installation Instructions
Ford Juice
**read important safety information in this manual**
Page 1: ...installation Instructions installation Instructions Ford Juice Ford Juice read important safety information in this manual read important safety information in this manual ...
Page 2: ...ONNECTION 8 MAT SENSOR CONNECTION 9 ICP SENSOR CONNECTION 9 CMP SENSOR CONNECTION 10 TPS SENSOR CONNECTION 11 2003 2007 6 0L 12 BATTERY REMOVAL 14 PCM CONNECTIONS 14 MAP SENSOR CONNECTION 15 EGT PROBE INSTALLATION 17 TAPPING AND PROBE INSTALLATION 17 CONNECTING THE PROBE TO JUICE 19 JAB INSTALLATION 20 1999 to 2007 JAB INSTALLATION 20 JUICE MODULE INSTALLATION 22 FINAL JUICE MODULE INSTALLATION 22...
Page 3: ...y settings to optimize your truck s performance This product offers a wide variety of amazing performance and safety features that can ensure you get the driving experience you desire without damaging your valuable truck Please take the time to thoroughly review all of the features and product options outlined in this manual Taking the time to un derstand how this product works and how to properly...
Page 4: ...on of Ownership Provides a record in case of prod uct loss theft or required warranty work When you call us for support our team will already have much of the information they need to help you Improved Product Development Helps us better understand you our customer and design products that meet your needs Special Offers Allows us to inform you about special offers on accessories and or new product...
Page 5: ...ervice center they may by your request or otherwise update your vehicle s calibrations Therefore it is important that you return your vehicle to stock before taking it in for service Edge updates its active products i e those currently being manufactured to work effec tively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration change...
Page 6: ...eferred to as the left side ORIENTATION The following view is a top view of the vehicle looking down from above the vehicle References in the text to looking down means looking toward the ground Looking up means looking towards the sky from below the vehicle Front rear left and right are as noted below See Figure below T R U C K O R I E N T A T I O N T R U C K O R I E N T A T I O N Back of Truck N...
Page 7: ...Depending on your year of truck you may not need everything provided REFER TO QUICK INSTALL GUIDE FOR INSTALL 1 Main Harness 2 Juice Module 3 Throttle Position Sensor TPS Harness Year Specific 4 Velcro Strips 5 Zip Ties 6 EGT Sensor Probe 7 Juice Attitude Bridge JAB 8 CS CTS Installation Guide 99 00 01 03 Electric Cordless Drill 1 8 drill bit or similar size for pilot hole 21 64 best size or 5 16 ...
Page 8: ...n that both batteries be discon nected 1 Use a 13 mm or 8 mm wrench to remove the NEGA TIVE terminal on each battery The wrench size depends on the battery style 2 Set the NEGATIVE terminal aside and secure it so it does not make contact with the battery during the installation MAP SENSOR CONNECTION 1 Connect the MAP connectors in between the stock harness and the sensor See Figure 2 Stock Harness...
Page 9: ...e stock har ness and the sensor as shown in Figure 4 FIGURE 4 T ASSEMBLY NOTE This connection is located in the middle of the of the engine compartment and under the waste gate control solenoid See Engine Compart ment section of this manual FIGURE 5 ASSEMBLED VIEW ICP SENSOR CONNECTION 1 Connect the ICP connectors in between the stock harness and the sensor See Figure 6 FIGURE 6 T ASSEMBLY NOTE Th...
Page 10: ...r Stroke cover located on top of the engine 2 Route the CMP harness across the top of the engine and down towards the bottom of the engine as shown in Figure 8 It is best to route along side the factory wiring harness FIGURE 8 ROUTING VIEW 3 Refer to Figure 10 The CMP sensor is located on the front of the engine Looking up from underneath the truck it will be above and towards the passenger side o...
Page 11: ... UNDERNEATH THE TRUCK TPS SENSOR CONNECTION 1 Using the information on page 7 locate the TPS Sensor harness that is specific to your truck 2 Locate the truck s Throttle Position Sensor TPS accord ing to Figures 11 and 12 FIGURE 11 1999 to 2000 FIGURE 12 2001 2003 NOTE The views in Figures 11 and 12 are showing under neath the dash console near the brake and accelerator ped als Serpentine Belt Cool...
Page 12: ...1 on page 8 6 Plug the single wire adapter into the end of the TPS Sensor harness This concludes the Juice Har ness section of the installation Please refer to the EGT PROBE INSTALLATION section of this manual to continue your installation FIGURE 13 T Assembly Stock Harness TPS Sensor Plugs into Main Juice harness 2 0 0 3 2 0 0 7 6 0 L 2 0 0 3 2 0 0 7 6 0 L Supplied Items Required Tools 1 Main Har...
Page 13: ...r u c t i o n s F o r d J u i c e 1 2 4 3 6 5 7 Note Depending on your year of truck you may not need everything provided REFER TO QUICK INSTALL GUIDE FOR INSTALL Harness Connection Guide FIGURE 1 Main Edge PCM Connectors EGT Connections Manifold Absolute Pressure MAP Sensor Connectors Attitude Connection Main Juice Connector Main Edge PCM Connectors EGT Conn MAP Sensor Connectors Attitude Connect...
Page 14: ...move the driver side bat tery cover by releasing the tab located on the left side of the battery cover 3 Completely remove the driver side battery and set aside This will allow you to easily connect the Main PCM connec tors into to the PCM PCM CONNECTIONS 1 Locate the PCM It is shown below in Figure 2 CAUTION For connector re moval follow the instructions in step 3 to avoid damaging your engine ha...
