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Instruction Manual 

Hydraulic Punch Driver 902-545 

Due to continuing improvements, actual product may differ 

slightly from the product described herein. 

Read this material before using this product.

 

Failure to do so can result in serious injury. 

SAVE THIS MANUAL 

Test Equipment Depot - 800.517.8431

99 Washington Street 

Melrose, MA 02176 - TestEquipmentDepot.com 

Test Equipment Depot - 800.517.8431

99 Washington Street 

Melrose, MA 02176 - TestEquipmentDepot.com 

Summary of Contents for 902-545

Page 1: ...ments actual product may differ slightly from the product described herein Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com ...

Page 2: ......

Page 3: ...e the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product The warranty gives you specific legal rights...

Page 4: ... reduce the risk of personal injury c Please use the tool properly the tool with correct power will do the job better and safer at the rate for which it was designed d Do not put your fingers in the head of the hydraulic punching tool during operating Your fingers could be pinched very severely NO DESCRIPTION QTY NO DESCRIPTION QTY 1 cover 1 23 spring 0 3 5 7 28 n 10 5 1 2 outer steel pipe 1 24 va...

Page 5: ...the hydraulic pressure before disconnecting the hoses or couplers and Before servicing the pump or accessory 6 Hand tighten all couplers completely before operating the pump 7 Do not use hands to check for leakage 8 Do not hold hose or coupler while the hydraulic system is pressurized 9 Do not use this tool near live circuits 10 The warnings precautions and instructions discussed in this instructi...

Page 6: ...nge the sealing kits Please wear rubber gloves to avoid skin touching the oil directly if touched please wash the skin by soap water immediately In order to protect the environment please drain the waste oil to the treatment center where was approved by government TROUBLESHOOTING FAULT ANALYSIS SOLUTION A No pressure or the pressure is not enough during operation 1 The pump lacks oil 2 There is du...

Page 7: ...gnment or binding of moving parts cracked or broken parts or any other condition that may affect its safe operation 2 Description of the components Code Name Function 1 Pump For storing the oil 2 Active handle For operating 3 Turn screw For releasing pressure and retracting piston 4 Punch die For punching the hole 5 Oil hose Carrying the oil 6 Draw stud Connects with the punch die for punching 7 S...

Page 8: ...al sheet go through the draw stud by the hole Lastly thread the punch facing the steel plate Make sure the spacer punch die and material are as tight as possible by hand An improper setup could cause the components to be damaged 5 Pump the pump handle until completely punched Do not operate the pump after ram motion stops Continuing to operate the pump lever after the ram stops will damage the ram...

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