with slots in the side panels to enable the oil levels to be checked without removal of the side panels To check oil levels on the...

Page 76: ...filler plug 2 Oil sight glass If the oil is very old or has light contamination then it is possible to replace the oil contact us for more information 5 4 2 Inspect the connections pipelines cables and fittings Depending on the application inspection and cleaning of the exhaust pipe and any elbows or check valves fitted may be needed Contact us for details and training If the dry pumping system is...

Page 77: ...sites with the poor cooling water quality it may be necessary to clean the cooling water pipes to prevent blockages and reductions in cooling efficiency The equipment and chemicals for pipe cleaning are commercially available Contact us for more information 5 5 Overhaul WARNING Do not attempt to overhaul the pump without our training and tooling We provide a full range of overhaul options worldwid...

Page 78: ...2 Store the dry pumping system in clean dry conditions until required 3 If the pump is to be stored for longer than six weeks it must be manually rotated every 14 days or less Contact us for details 4 When required for use prepare and install the dry pumping system as described in Installation on page 28 of this manual 6 3 Disposal WARNING Dispose of the dry pumping system and any components safel...

Page 79: ...ch may have decomposed as the result of being subjected to high temperatures Components which have been contaminated with dangerous process substances Lithium battery Page 75 M58800880_H Transportation storage and disposal ...

Page 80: ...etwork of our service centres and distributors Each service centre offers a wide range of options including equipment decontamination service exchange repair rebuild testing to factory specifications The equipment that has been serviced repaired or rebuilt is returned with a full warranty The local service centre can also provide our engineers to support the on site maintenance service or repair o...

Page 81: ... in the electronic HS2 form print it sign it and return the signed copy to us NOTICE If we do not receive a completed HS2 form your equipment cannot be serviced 7 3 Accessories Table 26 Accessories Description Item Number Exhaust check valve kit NW40 for GXS160 and 250 systems Exhaust check valve kit NW50 for GXS450 and 750 systems A50782000 A50790000 Water flow monitoring kit Flow monitor 0 60 sl...

Page 82: ...304380 Adaptor cable 5 way XLR to 9 way D type 2 m long D37370754 Profibus module kit D39753000 Pressure indicator assembly M58808141 Pressure Transducer Assembly ASG M58808152 Temperature transmitter pump only M58808160 Temperature transmitter combinations M58828160 GXS auxiliary gauge cable 0 10 V D37241017 GXS pressure input cable 4 20 mA Connector kit for 4 20 mA cable D37241019 D37241023 Inle...

Page 83: ...s per the local standards the LV kit D37481833 permits the cable sizes up to 35 mm2 2 AWG 7 4 Spares Table 27 Spares Spare Item Number Drynert 25 6 lubricant 1 kg 529 ml 5 kg 2646 ml H11312021 H11312025 For information about all other spares refer to the customer parts manual M58840845 Page 79 M58800880_H Service spares and accessories ...

Page 84: ...8 Installation drawings 8 1 GXS160 Figure 16 GXS160 installation drawing Sheet 1 CS 5333 A Page 80 M58800880_H Installation drawings ...

Page 85: ...Figure 17 GXS160 installation drawing Sheet 2 CS 5337 A Page 81 M58800880_H Installation drawings ...

Page 86: ...Figure 18 GXS160 installation drawing Sheet 3 CS 5338 A Page 82 M58800880_H Installation drawings ...

Page 87: ...Figure 19 GXS160 installation drawing Sheet 4 Page 83 M58800880_H Installation drawings ...

Page 88: ...8 2 GXS160 1750 Figure 20 GXS160 1750 installation drawing Sheet 1 CS 5334 A Page 84 M58800880_H Installation drawings ...

Page 89: ...Figure 21 GXS160 1750 installation drawing Sheet 2 CS 5340 A Page 85 M58800880_H Installation drawings ...

Page 90: ...Figure 22 GXS160 1750 installation drawing Sheet 3 CS 5341 A Page 86 M58800880_H Installation drawings ...

