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5

Eclipse ThermJet Self-Recuperative, V5, Design Guide 208, 9/16/2011

Important notices for safe operation of the burner system
will be found in this section. To avoid personal injury,
damage to property or the facility, the following warnings
must be observed. Read this entire manual before
attempting to start the system. If any part of the
information in this manual is not understood, contact
Eclipse before continuing.

Safety Warnings

  The burners covered by this guide are designed to

mix gas with air and burn the resulting mixture. All
gas burning devices are capable of producing fires
and explosions if improperly applied, installed,
adjusted, controlled or maintained.

 Do 

not 

bypass 

any 

safety 

feature; 

fire 

or 

explosion

could result.

  Never try to light a burner if it shows signs of

damage or malfunction.

  The burner and duct sections are likely to have

HOT surfaces. Always wear protective clothing
when approaching the burner.

  Eclipse products are designed to minimize the use

of materials that contain crystalline silica.
Examples of these chemicals are: respirable
crystalline silica from bricks, cement or other
masonry products and respirable refractory
ceramic fibers from insulating blankets, boards, or
gaskets. Despite these efforts, dust created by
sanding, sawing, grinding, cutting and other
construction activities could release crystalline
silica. Crystalline silica is known to cause cancer,
and health risks from the exposure to these
chemicals vary depending on the frequency and
length of exposure to these chemicals. To reduce
the risk, limit exposure to these chemicals, work in
a well-ventilated area and wear approved personal
protective safety equipment for these chemicals.

  This manual provides information in the use of the

burner for its specific design purpose. Do not
deviate from any instructions or application limits
described herein without written advice from
Eclipse.

Capabilities

Only qualified personnel, with good mechanical aptitude
and experience with combustion equipment, should
adjust, maintain, or troubleshoot any mechanical or
electrical part of this system.

Operator Training

The best safety precaution is an alert and trained
operator. Train new operators thoroughly and have them
demonstrate an adequate understanding of the
equipment and its operation. A regular retraining schedule
should be administered to ensure operators maintain a
high degree of proficiency.

Replacement Parts

Order replacement parts from Eclipse only. Any customer-
supplied valves or switches should carry UL, FM, CSA,
CGA and/or CE approvals where applicable.

DANGER

WARNING

NOTICE

2

Safety

Summary of Contents for ThermJet TJSR Series

Page 1: ...Eclipse ThermJet Self Recuperative Burners Models TJSR0020 TJSR0060 208 Design Guide 9 16 2011 Version 5...

Page 2: ...clipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with...

Page 3: ...2 Safety 5 Safety Warnings 5 Capabilities 5 Operator Training 5 Replacement Parts 5 3 System Design 6 Design 6 Step 1 Burner Model Selection 6 Step 2 Control Methodology 6 Step 3 Ignition System 9 Ste...

Page 4: ...d on components also known as the burner system These aspects are Installation Use Maintenance Safety The audience is expected to be qualified and have experience with this type of equipment and its w...

Page 5: ...boards or gaskets Despite these efforts dust created by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer...

Page 6: ...esigned the components can be selected The control methodology chosen depends on the requirements of the process NOTE The stated operational characteristics only apply if the described control circuit...

Page 7: ...valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installation 5 Ratio regulator adjusts gas flow as loading line pressure changes due to ai...

Page 8: ...fire air flow and closes for low fire air flow 3 Manual butterfly valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installations 5 Ratio r...

Page 9: ...ignal from the flame sensor and controls the start up and shut down sequences Eclipse recommends the following flame monitoring controls Trilogy series T400 Instruction Manual 830 Veri Flame series 56...

Page 10: ...o high a positive pressure will force a disproportionate amount of exhaust gases through burners that are in the off or low fire mode Exhaust ducting should not be connected directly to the eductor ou...

Page 11: ...er mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 12: ...t each burner and or to control the zone flow 720 Automatic Butterfly Valve Automatic butterfly valves are typically used to set the output of the system 720 Adjustable Limiting Orifice Valves Adjusta...

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