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ECKELMANN WRG 3010 E, Operating Instruction, Page: 51 / 113

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ECKELMANN WRG 3010 E Operating Instruction Download Page 51

Firmware V1.4

20.05.2021

51/113

6.1.2  Removal from the Top-Hat Rail

Step 1:

 Disconnect all mating connectors with cables from the controller.

Step 2:

 Remove the controller from the top-hat rail 

(A)

 with a swivelling movement 

(1.)

 upwards.

DANGER

Warning of dangerous electrical voltage! Danger of electric shock!

 For dismantling, the safety 

regulations as well as the work safety instructions 

must be

 observed. 

All

 plug-in connections may only 

be plugged and unplugged in a de-energised state, see chapter 

Handling Wide COMBICON Plugs

Summary of Contents for WRG 3010 E

Page 1: ...Firmware V1 4 20 05 2021 Doku 2 8 Operating instruction WRG 3010 E Controller for heat recovery in transcritical CO2 systems...

Page 2: ...EDP Eckelmann Electronic Documentation Platform at www eckelmann de elds You reach all relevant documents for this component directly using the QR code https edp eckelmann de edp lds _s8FYYIEckc Infor...

Page 3: ...tion of WRG 3010 E 18 5 1 High Temperature Heat Recovery HT 19 5 2 Low Temperature Heat Recovery LT 24 5 3 Air conditioning operation 28 5 4 Power Signal 32 5 5 Desuperheating 37 5 6 Pressure boost 37...

Page 4: ...tions for Protective Extra Low Voltage bottom 78 7 2 1 Terminal Assignment of the Analogue Inputs 79 7 2 2 Terminal assignment of the analogue outputs 83 7 3 Connections for Interfaces on the side 84...

Page 5: ...ectrical data 110 12 2 Mechanical Data Base Module 112 12 3 Mechanical Data SIOX Extension Module 112 13 Order numbers and accessories of WRG 3010 E 113 13 1 Controller for heat recovery WRG 3010 E 11...

Page 6: ...ere injury or death if the specified instructions are not observed WARNING Instructions with this symbol and or the signal word WARNING warn the user of situations that may cause severe injury or deat...

Page 7: ...AL symbol will cause damage to people and the environment 1 2 Explanation of text formatting Safety instructions or hazard warnings are composed of four elements The symbol with text e g for DANGER a...

Page 8: ...the device check whether it is suitable for your application with regard to its limit values The equipment must be installed in an electrically shielded area within the switch cabinet Before connectin...

Page 9: ...uch persons The applicable regulations e g DIN EN 60204 EN 50178 DGUV Regulation 3 DIN VDE 0100 0113 must be observed The operating personnel must be instructed in how to handle the system machine and...

Page 10: ...es must be strictly observed 1 Disconnect The entire system to be worked on must be disconnected from the power supply at all poles 2 Secure against reconnection Attach information signs to the discon...

Page 11: ...ing Conductive flooring ESD workstations equipped with suitable tools grounded soldering guns antistatic wrist straps etc Conductive ESD bags conductive plastic containers IC tubes or cartons lined wi...

Page 12: ...nication are located on the left side for details see chapter Connections The controller is modularly built and can be expanded with a SIOX extension module see chapter Connection of the SIOX modules...

Page 13: ...cts 230 V AC View from below details see Connections for Protective Extra Low Voltage bottom Analogue inputs outputs 2 x input Pt1000 4 wire connection temperature sensor Pt1000 13 x input Pt1000 2 wi...

Page 14: ...re update RS485 Modbus RTU TTY currently without function SIOX OUT Connection for data transfer to the SIOX extension modules SIOX Supply power supply for SIOX extension modules Connections extension...

Page 15: ...IN Connection for data transmission to the basic module SIOX OUT Connection for data transfer to the SIOX extension modules SIOX Supply Power supply for SIOX extension modules The detailed device and...

Page 16: ...ctions can be shown schematically as follows The heat recovery controller WRG 3010 E includes the following functions Control functions Regulation functions Fault reporting Monitoring functions In com...

Page 17: ...ss Heat pump in combination with the pack controller Low pressure adjustment Switching off the gas cooler fans Gas cooler bypass referred to as GCBP in the following Regulation of the gas cooler bypas...

Page 18: ...ll alarms LT such as sensor break pump fault and valve fault are sent to the system centre In installations with two heat exchangers the first one after the NT compressors is always assigned to HT The...