Page 91: ...Figure 23 GXS160 1750 installation drawing Sheet 4 CS 5342 A Page 87 M58800880_H Installation drawings ...

Page 92: ...8 3 GXS250 Figure 24 GXS250 installation drawing Sheet 1 CS 5335 A Page 88 M58800880_H Installation drawings ...

Page 93: ...Figure 25 GXS250 installation drawing Sheet 2 CS 5343 A Page 89 M58800880_H Installation drawings ...

Page 94: ...Figure 26 GXS250 installation drawing Sheet 3 CS 5344 A Page 90 M58800880_H Installation drawings ...

Page 95: ...Figure 27 GXS250 installation drawing Sheet 4 CS 5345 A Page 91 M58800880_H Installation drawings ...

Page 96: ...8 4 GXS250 2600 Figure 28 GXS250 2600 installation drawing Sheet 1 CS 5336 A Page 92 M58800880_H Installation drawings ...

Page 97: ...Figure 29 GXS250 2600 installation drawing Sheet 2 CS 5346 A Page 93 M58800880_H Installation drawings ...

Page 98: ...Figure 30 GXS250 2600 installation drawing Sheet 3 CS 5347 A Page 94 M58800880_H Installation drawings ...

Page 99: ...Figure 31 GXS250 2600 installation drawing Sheet 4 CS 5348 A Page 95 M58800880_H Installation drawings ...

Page 100: ...8 5 GXS450 Figure 32 GXS450 installation drawing Sheet 1 CS 5253 A Page 96 M58800880_H Installation drawings ...

Page 101: ...Figure 33 GXS450 installation drawing Sheet 2 CS 5254 A Page 97 M58800880_H Installation drawings ...

Page 102: ...Figure 34 GXS450 installation drawing Sheet 3 CS 5255 A Page 98 M58800880_H Installation drawings ...

Page 103: ...Figure 35 GXS450 installation drawing Sheet 4 CS 5256 A Page 99 M58800880_H Installation drawings ...

Page 104: ...8 6 GXS450 2600 Figure 36 GXS450 2600 installation drawing Sheet 1 CS 5257 A Page 100 M58800880_H Installation drawings ...

Page 105: ...Figure 37 GXS450 2600 installation drawing Sheet 2 CS 5258 A Page 101 M58800880_H Installation drawings ...

Page 106: ...Figure 38 GXS450 2600 installation drawing Sheet 3 CS 5259 A Page 102 M58800880_H Installation drawings ...

Page 107: ...Figure 39 GXS450 2600 installation drawing Sheet 4 CS 5260 A Page 103 M58800880_H Installation drawings ...

Page 108: ...8 7 GXS450 4200 Figure 40 GXS450 4200 installation drawing Sheet 1 CS 5261 A Page 104 M58800880_H Installation drawings ...

Page 109: ...Figure 41 GXS450 4200 installation drawing Sheet 2 CS 5262 A Page 105 M58800880_H Installation drawings ...

Page 110: ...Figure 42 GXS450 4200 installation drawing Sheet 3 CS 5263 A Page 106 M58800880_H Installation drawings ...

Page 111: ...Figure 43 GXS450 4200 installation drawing Sheet 4 CS 5264 A Page 107 M58800880_H Installation drawings ...

Page 112: ...8 8 GXS750 Figure 44 GXS750 installation drawing Sheet 1 CS 5265 A Page 108 M58800880_H Installation drawings ...

Page 113: ...Figure 45 GXS750 installation drawing Sheet 2 CS 5266 A Page 109 M58800880_H Installation drawings ...

Page 114: ...Figure 46 GXS750 installation drawing Sheet 3 CS 5267 A Page 110 M58800880_H Installation drawings ...

Page 115: ...Figure 47 GXS750 installation drawing Sheet 4 CS 5268 A Page 111 M58800880_H Installation drawings ...

Page 116: ...8 9 GXS750 2600 Figure 48 GXS750 2600 installation drawing Sheet 1 CS 5269 A Page 112 M58800880_H Installation drawings ...

