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ECOSTAR ECO 1.0 Installation, Operating And Maintenance Manual Download Page 28

 

 

19.10.2018 Rev. 07 

27 

 

8.4.

 

Installation and Disassembly Instructions for Maintenance Purposes 

 

 

 
 
 
 
 

1.

 

Remove  2  bolts  on  burner  top  cover  and  detach 
the top cover from the body. 

 
 
 
 
 
 

 
 
 
 

 
 
 

2.

 

Remove  bolts  number  2  on  the  2nd  electric 
installation sheet. 

3.

 

Remove  bolts  number  3  on  service  cover  and 
detach  the  installation  sheet  from  the  spiral 
casing. 

4.

 

Take  out  the  nozzle  group  and  perform  its 
maintenance  (Clean  electrodes,  diffuser  and 
fuel nozzles). 

5.

 

Remove and clean the fuel pump number 5  

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ECO 1.0

Page 1: ...19 10 2018 Rev 07 www ecostar com tr SQUARE BODY MONOBLOCK LIGHT OIL BURNERS INSTALLATION OPERATING AND MAINTENANCE MANUAL ONE STAGE AND TWO STAGE OPERATION ECO 1 0 ECO 2 0 ECO 30 0 ...

Page 2: ...any issue that is not explained clearly in this manual or you could not understand please contact with our service department We thank you for choosing ECOSTAR brand Ecostar Light Oil Burners are manufactured in accordance with TS EN 267 standards This Operating Manual is an integral part of the burner and must be maintained in a plastic dossier and hung at a clearly visible place in the burner ro...

Page 3: ...ATION 16 6 INSTALLATION 17 6 1 Burner Installation Picture 17 6 2 In reverse flame front mirror boilers 18 6 3 In cylindrical straight flame boilers 18 7 COMMISSIONING 19 7 1 Before Commissioning 19 7 2 General Controls 19 7 3 Combustion Adjustment 20 7 4 Fuel Pumps 20 7 5 Servomotor Adjustment 22 7 6 Emission Measurement 22 7 7 Program Relay 23 7 8 Light Oil Burner Fuel Ring Line 24 8 MAINTENANCE...

Page 4: ... Symbol Descriptions Important information and useful hints Warning of danger to life or property Warning of electrical voltage Product handling information Flame tube adjustment 1st and 2nd Stage selection switch Carry in an upright position Fragile Item Protect against water ...

Page 5: ... injuries and even death by electrical shocks or uncontrolled flame formation Repairs concerned with safety elements should be carried out only by the manufacturing company The device should never be used by children mentally handicapped and inexperienced persons Children must not be allowed to play with the device Keep the device away from explosive and flammable materials Device must intake air ...

Page 6: ...mper connections must be checked to ensure that they are free running in spite of immobility and oil freezing BURNER ROOM Install the burner in a suitable room floor with minimum external air openings and sufficient to ensu re perfect combustion in compliance with current regulations Never obstruct air openings of the burner room burner fan intake vents or air ducts in order to prevent a The build...

Page 7: ...t in its original packaging until the installation stage Incorrect and poor electrical connections Failures due to incorrect voltage applications frequent repetition of voltage fluctuations Any damage that may occur as a result of incorrect fuel usage or foreign substances in the fuel used or using of the product without any fuel Any damage that may occur due to foreign particles entered into the ...

Page 8: ...y load value equivalent to its max capacity or covered by its capacity range In hot water and steam boilers In direct and indirect hot air generators Industrial appliances operating at temperature below 600 0 C 15 0 C 60 0 C ambient temperature range 1N 230 VAC 3N 380VAC 50 Hz feed voltage 15 10 values Max 95 relative humidity In well ventilated open and closed spaces compatible with protection cl...

Page 9: ...19 10 2018 Rev 07 8 Temperature change of fuel used in ECOSTAR light oil burners dependent on viscosity ...

Page 10: ...Name 1 Housing cover 10 Air klappe 2 Relay 11 Air klappe adjusting screw 3 Fuel pump 12 Cover 4 Pump lance connecting group 13 Body 5 Ignition transformer 14 Filter 6 Motor 15 Lance 7 Installation sheet 16 Flame tube 8 Fan 17 Boiler connection flange 9 Electric connection socket 18 Diffuser ...

Page 11: ...ay 12 Air klappe 3 Fuel pump 13 Air klappe drive shaft 4 Ignition transformer 14 Electric installation sheet 5 Servomotor 15 Spiral casing 6 Motor 16 Electric connection socket 7 Bulls eye 17 Flame tube 8 Service cover 18 Boiler connection flange 9 Lance 19 Flame tube extension 10 Installation sheet 20 Diffuser ...

Page 12: ... 70 154 5 9 13 0 0 15 1N 230 ECO 2 0 OL C 1a 71 400 173 400 83 202 7 0 17 0 0 15 1N 230 ECO 2 0 OL C 1b 81 600 214 200 95 249 8 0 21 0 0 25 1N 230 ECO 2 0 OL C 1c 107 100 265 200 125 308 10 5 26 0 0 25 1N 230 TWO STAGE LIGHT OIL BURNERS ECO 2 0 OL C 2 59 976 132 600 70 154 5 9 13 0 0 15 1N 230 ECO 2 0 OL C 2a 71 400 173 400 83 202 7 0 17 0 0 15 1N 230 ECO 2 0 OL C 2b 81 600 214 200 95 249 8 0 21 0...

Page 13: ...19 10 2018 Rev 07 12 4 2 Back Pressure Capacity Diagrams ...

Page 14: ...19 10 2018 Rev 07 13 ...