Page 19: ...s into the heat exchanger where it releases its energy to the water The valve reports both end positions back to the controller where closed stands for bypassing the heat exchanger and open for introd...

Page 20: ...internal power signal with the legionella setpoint can only be used if HT is not set to external power signal The legionella function remains active until the upper buffer temperature has reached the...

Page 21: ...sation in LDSWin WRG 3010 E Spread Spread between flow and return temperatures The pump adjusts its speed to this value 2 70 K 7 K Pump min Minimum speed of the pump 0 100 20 Pump max Maximum speed of...

Page 22: ...y for the legionella function where 0 means Monday and 6 means Sunday 0 6 0 Legionella start hour The legionella function starts at this exact hour on the starting day 0 24 o clock 1 o clock Legionell...

Page 23: ...elay no heating power Delay until alarm signalling of no heating power available 0 120 min 10 min The name of the parameter appears as a tooltip when the mouse is dragged over the setpoint Parameter a...

Page 24: ...heat exchanger where it releases its energy to the water The valve reports both end positions back to the controller where closed stands for bypassing the heat exchanger and open for introducing the...

Page 25: ...erature and secondly the water inlet temperature must be lower than the CO2 inlet temperature If this is not the case the internal power signal LT is reduced to 0 after an adjustable delay and held at...

Page 26: ...late active Button for deactivating the LT heat exchanger OFF heat recovery is deactivated pump off hot gas valve closed ON heat recovery is activated The difference to the LT present button is that t...

Page 27: ...C 35 C min water pressure Minimum water pressure for monitoring the water circuit 0 5 bar 1 2 bar Alarm delay water Delay until the alarm signalling of falling below the minimum water pressure 0 3600...

Page 28: ...without faults When a higher level BCS requests it via digital input 7 terminals 62 63 and after a switch on delay of 150 seconds has elapsed the water pump starts The speed control is activated immed...

Page 29: ...nnected to the digital input 8 terminals 64 65 If the pressure transmitter option has been selected the water pressure is also monitored The threshold and the delay for the low water pressure alarm si...

Page 30: ...onditioning heat exchanger in summer to the consumers The WRG Klima verr Zeit parameter is only required in this operating mode common water circuit It is the lock down time between LT and air conditi...

Page 31: ...Klima Standzeit The air conditioning standstill time begins when the air conditioning is switched off While this time is running the air conditioning operation cannot be switched on again 10 240 min 2...

Page 32: ...in LDSWin HT LT Power Signal Setpoints As it will almost always be the case that the two calculated power signals HT and LT have different levels the highest of the two is decisive In the event that f...

Page 33: ...ecessary max_vl maximum flow temperature max_rl maximum return temperature free request available free request not available Formation of the internal power signal via the setpoint and actual temperat...

Page 34: ...um amount of hot gas is available for defrosting There is a communication problem with the interconnection controller or the interconnection controller is not ready for heat recovery In this case the...

Page 35: ...um HP Maximum permitted high pressure If this value is exceeded even if only briefly all heating instances are immediately disabled and the calculated power signal goes to 0 If the high pressure falls...

Page 36: ...of the increase of the power signal The power signal high power signal low sec parameters are active as with automatic calculation ATTENTION If the button is permanently set to ON this will cause the...

Page 37: ...b oben the associated pressure is set with the parameter max HD bei WRG Setpoints Parameter in LDSWin Description Value range Default value For details see Visualisation in LDSWin HT LT Power Signal S...

Page 38: ...cooler fans are enabled again when the value falls below GK l fter Ein Setpoints Parameter in LDSWin Description Value range Default value For details see Visualisation in LDSWin HT LT Power Signal S...

Page 39: ...lve must always match its actuation If this is not the case an alarm is sent to the system centre Due to the run times of the installed valve actuators there is a waiting time of 260 seconds when swit...

Page 40: ...cooler bypass is forced to shut down 1 100 bar 95 bar GCBP hysteresis HP Hysteresis for high pressure switch off criterion 1 30 bar 10 bar GCBP max tg1 Hot gas temperature switch off criterion If thi...

Page 41: ...ass valve is continuously controlled YES NO NO GCBP subkrit aktiv Button for enabling and disabling the subcritical operation of the gas cooler bypass YES Gas cooler bypass valve is enabled in the sub...

Page 42: ...an be ended in the following ways The configurable defrost time expires or the defrost termination temperature is exceeded only if a temperature sensor has been installed in the heat pump Hot gas can...