Page 117: ...Figure 49 GXS750 2600 installation drawing Sheet 2 CS 5270 A Page 113 M58800880_H Installation drawings ...

Page 118: ...Figure 50 GXS750 2600 installation drawing Sheet 3 CS 5271 A Page 114 M58800880_H Installation drawings ...

Page 119: ...Figure 51 GXS750 2600 installation drawing Sheet 4 CS 5272 A Page 115 M58800880_H Installation drawings ...

Page 120: ...8 10 GXS750 4200 Figure 52 GXS750 4200 installation drawing Sheet 1 CS 5273 A Page 116 M58800880_H Installation drawings ...

Page 121: ...Figure 53 GXS750 4200 installation drawing Sheet 2 CS 5274 A Page 117 M58800880_H Installation drawings ...

Page 122: ...Figure 54 GXS750 4200 installation drawing Sheet 3 CS 5275 A Page 118 M58800880_H Installation drawings ...

Page 123: ...Figure 55 GXS750 4200 installation drawing Sheet 4 CS 5276 A Page 119 M58800880_H Installation drawings ...

Page 124: ...t It flashes when a new warning occurs until it is acknowledged by pressing ENTER when it goes continuous until the warning clears The warning LED also flashes when a new event is present Once the event has been acknowledged the warning LED will return to its previous state ALARM red LED illuminates to indicate that a pump alarm is present It flashes when a new alarm occurs until it is acknowledge...

Page 125: ...NTER acknowledges the event warning alarm currently displayed and the warning alarm LED stops flashing If available the display will show the suggested action press ENTER again to clear If there is another new event warning or alarm the warning alarm LED will continue to flash and this is then displayed otherwise the display will revert to the original text from before the alarms warnings events o...

Page 126: ...the STATUS button to enter Scroll by pressing the UP DOWN keys Press CANCEL to exit back to the Normal menu If a device is not fitted the associated parameters will not be displayed Parameters displayed Table 30 Typical display Description Typical display Serial number S N 1234567 Control holder NONE IN CONTROL Dry pump current DP CURRENT 1 1 A Booster current MB CURRENT 1 1 A Green mode state Gre...

Page 127: ...ransducer PR 105 0 kPa PID auto tune status PID TUNE Normal 9 4 3 Setup menu Press the SETUP button to enter The menu title is shown at the top of the display Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to Normal menu Table 31 PDT setup menu structure Description Display Commands menu Command Menu Set sequences menu Set Sequences Display inverter fault...

Page 128: ...t the new settings and press ENTER to accept or CANCEL to exit back to the Commands menu 9 4 5 Gas valves menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Setup menu Settings do not appear if they are not fitted Table 33 Gas valves menu Gas valves menu Set N2 Seal Set Gas Ballast Set Inlet Press the UP DOWN keys to select on off and press ENTER ...

Page 129: ...ack to the Set sequences menu 9 4 7 Warm up options menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Set sequences menu Table 35 Warm up options menu Option Text on PDT line 2 Options on PDT line 2 after pressing Enter Warm up Temperature set point Setpoint temp Range 0 210 C Auto Green Mode Auto Green Mode Enable Disable Allow Cold on process C...

Page 130: ...ack to the Booster pump start options menu 9 4 9 MicroTIM options menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Set sequences menu Table 37 MicroTIM options menu Option Text on PDT line 2 Options on PDT line 2 after pressing Enter Set MicroTIM Input 2 Input 2 Select from Green Mode Booster Isolation Valve PID Enable Second speed control Set M...

Page 131: ...DOWN keys Press ENTER to accept the new setting Press CANCEL to exit back into the DP clean menu Press the UP DOWN keys to select enable disable and press ENTER to accept or CANCEL to exit back to the DP clean menu 9 4 11 Warn on process menu Press the UP DOWN keys to select enable disable and press ENTER to accept or CANCEL to exit back to the Set sequences menu 9 4 12 On process ramp menu Scroll...

