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ECM NOx 5210 Series, Instruction Manual, Page: 1 / 64

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NOx 5210* 

Single/Dual NOx Analyzer 

 

 

 
 

Instruction Manual 

 
 
 
 
 
 
 
 
 
 
 
* Note: 
 
ECM’s NOx analyzer can be either single or dual channeled.  Each channel can use one of 
three NOx sensors: the Type T sensor, the Type G sensor, or the “Original” NOx sensor. 

 

 

 

 

6/10/22  

Summary of Contents for NOx 5210 Series

Page 1: ...Dual NOx Analyzer Instruction Manual Note ECM s NOx analyzer can be either single or dual channeled Each channel can use one of three NOx sensors the Type T sensor the Type G sensor or the Original NO...

Page 2: ...Rights Reserved No part of this manual may be photocopied or reproduced in any form without prior written consent from ECM ENGINE CONTROL AND MONITORING Information and specifications subject to chang...

Page 3: ...ype G NOx Sensor 17 CAL Calibrate Setup Option for Original NOx Sensor 22 CAL Calibrate Setup Option P AVG SKEW 25 CONF Configure Setup Option LEdS 1V4V CAN MOdE FACT 26 Specifications and Limits 31 M...

Page 4: ......

Page 5: ...utput and dbc generation software Up to 100 m between NOx sensor and display possible Lockout feature for front panel of display Power on off can be controlled by external key signal 11 28 VDC and 95...

Page 6: ...l 18mm x 1 5mm thread 06 01 4 Inconel Shield 2 required 12 09 Only installed on Original NOx sensor 5 Eurofast 12 mm Cable 4 m 09 01 6 Eurofast 12 mm Cable 2 m 09 02 7 Flexi Eurofast 12mm Cable 0 3 m...

Page 7: ...Type T 18mm x 1 5mm thread or 06 05 NOx Sensor Type G 20mm x 1 5mm thread or 06 02 NOx Sensor Original 18mm x 1 5mm thread 06 01 3 Inconel Shield 2 required 12 09 Only installed on Original NOx sensor...

Page 8: ...5210s cabling and sensor s on a stopped engine it is best to think out your moves before you make them Route and cable tie all cables away from hot moving sharp or high voltage spark objects Take into...

Page 9: ...dules total can exist on the same EIB The EIB cable tees and termination resistors are industry standard Eurofast 12 mm The EIB can be extended to a length of 100 m The NOx 5210 can be turned on and o...

Page 10: ...6 Power Entry Connect Connect Display Head Figure 1 NOx 5210 with Power Entry at Module End Module EIB Connector CAN EIB with Power Entry at Module End Pressure Sensor NOx Sensor...

Page 11: ...7 Power Entry EIB Connector CAN EIB with Power Entry at Display Head End Module Figure 2 NOx 5210 with Power Entry at Display Head End Connect Display Head Pressure Sensor NOx Sensor...

Page 12: ...m Eurofast 12 mm Cable P N 11 16 DC Power Cable Banana Plugs shown or P N 11 15 Spades P N 04 01 AC DC Power Supply Universal 24 V P N 02 02 NOxCAN Module or P N 02 03 NOxCANg Module or P N 02 07 NOx...

Page 13: ...3 01 Manuals and Configuration Tool P N 09 04 0 3 m Flexi Eurofast Cable P N 09 05 Eurofast T P N 09 04 Eurofast Termination Resistor P N 12 01 19 Rackmount Panel CAN 500 kHz Broadcast P N 01 01 NOx 5...

Page 14: ...40 3m P N 10 21 0 2 m Module Y Cable P N 02 02 NOxCAN Module or P N 02 03 NOxCANg Module or P N 02 07 NOxCANt Module P N 10 02 1 m Lambda NOx Cable or P N 10 03 2 m or P N 10 37 3 m P N 06 01 Original...

Page 15: ...sh Do not operate engine with NOx sensor not being powered Route NOx sensor cable away from hot moving sharp or high voltage spark wires Pressure Sensor Do not mount pressure sensor directly to exhaus...

Page 16: ...able from the list of parameters in Table 2 The and keys select which of the eight parameters are displayed unless the display is LOCKed see below While in RUN mode pressing the ENT key will toggle be...

Page 17: ...G NOx sensor only NOx reading to match engine wet data or model gas data ENGW or MODL ENGW GAMM ENGW for Type G NOx sensor only O2 compensation coefficients for engine NOx numbers GAMMA 0 BETA 0 MODL...

Page 18: ...SYS key twice to exit and re enter setup to try again Fuel H C O C and N C ratios and whether or not the fuel is H2 is information stored in the NOxCAN module AOUT Analog Output Setup Option A1 to A6...