Page 43: ...n LDSWin GCBP LWP air conditioning operation setpoints Abtau Intervall The defrost interval specifies the time period for which the LWP must be in operation before the next defrost is started 60 144 0...

Page 44: ...nce that was measured at the corresponding terminals If the measured value deviates from the real temperature e g due to excessive resistivity this can be corrected by activating the offset ON OFF the...

Page 45: ...PW for the service area service mode is entered in the General area grey field on the Setpoints HT LT power signal page The password is 65205 and cannot be changed If the controller has accepted the...

Page 46: ...ing indicator lights up green and the remaining time the time the value remains active is displayed The service mode for each analogue signal is automatically ended after 60 minutes or it can be ended...

Page 47: ...s is possible Missing switch on or running conditions are signalled with yellow indicator lights Status of the indicator lights yellow inactive and marked with an X there is no problem with this funct...

Page 48: ...r the installation in which the device is integrated is the responsibility of the creator of the system or installation If the device is used in any way not specified by Eckelmann AG the protection su...

Page 49: ...ntroller the natural convection of the circulating air with free air exchange is sufficient to avoid overheating A sufficient air inlet under the unit min 30 mm and an unobstructed air outlet above it...

Page 50: ...the top hat rail DANGER Warning of dangerous electrical voltage Danger of electric shock For assembly the safety regulations and the work safety instructions must be observed All plug in connections...

Page 51: ...ntroller from the top hat rail A with a swivelling movement 1 upwards DANGER Warning of dangerous electrical voltage Danger of electric shock For dismantling the safety regulations as well as the work...

Page 52: ...plugged or unplugged vertically and without canting Incorrect handling For detailed information on handling wide COMBICON connectors see online in EDP ATTENTION Incorrect handling leads to damage to...

Page 53: ...ction cold water plate on frost alarm relay output Additional heating rod for legionella function relay output SIOX extension module with switches The connection to the basic module is made via SIOX p...

Page 54: ...r is designed for the connection of a maximum of 3 extension modules SIOX data cables The data cables SIOX IN OUT should not be routed in the immediate proximity of high voltage or high frequency cabl...

Page 55: ...ured before the controller is switched on 1 DIP switch S1 for setting the functionality For details see chapter Settings via DIP Switch S1 2 Decade switch S2 for activation deactivation as CAN bus dev...

Page 56: ...ctivated 5 ON OFF currently without function S1 Coding switches 6 7 Coding switches 6 and 7 determine the operating mode of the controller Coding switches 6 7 Switch Function 6 7 ON Normal operation f...

Page 57: ...ions CAN bus address node No Kn nnn Function 1 4 122 125 Assign CAN bus address to controller 0 5 9 NONE CAN bus interface deactivated inactive disabled The controller is not detected as a CAN bus dev...

Page 58: ...alled on the left front side Setting of the interface The jumper J1 specifies the function of the interface Jumper J1 Jumper position Activated interface Function Left centre Factory setting RS485 Ter...

Page 59: ...ue outputs 1 4 0 10 V DANGER Important safety instructions Any maintenance by the user is not intended as possible hazards from incorrect re assembly cannot be ruled out Opening the device is not auth...

Page 60: ...details see chapter Terminal Assignment of the 230 V AC Power Supply DANGER Warning of dangerous electrical voltage Danger of electric shock BEFORE connection and disconnection it must be checked that...

Page 61: ...or is running OFF Power supply interrupted or device defective Relay outputs green LED1 LED10 ON Relay is switched ATTENTION External voltage may be present at these terminals Digital inputs red LED1...

Page 62: ...DIP switches see chapter Einstellungen ber DIP Schalter S1 Connect the temperature sensors see chapter Terminal Assignment of the Analogue Inputs Connect the analogue inputs see chapter Terminal Assi...

Page 63: ...the gas cooler bypass also be enabled in the subcritical range of the refrigeration pack system YES NO Is an air heat pump available YES NO Is a cold water plate air conditioning available YES NO If...

Page 64: ...see chapter Installation and Start Up of WRG 3010 E Replacement of the battery after expiry of the warranty is subject to a charge ATTENTION The device contains a lithium battery for details see chapt...

Page 65: ...o a safe state as the shutdown of the controller during the firmware update can have undesired effects on the system component and or the system Caution data loss When changing the firmware version al...

Page 66: ...ed to the controller via the COM port interface RS232 The following steps must be strictly performed and observed during the firmware update 1 Strictly disconnect controller from the mains power suppl...

Page 67: ...he following screen opens 7 Press Enter RETURN key The following screen opens 8 Now switch on the controller again Then start the download by pressing the Enter RETURN key The bar at the bottom indica...