Page 15: ...19 10 2018 Rev 07 14 ...

Page 16: ...19 10 2018 Rev 07 15 4 3 Burner Dimensions 4 4 Flame Length and Diameter 4 5 Noise Level Product operates within the range of 70 decibels max and 74 decibels ...

Page 17: ...s seen in the picture Prevent strong impacts on top of the product and vibration while handling the product Do not leave the product in wet environment Dimensions of the box used for handling Burner L x W x H cm Weight kg ECO 1 0 70 X 33 X 35 24 ECO 2 0 65 X 36 X 47 36 ECO 30 0 75 X 43 X 54 36 ...

Page 18: ...ner cover by 4 bolts Gasket must be connected such that it will remain between connecting flange and boiler cap After completing the installation of the burner on the boiler Ø Connect the oil feed pipes Ø Connect the burner panel to the mains by a cable suitable for the rated power Clean the inside of fuel line thoroughly before installing the burner to the fuel line Any damage that may occur due ...

Page 19: ...alling the burner in reverse flame front mirror boilers flame tube tip must be adjusted such that it gets inside by 50 mm 100 mm from flue pipes 50mm A 100mm Otherwise flue gas temperature will rise and fuel consumption will increase 6 3 In cylindrical straight flame boilers ...

Page 20: ...boiler inlet outlets are open Commissioning order Ø After performing the above mentioned controls open the fuel tank valve Ø Open the valve upstream of the fuel filter Ø Check direction of motor rotation Ø Open the pump s vent plug and place the manometer 0 40 bar Ø Turn on the burner switch turn to position 1 Ø When the burner starts up the motor is activated and turns the pump at the same time Ø...

Page 21: ...an the fuel nozzle Do not use thinner and its derivatives Ø Photocell Check the photocell weekly Clean the dust or fume stains on the glass of photocell by a dry cloth 7 4 Fuel Pumps A2L Type 1 Fuel suction connection 2 Return and by pass connection 3 Fuel outlet connection 4 Manometer connection 5 Vacuum measurement connection 6 Pressure adjustment ...

Page 22: ...19 10 2018 Rev 07 21 Ø One Stage Light Oil Burner Fuel Circuit Ø Two Stages Light Oil Burner Fuel Circuit ...

Page 23: ... with It may damage servomotor or change burner settings 7 6 Emission Measurement In emission measurements the following values are accepted as reference according to TS EN 267 standard Ø CO 110 mg kWh Ø 3 O2 5 Ø NOx 250 mg kWh Ø Excess air ratio 1 2 λ 1 3 It is important for the boiler to be sealed in order to avoid incorrect measurements during emission measurements Boiler temperature must be be...

Page 24: ...ram Relay LOA 24 Ø Red led on Indicates burner malfunction Ø If the burner switches to the fault mode please wait at least 30 seconds and reset the program relay Press and hold the light button for 2 sec to reset the program relay ...

Page 25: ...19 10 2018 Rev 07 24 7 8 Light Oil Burner Fuel Ring Line ...

Page 26: ...tenance is a more comprehensive maintenance compared to weekly maintenance where general checks of burner and peripheral components are performed to prevent possible faults After completion of maintenance and adjustment processes make sure to perform a combustion analysis Ø Clean the filters on the fuel line to the burner Ø Clean fuel nozzle of the burner Ø Clean the surface of the diffuser Ø Clea...

Page 27: ...tric motor Ø Make surface cleaning of ignition electrodes and porcelains Replace cracked or broken porcelains Ø Clean air fan and clamps Ø Check the operating function Ø Check cleanliness of the nozzle Replace it if necessary Ø Clean the N C solenoid valve Measure the coil winding resistance Ø Clean the strainer filter under the pump cover Ø Clean the photocell Ø Clean fuel filter Replace it if ne...

Page 28: ...etach the top cover from the body 2 Remove bolts number 2 on the 2nd electric installation sheet 3 Remove bolts number 3 on service cover and detach the installation sheet from the spiral casing 4 Take out the nozzle group and perform its maintenance Clean electrodes diffuser and fuel nozzles 5 Remove and clean the fuel pump number 5 ...

Page 29: ...etach the installation sheet from the spiral casing 8 Perform maintenance of the fan group Perform the installation by following the reverse of the method you have followed during disassembly Be careful to connect the components correctly during installation after maintenance ...

Page 30: ...ilure mode Fuel pressure error Circuit fuel pressure might have dropped Photocell failure Photocell may be faulty or contaminated Remove and clean Program relay failure Replace it with a new one Burner starts up but fails after 10 seconds Program relay failure Replace it with a new one Fan motor failure Check fan motor coils motor contactor and outlet from program relay Burner starts up but fails ...

Page 31: ...19 10 2018 Rev 07 30 10 PERIODICAL FLUE GAS MEASUREMENT REPORT Fuel Consumption kg h CO ppm O2 CO2 ppm NOX ppm Yield Flue Temp ºC Date Signature ...

Page 32: ...ÜRKİYE Tel 90 216 442 93 00 Fax 90 216 370 45 03 Factory Contact Details Türkgücü OSB Bülent Ecevit Bulvarı No 11 ÇORLU TEKİRDAĞ TÜRKİYE Tel 90 282 685 44 80 81 Fax 90 282 685 42 09 Also you can contact with us Web site www ecostar com tr E mail servis ecostar com tr Please observe the following recommendations Use the product in accordance with the principles of this manual For any service demand...

Page 33: ...19 10 2018 Rev 07 32 12 NOTES Please record and forward your measurements and observations to us www ecostar com tr ...

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