Page 132: ...the UP DOWN keys to select enable disable and press ENTER to accept or CANCEL to exit back to the PID menu 9 4 14 PID parameters menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the PID menu Table 41 PID parameters options menu Option Text on PDT line 2 Options on PDT line 2 after pressing Enter Time constant Time Constant Range 0 01 10 seconds Prop...

Page 133: ...CANCEL to exit back to the Smart stop menu 9 4 16 Speed control options menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Set sequences menu Table 43 Speed control options menu Option Text on PDT line 2 Options on PDT line 2 after pressing Enter Set speed control dry pump Dry pump Select from Normal PID External Voltage SIM protocol Second speed ...

Page 134: ...is the most recent Scroll by pressing the UP DOWN keys Press CANCEL to exit back to the Inverter fault history menu 9 4 20 Software version display menu Under the Setup menu Scroll through the software version loaded in the processors by pressing the UP DOWN keys Press CANCEL to exit back to the Setup menu Table 45 Software display menu Software display menu Executive Support DP Inverter DP Invert...

Page 135: ...ress ENTER to accept or CANCEL to exit back to the Commands menu Note The inlet isolation valves additionally have an option of fitted no feedback for use where there are no position feedback switches fitted to the inlet isolation valve 9 4 23 IP configuration menu Under the Setup menu Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Setup menu Table...

Page 136: ... to open a sub menu or CANCEL to exit back to the Setup menu Table 48 Display menu Display Units Normal display Selects the parameters displayed in Normal Auto Scroll Scroll Delay UNITS units to display Scroll by pressing the UP DOWN keys Press ENTER to open a sub menu or CANCEL to exit back to the Display attributes menu Table 49 Units Parameter Key Pressure PSI kPa mbar Temperature Centigrade Fa...

Page 137: ... or CANCEL to move back to the previous digit Pressing ENTER at the end of the line will accept the new setting and exit back to the Set Clock menu Pressing CANCEL at the start of the line will cancel and exit back to the Setup menu 9 5 How to set up the PDT display The configuration options for the PDT are stored in the PDT itself and are not associated with the pump that the PDT is connected to ...

Page 138: ...eshes is set using the scroll delay menu item 9 5 2 Change the normal menu display The normal display on the PDT can be customised to display any status item The normal display consists of two pages each of two lines so there are four configurable lines When in the select parameter menu the bottom line of the display shows what will be displayed if that option was selected Page 134 M58800880_H Pum...

Page 139: ...tomatically goes on process If the pump is no longer to be on process a choice can be made to either stop the pump or put it into the green mode standby mode If the pump is in the Green mode standby mode it can either be put on process or stopped It is possible to change the behaviour of the pump using the PDT The following menus are used by the PDT to configure warm up Figure 58 Warm up PDT menu ...

Page 140: ...ble configuration 9 6 4 Stop the pump going on process when it is warm The pump can be configured to automatically go into the Green mode standby mode when it is warm instead of going on process To do this go to auto Green Mode menu and disable auto Green Mode Note If the pump is controlled by a tool interface then the pump will follow the state of the on process line 9 6 5 Stop the pump automatic...

Page 141: ...gure the booster pump behaviour By default the booster pump starts a set time after the dry pump starts The booster stops at the same time as the dry pump It is possible to change the behaviour of the booster pump so that it can be controlled manually or so that the time delay can be changed or that it starts after the inlet isolation valve is open Note A pump with a tool interface can control the...

Page 142: ...p 9 7 3 Setting the booster to start when the inlet isolation valve is open To reduce energy consumption the booster can be configured to only run when the inlet isolation valve is open The inlet isolation valve automatically opens when the dry pump is on process and is closed in Green mode standby mode To configure the booster to only be on when the inlet isolation valve is open use the BP delay ...

Page 143: ...Figure 60 Smart Stop flow chart The following menus are used by the PDT to configure Smart Stop Page 139 M58800880_H Pump display terminal ...

Page 144: ...op a certain time period after it has cooled to the set point temperature Select the Settle time menu to adjust the time period 9 8 2 How to configure ramped speed increase The pump has a configurable intelligent on process behaviour mode called on process ramp When the on process ramp is enabled the speed of the pump is ramped up gradually when accelerating from the green mode standby speed to th...