Page 68: ...r must be disconnected from the power supply for a short time after the firmware update ATTENTION In normal operation the coding switches 6 and 7 of the DIP switch S1 are always in the ON position Aft...

Page 69: ...o life risk of electric shock or malfunction The following points must be strictly observed when wiring Before loosening or inserting plug contacts on the controller the system must be disconnected fr...

Page 70: ...Firmware V1 4 20 05 2021 70 113 7 1 Connections for 230 V AC top Basic Module SIOX Extension Module...

Page 71: ...ilding installation b this must be suitably located and easily accessible to the user and c this must be marked as the disconnecting device for the unit DANGER Warning of dangerous electrical voltage...

Page 72: ...ing and disconnecting it must be ensured that no voltage is present at all connections of the controller Overvoltage category II pollution degree 2 All connections of the device provided for operation...

Page 73: ...8 69 Valve CW cold water closed 70 71 U valve HR 72 73 U valve cold water cold water 74 75 SSM collective fault message pump air conditioning 76 77 Valve LT open 78 79 Valve LT closed 80 81 Valve HT o...

Page 74: ...irmware V1 4 20 05 2021 74 113 Terminal assignment of the digital inputs on the SIOX extension module Terminal No Function SIOX 1 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 7...

Page 75: ...low voltage 24 V AC DC must not be connected together at the relay outputs ATTENTION Fuse protection for the supply line of the relay outputs A circuit breaker with the following characteristics must...

Page 76: ...gnment of the relay outputs Terminal No Function Basic module 1 2 HG hot gas defrost valve LWP 3 4 GCBP digital 15 16 18 HG valve LT 25 26 28 HG valve HT 35 36 38 FRG LWP 45 46 48 Air conditioning val...

Page 77: ...V1 4 20 05 2021 77 113 Relay outputs on the SIOX extension module Terminal No Function SIOX 1 15 16 18 25 26 28 35 36 38 45 46 48 13 14 23 24 Air conditioning HG hot gas injection 33 34 HW heating ro...

Page 78: ...Firmware V1 4 20 05 2021 78 113 7 2 Connections for Protective Extra Low Voltage bottom...

Page 79: ...nction due to interference All supply lines from and to the controller with the exception of the 230 V supply and signal lines must be shielded cable type LiYCY This particularly applies for the analo...

Page 80: ...12 T CO2 on LT 13 14 T CO2 off LT 15 16 T CO2 off HT 17 18 T H2O Backl LT 19 20 T H2O flow LT 21 22 T H2O return HT 23 24 T H2O flow HT 25 26 T H2O return Air conditioning 27 28 T H2O flow Air conditi...

Page 81: ...sure H2O air conditioning 0 V Sensor type 4 20 mA 0 5 8 bar 41 42 43 24 V 0 10 V Pressure H2O HT 0 V Sensor type 4 20 mA 0 5 8 bar 44 45 46 24 V 0 10 V Pressure H2O LT 0 V Sensor type 4 20 mA 0 5 8 ba...

Page 82: ...rmware V1 4 20 05 2021 82 113 ATTENTION These sensors must be used A sensor with other characteristics can cause the controller to malfunction as the physical parameters are then interpreted incorrect...

Page 83: ...analogue inputs are not galvanically isolated from other system components e g pressure transducers Furthermore this will destroy the controller ATTENTION Malfunction due to interference sources All...

Page 84: ...Firmware V1 4 20 05 2021 84 113 7 3 Connections for Interfaces on the side Basic Module SIOX Extension Module...

Page 85: ...hat no voltage is present at all connections of the controller ATTENTION All CAN bus supply cables must be shielded cable type LiYCY 2x2x0 75 mm2 As a general rule care should be taken to ensure that...

Page 86: ...xD RTS CTS currently without function TTY 9 10 11 12 TxD TxD RxD RxD currently without function For details see chapter Setting the RS485 TTY Interface via Jumper J1 DANGER Warning of dangerous electr...

Page 87: ...ngth of the cable is 1000 m As a general rule care should be taken to ensure that signal cables and cables carrying mains voltage are routed in separate cable ducts For further details on the CAN bus...

Page 88: ...th PoE Power over Ethernet being used instead of the SIOX data cable RJ45 damage can occur to participating network devices Malfunction due to interference All supply lines from and to the controller...

