Ecolab Formula1 Installation & Operation Manual Download Page 1

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Installation & Operation Manual

Retain this manual for installation, operation,
programming and servicing information.

43813/0403/0904

Copyright Ecolab Inc. 2003

9259-2136

Summary of Contents for Formula1

Page 1: ...1 Installation Operation Manual Retain this manual for installation operation programming and servicing information 43813 0403 0904 Copyright Ecolab Inc 2003 9259 2136...

Page 2: ...2 This page intentionally left blank...

Page 3: ...requirements 4 3 0 Specifications 5 4 0 Optional equipment 5 5 0 System installation 5 6 0 Start up 14 7 0 User Operation 15 8 0 Quick Start Programming 16 9 0 Troubleshooting 34 10 0 Part Photos 38 1...

Page 4: ...e used with 35 lb to 150 lb commercial washers Total washroom capacity should not exceed 300 lb DO NOT USE FORMULA 1 IN SINGLE WASHER ACCOUNTS 1 2 System features 3 washers 2 formulas heavy soil boost...

Page 5: ...on 5 1 Preplanning It is very important to insure that all necessary equipment is available in order to complete the Formula 1 installation A few minutes of planning may save a considerable amount of...

Page 6: ...available If a finishing product will be used an auxiliary pump assembly must be ordered separately See section 4 0 Product capsules must be available for the account to start up immediately User Int...

Page 7: ...7 5 3 Installation Plumbing Fig 5 3 1 Rear View Fig 5 3 2 Tank interior...

Page 8: ...osed in conduit or Seal Tite is required All local codes must be followed 1 Remove the existing BROWN and BLUE wires off of the terminal posts on the back of the ON OFF circuit breaker BROWN is hot BL...

Page 9: ...h a hose clamp 4 Route the opposite end of the PVC tubing to a floor drain or drain trench 5 If possible try to secure the end of the PVC tube to the floor drain with a cable tie This prevents the hos...

Page 10: ...access plate Replace the two access plate screws to secure the strainer bracket to the dispenser Connect the recirculation tube to the left side inlet of the line strainer and then connect the tube a...

Page 11: ...9 1043 must be ordered The following instructions assume hot water temperature 145 F 5 3 5 1 Hose Plumbing Method The following steps describe the water supply connection using the rubber hose plumbin...

Page 12: ...T exceed 50 15 meters under normal installation 1 Locate the three tubes on the back of the dispenser see fig 5 3 5 1 The tube for laundry machine 1 is located on the left washing machine 2 is in the...

Page 13: ...supplied with the following components one needed for each washing machine Signal interface module with supply signal input board and input connectors User interface module with rotary Switch board 1...

Page 14: ...oltage 24 VDC and transported back to the Formula 1 dispenser via the CAT 5 cable wires green and brown at the Formula 1 controller input connector 5 Mount the user interface module to the washer in a...

Page 15: ...spray between hot and cold water the hot water valve will always be turned on first The water valves are alternated to provide effective capsule rinse out while maintaining a tank sump temperature be...

Page 16: ...apsule 5 Close lid 6 Press Start key Note An alarm will notify the user when the tank level is low The user should replace the product capsule at that time However there is a grace period of several l...

Page 17: ...p Down arrow to select this option Prime Detergent Press Ent Press and Hold F7 or F8 or F9 to prime the product delivery tube to Washer 1 or W2 or W3 respectively Can also press and hold the Heavy Soi...

Page 18: ...e cursor to dark blinking square Key in the new amount Press Ent again to save Press Esc when finished Note 1 Repeat these steps for Washer 2 and 3 using F8 and F9 W1 Cal 5 s UseF7 Hvy Ent actual amt...

Page 19: ...Screen System Programming Screen F10 to Exit Progr Account Menu Formula Progr Menu Records Menu Prime Diag Menu Time Calibratn Menu Press F10 to exit the system programming screen and back to Idle Sc...

Page 20: ...20 Detailed Programming Keypad Functions and Legend Customer s Keypad...

Page 21: ...ight arrow keys move the cursor position one space to the left or right respectively 6 and V Up and Down arrow keys move the cursor up and down one line in the menu screens except when entering numeri...

Page 22: ...a fields name amount time etc toggling this key will get access to M N O m n o 6 in that order 16 F7 This key is designed as a Prime Detergent or Prime Aux Auxiliary Product functions to Washer 1 or P...

Page 23: ...0 Exit If the password is entered correctly the following Program menu will be displayed F10 to Exit Progr Account Menu Formula Progr Menu Records Menu Prime Diag Menu Time Calibratn Menu Use the Up o...

Page 24: ...eave the time and date unchanged press Esc key to exit to the previous menu To edit change the time press Ent Note the cursor is now changed to a blinking darker square ready to accept the new data Us...

Page 25: ...edit change the name of the formula press Ent Note the cursor is now changed to a blinking darker square ready to accept the new data Use the soft keys to toggle through the alphabets capital and sma...

Page 26: ...revious sections and use Right or Left arrow keys to move between data fields Once the delay is entered correctly press Ent to save the new value NOT pressing Ent will discard the changes and default...

Page 27: ...to enter the amounts using the decimal point For example if the desired amount is 1 8 oz key in 18 then press Ent key To enter new amounts press Ent key Note the cursor is now changed to a blinking d...

Page 28: ...ault settings Line 1 This screen allows the programming data for Washer 1 Formula 2 W1F2 for Auxiliary product HvySwToTest TMS can use the Heavy Soil Signal switch on the User Interface Module mounted...