Page 145: ...lean the dry pump of systems that are fitted with the high flow purge and solvent flush kit Before using DP clean ensure that the high flow purge and solvent flush kit is set up as described in High flow purge and solvent flush set up on page 51 Also refer to Dry pump clean on page 63 The DP clean process is run while the dry pump is in Green mode standby mode By default the DP Clean runs for 20 m...

Page 146: ...Figure 63 Dry pump clean flow chart The following menus are used by the PDT to configure the dry pump clean Page 142 M58800880_H Pump display terminal ...

Page 147: ... the clean cycle It is not recommended to increase the pump speed if solvent is used If the dry pump clean is just using air then setting the speed to 110 Hz would increase the efficiency of the cleaning cycle 9 9 2 Changing the clean cycle time The time period for the dry pump clean cycle can be changed using the DP clean time menu item Page 143 M58800880_H Pump display terminal ...

Page 148: ...he pump runs at full speed To enable this option use the Purge time menu item and set the purge time to a value greater than zero 9 9 6 Allow on process Allows a DP Clean to start while the pump is on process 9 9 7 Auto on shut down When enabled a DP clean cycle occurs after every pump auto shutdown 9 10 How to control the pump speed By default both the dry pump and booster runs at full speed whil...

Page 149: ... other pump can be controlled by a different source Note The system also has a built in PID controller Refer to How to use the PID pressure control on page 148 for more information The PDT menus for speed control are shown in Figure Speed control menu items Figure 65 Speed control menu items Page 145 M58800880_H Pump display terminal ...

Page 150: ...uge interface to identify the pin numbers Use the pin 3 for the external voltage signal and pin 5 for signal common Figure 66 Pin numbers on the auxiliary gauge interface The 0 10 V input is scaled linearly and may be configured such that the pump runs at 100 speed when the input voltage is either 0 V or 10 V The pump speed may be decreased to 20 Hz by increasing decreasing the supply voltage depe...

Page 151: ...col or the MCM MicroTIM configured for speed control Refer to How to set up the MCM MicroTIM using the PDT on page 156 for the information on how to configure the MicroTIM 9 10 5 Profibus interface It is possible to independently control the speed of both the dry pump and the booster using the optional Profibus interface available as an accessory For more information refer to the Profibus instruct...

Page 152: ...vative controller t is the time taken for error measurement b is the set point value of the signal also known as bias or offset On the pump the Kc Ti and Td parameters and the time constant can either be set by the user or the pump can perform an auto tune that calculates these parameters based on the response of the system at the setpoint pressure The pump PID pressure control sequence is designe...

Page 153: ...trols connectors on the rear of the pump system with rear exhaust and castors levelling feet fitted item 14 4 From the Fit accessory menu choose Auxiliary Gauge and then select appropriate gauge from the list 5 From the Setup menu select Set sequences 6 From the Sequences menu select PID 7 From the PID menu select PID gauge 8 From the PID gauge menu select Auxiliary gauge You can also use a differ...

Page 154: ...tors levelling feet fitted item 14 4 From the Fit accessory menu select Pressure to Fitted 5 From the Setup menu select Set sequences 6 From the Set sequences menu select PID 7 From the PID gauge menu select Pressure 4 20mA 9 11 3 Set the pump into green mode 1 Start the dry pump using the PDT and let it warm up 2 Check on the status display that there is a pressure reading for AG x xxExx mbar and...

Page 155: ... when the pump is on process by configuring the PID to manual operating mode This can be useful when a pump down to base pressure is required before pressure control is initiated 1 From the PID menu select Operating mode 2 From the Operating mode menu select Manual Refer to the MCM MicroTIM manual and How to set up the MCM MicroTIM using the PDT on page 156 for the information about using the MCM ...

Page 156: ...DNS or SMTP server addresses to be set to function correctly A gateway address is only required if working with a router If working in static address mode then you need to provide the IP address the address mask and the gateway address The following menus are used by the PDT to configure the Ethernet port Figure 69 Ethernet menu items Page 152 M58800880_H Pump display terminal ...