Page 89: ...les to the controller Basic module SIOX 1 3 91 92 93 94 95 91 92 93 94 95 SIOX SUPPLY Power supply for SIOX modules GROUND from 9 V 9 V DC GROUND from 24 V 24 V DC SHIELD shielding SIOX OUT SIOX OUT S...

Page 90: ...operation If a switch is in position A the controller registers the logical state AUTOMATIC OPERATION The connected equipment is controlled as the software provides Manual OFF O If a switch is in pos...

Page 91: ...DSWin For parameterisation and operation of an WRG 3010 x or GLT x010 the visualisation pages must first be imported into LDSWin here using an WRG 3010 E as an example Details for the connection of LD...

Page 92: ...as been connected in the E LDS system via the CAN bus the entry BMS is displayed in the menu bar in LDSWin If this entry is missing then either the controller has not been detected by the system centr...

Page 93: ...ns Note This list is empty if the store is being created for the first time To import the glt cfg configuration file with all data points click on the Load button a and the following window will open...

Page 94: ...h in LDSWin and in the system centre For this change mode must be activated in LDSWin Tip Pressing the button again deactivates the change mode In the next step please move the mouse pointer to any po...

Page 95: ...pen The following mask then appears here using the example of an WRG 3010 E If this is an installation with only one WRG 3010 E this window can be closed by clicking the cancel button and the page is...

Page 96: ...ts are available for the operation The setpoint for the speed control of the pumps For HT and LT this is the spread in each case between flow red and return blue When producing cold water it is the sw...

Page 97: ...V1 4 20 05 2021 97 113 Example 1 WRG 3010 E visualisation page in LDSWin The picture shows the complete design of the installation with all connected optional system components and continuously contro...

Page 98: ...0 E visualisation page in LDSWin here in configuration with not selected HT heat exchanger and digital GCBP Due to the deselection of the optional system components HT has been deselected these are no...

Page 99: ...erride of the state machine In the lower left corner information about the state machine the request from the building the level of the external power signal and the calculated power signal are displa...

Page 100: ...rom it via the CAN bus is used The function is activated if the button adjustment via outside temperature has been operated In this case the gradient is determined with the offset heating curve parame...

Page 101: ...as cooler bypass valve from being switched on again The Kp and Tn required for the PI controller which controls the opening degree of the gas cooler bypass valve and the minimum and maximum opening de...

Page 102: ...divided into two areas Upper range sensor calibration Overview of all Pt1000 temperature sensors with terminal number current actual value measured value and a brief description of the function In add...

Page 103: ...Firmware V1 4 20 05 2021 103 113...

Page 104: ...tatutory regulations based on the Directive 2012 19 EU WEEE2 on waste electrical and electronic equipment Ensure the environmentally friendly disposal of the packaging the product and its components a...

Page 105: ...Only the last digit of the priority in the example above x2 is decisive for the message alarm allocation The first digit is only used for the allocation to a maintenance group in this case 2x to WRG...

Page 106: ...break temperature sensor buffer below Check temperature sensor and replace if necessary HT no water The value of the pressure transmitter in the water circuit HT is lower than the parameter minimum w...

Page 107: ...nlet Sensor break temperature sensor hot gas inlet in heat exchanger LT Check temperature sensor and replace if necessary LT no water The value of the pressure transmitter in the water circuit LT is l...

Page 108: ...no flow No flow in the cold water circuit The pump is activated the flow monitor is interrogated 3 times at intervals of 30 seconds If the flow monitor then still reports no flow the alarm is triggere...

Page 109: ...n visualisation screens 21 Emergency stop Emergency stop heat recovery message comes when digital input is de energised Results in the shutdown of all heating instances and the calculated power signal...

Page 110: ...ntrol switches so that the regulation can be manually overridden in emergency operation see chapter Manual Automatic Mode Selection Analogue inputs 1 13 x Pt1000 2 wire temperature sensor 2 x 4 wire P...

Page 111: ...erature range Transport 20 C 80 C Operation 0 C 50 C Temperature change Transport max 20 K h Operation max 10 K h Relative humidity non condensing Transport 8 80 Operation 20 80 Shock according to DIN...

Page 112: ...2021 112 113 12 2 Mechanical Data Base Module Basic module with manual control switch all dimensions in mm 12 3 Mechanical Data SIOX Extension Module SIOX extension module with manual control switch a...

Page 113: ...2 Accessories for WRG 3010 E Accessory part Description Part number Temperature sensor Pipe mounted sensor temperature sensor 2 wire Pt1000 KGLZPT1KTH Flash cable For performing a firmware update on...

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