Page 19: ...a time and for some numbers the display will shift to the left so you can set the right most digits If you get into trouble when programming press the SYS key twice to exit and re enter setup to try...

Page 20: ...bits 10 bit Pressure sensor output voltage unsigned integer format PCF Pressure Correction Factor NOx sensor Ip1 Pcomp correction factor x 10000 PCFE O2E ECM diagnostic parameters IP1E PE ECM diagnos...

Page 21: ...tion is for Type T uses NOxCANt module and Type G uses NOxCANg module NOx sensor applications only For Original NOx sensor applications uses NOxCAN module see the next section NOx sensors supplied wit...

Page 22: ...e channel to be calibrated Then press the ENT key 6 With O2 on the display press the ENT key 7 With SPAN on the display press the ENT key 8 Using the and keys change the display to show the O2 in air...

Page 23: ...minutes 2 For Type G Only If the NOx sensor is being zeroed in air make sure the CURV function is set to MODL for matching a model gas mixture If the NOx sensor is being zeroed in an engine make sure...

Page 24: ...h water For a vessel of 50mm diameter the flowrate should be about 5 lpm Pressure during NOx sensor calibration is required if the calibration is to be pressure compensated however during the span try...

Page 25: ...SPAN calibration of the NOx sensor is erased and the factory calibration will be used to calculate NOx CURV for Type G only The CURV function must be programmed as ENGW when the NOx sensor is measurin...

Page 26: ...efore it will report wet O2 and ppm NOx numbers Classical gas analysis equipment ex NOx CLA typically but not always has the water removed from the gases before they reach the analyzer Thus classical...

Page 27: ...ser O2 SPAN calibration of the NOx sensor is erased and the factory calibration will be used to calculate O2 AFR and FAR The NOx sensor age factor AGEF will be reset to 1 00 AGEF NOx sensor age factor...

Page 28: ...pports off zero zeroing Press the ENT key when the display reads the correct NOx value When performing a zero using exhaust gases wet NOx numbers should be used 8 Press SYS to return to RUN model 9 Th...

Page 29: ...d pressure units can be programmed The N and C values must match those written on a label on the pressure sensor The pressure sensor cannot be user calibrated The programmable pressure units are PSIA...

Page 30: ...and O2 each to be modified by a programmable transform of the form ParameterSkewed M x Parameter B Equation 3 where ParameterSkewed NOx P AFR FAR or O2 value after being skewed Parameter NOx P AFR FA...

Page 31: ...by display 8 What is being sent to the lower display but not averaged by display 9 An error code for the upper channel See Appendix C 10 An error code for the lower channel See Appendix C 11 An auxil...

Page 32: ...NF press the ENT key down to CAN press the ENT key once while displaying CAN press the ENT key again while displaying IdS and enter them CId1 CId2 CId3 CId4 one by one enter number then press the ENT...

Page 33: ...own on the display press the ENT key Within a second the dbc file for that particular NOx 5210 analyzer setup will be sent to the PC It is a good idea to LOCK the display head after this see MODE belo...

Page 34: ...It cannot be modified unless unlocked Refer to Appendix E for more information FACT FACT in the CONF Setup Option resets the display head to the default setup The default setup is shown in square par...

Page 35: ...rement at all stoichiometries i e 1 1 1 2 NOx measurement for only lean stoichiometries i e 1 3 AFR and FAR range given above for a fuel with an H C ratio of 1 85 however all fuel types supported by a...

Page 36: ...C 0 0 methane H C 4 0 O C 0 0 N C 0 0 Maximum allowable levels of fuel Impurities Lead 0 012 gm gal 0 003 gm ltr Phosphorous 0 0008 gm gal 0 00027 gm ltr Sulfur 0 035 by weight Do not use the NOx sens...

Page 37: ...be Metric Pressure Sensor Tubing Note Stainless steel end of tubing towards engine Teflon end towards pressure sensor Mating Thread with Engine NPT USA or ISO tapered Metric Tubing Assembled Length 19...

Page 38: ...Impedance 2 66 k Bits Resolution 12 bits Update Rate 5 ms Isolation Electrically isolated from power supply ground All analog output grounds common CAN Protocol Broadcast Broadcast Rate Programmable...

Page 39: ...case is connected to power ground via a 2 15 k resistor Key on Signal ON Voltage Level 2 7 to 32 VDC Current Draw 100 A Environment Display Head 40 to 85 C 100 humidity non condensing display head is...

Page 40: ...st module no sensor no cables 02 08 LambdaCANp just module no sensor no cables 02 09 LambdaCANd just module no sensor no cables 02 10 gpCAN just module no cables 02 11 COCO2CAN just module no sensor n...