Page 157: ...et cable it may take several minutes before the system responds on its Ethernet port When the system is configured to use DHCP addressing the PDT can be used to read the pump s current IP address The Setup menu to display this is shown below Figure 70 Setup menu items To check that the communication with the system is working use the ping command from a command prompt on the computer It is importa...

Page 158: ...d either 47591 or 47592 In the Connect using field select TCP IP Winsock as shown Figure 72 Connect to screenshot 3 Set the ASCII settings to the following from the File Properties Settings menu Figure 73 ASCII setup screenshot 4 In the HyperTerminal window type T and press the ENTER key If successful the user should get a reply with the following format Page 154 M58800880_H Pump display terminal ...

Page 159: ...f communication between our vacuum pumps and other external control and monitoring equipment For more information about SIM protocol refer to the SIM protocol manual P41100200 To use SIM protocol by a serial port connect the GXS to the computer as described in Connecting the GXS dry pumping system for serial communications Connecting the dry pumping system for serial communications on page 53 Star...

Page 160: ...er query and command can be sent by typing the operation and parameter followed by the ENTER key 9 14 How to set up the MCM MicroTIM using the PDT If the MCM MicroTIM is fitted to the system all the pump configuration settings that are made using the PDT are automatically stored in the MicroTIM This means that if a new system is fitted for example while servicing the existing system there is no ne...

Page 161: ... on off operate the inlet isolation valve enable the PID or enable the second speed From the MicroTIM menu select Input 2 and then scroll down the menu and press ENTER to select the input of choice Notes 1 Only one input option can be active at a time 2 If using channel 2 to control the booster the booster will not start unless the dry pump is on This input is ignored if the system does not have a...

Page 162: ... monitoring kits are available as optional accessories and status can only be monitored if fitted 9 15 How to run the booster independently from the dry pump The booster can be set to run independently from the dry pump using the PDT The booster can then be controlled using the PDT the MCM MicroTIM the SIM protocol or Profibus If controlling the booster from the PDT or by using SIM protocol or Pro...

Page 163: ...ntrolling the booster independently using the MCM MicroTIM then Input 2 needs to be configured to Booster Refer to How to set up the MCM MicroTIM using the PDT on page 156 for the instructions on how to configure the MCM MicroTIM using the PDT Once the Input 2 has been configured to Booster Input 2 will start and stop the booster independently of the dry pump Page 159 M58800880_H Pump display term...

Page 164: ...he PDT Table 54 Events Event message on PDT Possible cause Event 11 41 on page 160 Cannot go on process The pump has an active warning Event 11 42 on page 161 Warming up the pump before going on process Event 11 45 on page 161 Cannot go on process The pump has an active interlock Event 317 43 on page 161 Can not start Command The pump is not in the green mode Event 317 46 on page 161 Cannot start ...

Page 165: ... clean has been configured to run a purge cycle after the clean cycle then it needs to be sent two off commands refer to Solvent flush on page 64 Fault Event 317 43 Cannot start command The pump is not in the green mode Cause The pump must be in the green mode standby mode to initiate the PID auto tune Remedy Set the pump into the green mode standby mode and then start the PID auto tune Fault Even...

Page 166: ...mode and then start the DP clean Fault Event 331 46 Cannot start command The pump is not running Cause The pump must be running to initiate the DP Clean sequence Remedy 10 2 Warnings The pump controller generates a warning when a problem is encountered By default the pump is prevented from going on process when there are active warnings so it is important to investigate the cause of the warning It...

Page 167: ...39 13 Sensor missing on page 164 Warning 51 13 Sup Missing on page 164 See manual Warning 54 11 MB Temp High on page 164 See manual Warning 54 13 Sensor missing on page 164 Warning 55 11 Warning 63 11 DP Temp High on page 164 See manual Warning 55 13 Warning 63 13 Sensor missing on page 165 Warning 71 13 AC Sup missing on page 165 See manual Warning 152 01 Valve Not Shut on page 165 Check ISOL Val...