Page 29: ...the following screen Reset ALL to Default F5 Yes Esc No Pressing Esc will exit to the previous menu Pressing F5 key will reset all programmed amounts to the factory settings which are 5 sec Delay 25...

Page 30: ...he empty capsules were replaced in the MM DD YYYY format This line also has a note to remind the user where in the logged data he she is at such as LAST log More Log Go Back Top Log Selecting Clear Ca...

Page 31: ...this Prime mode pressing and holding the soft keys F7 or F8 or F9 will prime detergent to the discharge tubes for W1 or W2 or W3 respectively Also with this screen on the display pressing and holding...

Page 32: ...g Ent will discard the changes and default back to the factory settings of 10 sec Selecting Alarm Light on will display the following screen F7 AddProd Light F8 Alrm Esc PrvMinu Pressing Esc key will...

Page 33: ...to a blinking darker square ready to accept the new data Use the soft keys to enter the numbers as described in previous sections and or use Right or Left arrow keys to move between data fields The de...

Page 34: ...hers 2 and 3 using the soft keys F8 and F9 or the Heavy Soil Switches on the User Interface Modules mounted at the washers Selecting Set H2O valve code will display the following screen Ent Code 0 3 0...

Page 35: ...d air back into the tank b Depress the check valve buttons located in the center of both halves of the inlet coupling This ensures that the check valves are not sticking 10 2 Pump will not prime to wa...

Page 36: ...le 2 Foreign object obstructing spray pattern a Remove object 10 5 Residual product remains in capsule 5 or more 3 Inadequate spray temperature or pressure a Verify hot and cold dynamic water pressure...

Page 37: ...he bottom of the stainless steel portion of the pump cabinet d Verify that signal wire is connected to signal interface module see fig 5 4 1 2 1 Container Empty a Replace pail 2 Tubing a Check for air...

Page 38: ...cold water valve failure a Replace hot or cold water valve 4 Main water valve strainer clogged a Clean strainer 5 Safety switch not actuated display will read replace product caps now a Check switch f...

Page 39: ...R Pump Tray Service Access Dock Lid 9259 2110 Controller 9259 2129 Pump Tray Access Door Pump Inlet Coupling 9259 1045 Pump Door Open Door latches Pump 1 Lift pin jiggle tray to retract pins 2 Push bu...

Page 40: ...ump Tray pulled out Main Water Valves 9259 1057 located on back side of rear plate Pump 8460 6284 Product valves 9259 1038 Pump Outlet 9259 1045 Pump Inlet and male half of inlet coupling 9259 1045 Di...

Page 41: ...ew Inside Dock Washer Interface Module Water pressure regulator User Interface Module 8420 0336 9259 1048 Vacuum Breaker 8524 2501 Dock Lid Switch 8305 1136 Spray Nozzle 8531 2502 Piercing Device 9259...

Page 42: ...42 11 0 Replacement parts Pump Tray Page 43 Water Valves Page 44 Electrical Page 46 Other Dispenser Components Page 47 Regulator Plate Assembly Page 45...

Page 43: ...P FITTING KIT PUMP NOT INCLUDED 2A 8605 9193 ELBOW FNPT 90 DEGREE PVC 2B 8490 0015 MALE QUICK COUPLING MNPT PP 2C 8490 0014 FEMALE QUICK COUPLING BARB PP 2D 8603 9609 REDUCING COUPLING X FNPT CPVC 2E...

Page 44: ...9259 1057 FORMULA 1 REPL WATER VALVE ASSY 1A 8563 5005 BRASS SWIVEL ELBOW 3 8T X MNPT 3X 1B 9204 2019 SOLENOID VALVE FNPT 120V BRASS 2X 1C 8514 0408 CLOSE NIPPLE BRASS 2X 1D 8607 8011 STREET ELBOW BRA...

Page 45: ...0218 REGULATOR NUT PLASTIC 2X 1C 8605 5019 ELBOW BRASS 4X 1D 8514 0408 NIPPLE CLOSE BRASS 2X 1E 8420 0336 PRESSURE REGULATOR 2X 1F 8514 0416 NIPPLE X 1 1 2 BRASS 2X 1G 8578 3004 FEMALE GARDEN HOSE AD...

Page 46: ...3 0541 FORMULA 1 REPLACEMENT LIGHT BULB 3 8349 0001 POWER SUPPLY 24 VDC 4 9259 2129 CONTROLLER PROGRAMMED 5 9200 2034 UNIVERSAL WASHER SIGNAL MODULE 6 8390 0357 FU 1 4X1 1 4 3A 250V 8985 3113 14 CAT 5...

Page 47: ...MAIN SPRAY NOZZLE 3 9259 2110 FORMULA 1 DOCK LID ORDER 8305 1102 MAGNET 9259 2111 MAGNET RETAINER WHEN ORDERING DOCK LID 4 8305 1136 SW REED 5A NO 5 8305 3001 LIQUID LEVEL FLOAT SWITCH 6 8524 2501 VAC...

Page 48: ...PDM SQUEEZE TUBE used with aux pump 9259 3425 FORMULA 1 VITON SQUEEZE TUBE used with aux pump VITON SQUEEZE TUBE IS FOR USE WITH SANITIZER SOUR 9259 3144 FORMULA 1 REPL AUX PUMP MOTOR 9259 3128 FORMUL...

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