Page 41: ...ype KP 0 689 kPa 6mm Metric 07 07 RH Humidity Sensor NPT 07 08 Pressure Lp C bCAN only 0 75 psia 1 4 USA 07 09 Pressure Lp C bCAN only 0 517 kPa 6mm Metric 07 10 Pressure Lp C bCAN only Type KP 0 75 p...

Page 42: ...er to use P N 2400E 1S sensor Fischer with LCAN 10 17 Adapter to use P N 1001A 2 Deutsch with LCAN 10 21 Module Y Cable for all except Lp C and bCAN 10 26 1m Humidity Cable bCAN 6 term 10 27 2m Humidi...

Page 43: ...ires 11 24 Connector Kit 2 connectors 24 terminals 12 plugs 11 25 Male Eurofast to Braided Shield Ground 11 26 Boom Box Cable for CAN Products 80 CAN 30 Power 11 27 Boom Box to Hub Springy Cable 1m re...

Page 44: ...Cu Gasket for 20mm x 1 5mm Boss and Plug 12 28 20mm x 1 5mm SS Boss and SS Plug for NGK NOx 12 29 18mm x 1 5mm male to 1 4 NPT female 12 30 Carrying Case Medium 12 31 Aluminum Sensor Mounting Block 2...

Page 45: ...41 14 06 Metal Brush 14 07 Lambda Sensor Calibration System 14 08 20mm x 1 5mm Bottoming Tap...

Page 46: ...one mode depending on how it will be used To convert from one mode to the other requires software reprogramming of the NOx module using the Configuration Tool followed by the removal set to EIB or ins...

Page 47: ...d start the Configuration Tool software Click on the Module tab Select the CAN adapter being used Then start the communication 3 Click on the Set to EIB Mode Wait for Done Message Stop communication a...

Page 48: ...off the end of the module Use an 18mm socket without the wrench 5 Release the two tangs at each side of the module 6 Slide the PCB out Remove the jumper from JP4 You can hang it on one pin of JP4 whe...

Page 49: ...mode and can be on the EIB with a display To convert a module from EIB to Stand alone Mode The process is similar to the previously described procedure Note that in EIB mode the module will not show u...

Page 50: ...0025 Pulse Red 2x 2s Non compatible NOx sensor memory chip format old Rev 0031 Pulse Red 3x 2s Vsw 6 for 7 sec Supply voltage too low 0032 Pulse Red 3x 2s Vsw 30 V Supply voltage too high 0041 Pulse...

Page 51: ...1 C Pws 18 65 mmHg Ta C 0 1 2 3 4 5 6 7 8 9 Pws mm Hg 0 4 579 4 926 5 294 5 685 6 101 6 543 7 013 7 513 8 045 8 609 10 9 209 9 844 10 518 11 231 11 987 12 788 13 634 14 530 15 477 16 477 20 17 535 18...

Page 52: ...until CONF is displayed Then press ENT 3 Press until MOdE is displayed Then press ENT 4 Press until LOCK is displayed Then press ENT 5 50 will be displayed Press until 60 is displayed Then press ENT...

Page 53: ...and two auxiliary codes The eight pieces of data are what is being sent to the six analog outputs and what is sent to the upper and lower displays Before producing a dbc file for the analyzer s each a...

Page 54: ...sent its message format to the Configuration Tool that list of analyzers can be saved using Save List and later recalled using Load List This saves having to resend message formats to the Configurati...

Page 55: ...e out NOx Three way catalysts on spark ignition engines produce NH3 when running stoichiometric and rich and diesels with uera injection will sometimes have NH3 at the tailpipe Therefore unless the NH...

Page 56: ...52 How to use the NOx Type F sensor 1 Put antiseize on sensor thread 2 Put filter on sensor Filter contains acid so use gloves...

Page 57: ...53 3 Screw cap over sensor 4 Put antiseize on cap threads...

Page 58: ...54 5 Use P N 12 56 Mounting Boss 3 4 NPT 6 Lightly tighten using hex on sensor...

Page 59: ...55 7 During removal sometimes cap will remain in boss Use flats to remove 8 Typical application mounted in tube attached to tailpipe...

Page 60: ...ity and fitness for purpose whether express implied or arising by operation of law trade usage or course of dealing are hereby disclaimed The warranty is void if the display head is opened LIMITATION...

Page 61: ...appsCAN SIM300 SIM400 SIM500 SIM600 SIM700 SIM800 BTU200 To which this declaration relates are in conformity with the essential requirements of the following standards EN61326 1997 A2 2001 Class A An...

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Page 64: ...Los Altos CA 94023 0040 USA 408 734 3433 Fax 408 734 3432 www ecm co com...

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