Page 168: ...re transducer is not fitted disconnected or has failed Remedy Check and rectify as necessary Fault Warning 51 13 Sup Missing Cause There is a communication problem within the pump controller Refer to Pump controller communications on page 173 for more information Remedy Cycle the power to the pump If the warning persists contact us to replace the pump controller Fault Warning 54 11 MB Temp High Ca...

Page 169: ... the wiring and the air supply to the inlet isolation valve This warning will only clear when the valve has successfully been closed and opened Fault Warning 153 01 Valve Not Open Cause The inlet isolation valve has failed to open Remedy Check the wiring and the air supply to the inlet isolation valve This warning will only clear when the valve has successfully been closed and opened Fault Warning...

Page 170: ...ncountered Depending on the reason for the alarm the whole system or just the booster if fitted will shut down Refer to Automatic shut down on page 61 and Unplanned shut down and alarms on page 61 for more information about the alarms If the system has shut down due to an alarm the problem must be rectified before attempting to restart the pump Once the problem that caused the alarm has been resol...

Page 171: ...ms on page 169 See manual Alarm 184 10 Dry Pump Stopped on page 169 See manual Alarm 186 01 DP INV xxxx yyyy on page 169 xxxx yyyy aaaaaaaaaaaaaaaa Alarm 186 01 DP Not Running on page 169 See manual Alarm 186 13 No DP Inv Comms on page 169 See manual Alarm 196 01 DP Inv xxxx yyyy on page 169 Diag aaaa bbbb zzzzzzzzzzzzzzz Alarm 196 13 No DP Inv Comms on page 169 See manual Alarm 314 12 Speed Too L...

Page 172: ...1 to determine the temperature that triggered the alarm Refer to Warning 54 11 MB Temp High on page 164 for the causes and actions Fault Alarm 55 12 Alarm 63 12 DP Temp High Cause The dry pump internal temperature has reached the maximum allowed so the dry pumping system has stopped Remedy Refer to Warning 55 11 Warning 63 11 DP Temp High on page 164 for the causes and actions Fault Alarm 174 10 B...

Page 173: ...emedy Check the inverter fault history Fault Alarm 186 13 No DP Inv Comms Cause The pump controller cannot communicate with the dry pump inverter during start up checks Remedy Check the wiring between the pump controller and the dry pump inverter Fault Alarm 196 01 DP Inv xxxx yyyy Cause The DP 2nd dry pump inverter has raised an alarm and stopped the dry pumping system Remedy Refer to Inverter wa...

Page 174: ...here is no alert for that bit Normally you will only see the codes of 1 2 4 or 8 for each bit but if two or more events occur in the same bit then these will be added together For example 5 1 4 so if code 5 is displayed it means that alerts 1 and 4 are active B 1 2 8 so if code B is displayed it means that alerts 1 2 and 8 are active To decode the inverter warning and alarm codes refer to Table He...

Page 175: ...ntact us 1 PWM_TRIP Inverter output switched off active when the drive is not running Restart the pump or cycle the power to reset 3 8 MISSING_PHASE_ TIMEOUT Indicates a missing input phase Check power connections to the pump and fuses in supply Warning should appear first and then the dry pump trips after 10 minutes and the booster trips after 30 minutes 4 EMS EMS has been activated Check EMS but...

Page 176: ...sink temperature above the upper limit inverter heat sink temperature sensor open circuit Check water supply 2 HIGHTM Motor temperature above upper limit motor temperature sensor open circuit Check water supply 1 MISSING_PHASE The loss of one of the three input phases has been detected Check the mains supply to the drive or blown fuses 7 8 UTCREG The upper controller temperature regulator active c...

Page 177: ... is in control of the system control might be released for example PDT The front panel controls can be used to take control and stop the pump but this will only be a simple stop it will not be possible to use any of the shutdown sequences such as Smart Stop If the front panel controls or the EMS button are used to stop the pump the warning LEDs on the pump will flash and the alarm LED will illumin...

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