Page 15: ...ether DO NOT force the two connectors together If the connectors do not slide smoothly inspect for bent pins and retry CAUTION To keep water from causing damage to the engine and Juice harnesses route the Juice harness as shown in Figure 5 This will also insure that the battery cover will fit back into place PCM Engine Harness Battery Tray Edge Harness FIGURE 5 Harness Routing 6 Replace the batter...
Page 16: ...bly 3 Figure 7 shows an assembled MAP harness Note that the MAP Sensor is bolted to the backside of the bracket shown Oil Cap Bracket MAP Sensor Edge MAP Harness FIGURE 7 Final Assembly 4 Use zip ties to fasten the harness Keep all harness com ponents away from hot engine surfaces as well as moving parts This concludes the Juice Har ness section of the installation Please refer to the EGT PROBE IN...
Page 17: ... pilot hole 21 64 best size or 5 16 drill bit for final hole 9 16 wrench or socket 5 8 open end wrench 1 8 27 NPT Thread Tap Phillips screwdriver 5 16 or 8mm wrench Supplied Items Qty 1 EGT Probe 1 2 Shrink Tube 2 CAUTION One effective way to avoid metal fragment contami nation in your engine manifold is to apply grease in the tip of the drill bit and threads of your tap tool when drilling tapping...
Page 18: ...st flow path Figure 2 7 Make sure that the probe cable is positioned to allow best path and minimal bending for routing to the fire wall NOTE The probe will move ap proximately 90 Deg clockwise in the direction the nut is tightened Before fully tightening the nut make sure the cable starts 90 Degrees from the final resting po sition When tightened the cable will be correctly positioned CAUTION Do ...
Page 19: ...are Yellow to Yellow Red to Red Figure 6 3 Tighten the nuts so that each wire is in line with its mating wire 4 Position the supplied shrink tube over the secure fasteners 5 Center the connection within the shrink tube Heat and shrink Figure 5 Shrink Tube Ring Terminals Shrink Tube Nut Bolt Figure 6 Hardware Install CONNECTING THE PROBE TO JUICE 1999 2003 1999 2003 2003 2007 2003 2007 NOTE Find th...
Page 20: ...A T I O N 1999 to 2007 JAB INSTALLATION 1 Locate the green connector on the Juice Harness and plug it into the Green connector on the JAB 2 Under the hood connect the 3 EAS components to one another A click will be felt and heard indicating that the connectors are correctly fastened Figure 2 JAB System End Cap JAB Adapter T CS CTS Connection Green Connectors Figure 1 Juice Harness 3 Route the CS C...
Page 21: ...anels to help see while routing 6 Leave enough length between the dash and the end of the CS CTS con nector for easy CS CTS install NOTE For a clean look the cable can be hidden behind the dash plas tic and the door frame weather strip Figure 4 In Cab Routing Grommet CS CTS Connector Figure 3 Fire Wall Routing EAS Connector CS CTS Connector Fire Wall Grommet Engine Side Cab Side 7 Using the suppli...
Page 22: ...e front of the truck to back Zip Ties Fire Wall Overhang JAB Assembly To CS CTS To Juice FINAL JUICE MODULE INSTALLATION 1 Plug the Main Juice Connector into the Juice Module re ceptacle Figure 1 Main Juice Harness Juice Module Figure 1 Juice Module MOUNTING AND SECURING THE JUICE 1 Attach one side of each Velcro strip to the back side of the Mod ule and to the top side of a flat surface under the...
Page 23: ...s secure the wiring harness and cable to prevent possible heat damage from hot engine surfaces For the 7 3L pay special attention to the routing of the CMP harness as it is very close to moving parts 3 Reconnect the battery cables 4 Start the engine The engine should start and idle like a stock truck If the engine does not start or run properly turn off the engine Remove the keys from the ignition...
Page 24: ... heat will also increase Please be aware of the limitations of a stock engine ENGINE CODES As with many aftermarket electronic performance modifications available for the Ford 7 3L Power Stroke Diesel engine the Ford 7 3L Edge Products Juice module for the Ford 7 3 Power Stroke Diesel engine will likely set engine codes The engine codes are generally set during heavy acceleration Although the code...
Page 25: ...TRODUCTION INSTALLATION OPERATING INSTRUCTIONS APPENDIX 25 I n s t a l l a t i o n I n s t r u c t i o n s F o r d J u i c e E N G I N E C O M P A R T M E N T R E F E R E N C E E N G I N E C O M P A R T M E N T R E F E R E N C E 1999 2003 MAP Sensor MAT Sensor ICP Sensor Suggested Juice Module Location CMP Sensor ...
Page 26: ...t r u c t i o n s 26 F o r d J u i c e TABLE OF CONTENTS INTRODUCTION INSTALLATION OPERATING INSTRUCTIONS APPENDIX TABLE OF CONTENTS INTRODUCTION INSTALLATION OPERATING INSTRUCTIONS APPENDIX 2003 2007 MAP Sensor PCM Suggested Juice Module Locations ...
Page 27: ...ABLE OF CONTENTS INTRODUCTION INSTALLATION OPERATING INSTRUCTIONS APPENDIX TABLE OF CONTENTS INTRODUCTION INSTALLATION OPERATING INSTRUCTIONS APPENDIX 27 I n s t a l l a t i o n I n s t r u c t i o n s F o r d J u i c e ...
Page 28: ...oducts Technical Support 888 360 EDGE 3343 8 00 am 5 00 pm MST To expedite your support call please have your Vehicle Information Part Number and Serial Number ready prior to calling Technical Support The Edge Products information is found on the label located on the bottom of the device ...
