ECKELMANN Compact GLT 3010 Operating Instruction Download Page 68

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Firmware: V2.18 / V--

26.10.2022

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9 Installation and start-up GLT x010 / SIOX

Among other things, the system centre is used for alarm signalling and operating data archiving and is the link
between the LDSWin PC software and the controller.

IMPORTANT SAFETY INSTRUCTIONS!

Before

the installation and start-up of the controller, the chapter

Safety instructions

must be carefully

read in its entirety and all safety instructions and hazard warnings observed.



The controller can only be parametrised during start-up or later changes to its configuration via the

LDSWin PC software

. The controller should only be used with compatible versions of LDSWin,

otherwise the scope of functions can be restricted.

Tip

: The

latest LDSWin version

should always be used. Among other things, setpoints, actual values

and archived long-term data can also be visualised and evaluated in LDSWin.

Before the start-up of the system

, the necessary hardware and software default settings which are

described in the following chapters must be made on the controller.



Summary of Contents for Compact GLT 3010

Page 1: ...Firmware V2 18 V 26 10 2022 Docu 1 5 Operating instruction Compact GLT 3010 GLT 5010 Freely programmable control The series includes the following expansion stages GLT 3010 GLT 5010 ...

Page 2: ...lmann Electronic Documentation Platform at www eckelmann de elds You reach all relevant documents for this component directly using the QR code https edp eckelmann de edp lds _RdC4ujAibE Information on safety and connection instructions are described in detail in chapter Industrial safety notes Copyright All rights to any use whatever utilisation further development forwarding and creation of copi...

Page 3: ...0 models 16 3 2 1 Number of data points 17 3 2 2 Synchronisation 17 3 2 3 Compatibility 17 4 Tasks of the GLT x010 19 5 Functions of the GLT x010 and set up 20 5 1 Implementation 20 5 2 Starting Characteristics 21 5 2 1 First Start 21 5 2 2 Restart 21 5 3 Controller configuration 21 5 3 1 Measuring ranges of the Pt1000 sensor inputs 23 5 3 2 Measuring ranges of the analogue inputs 24 5 3 3 Measuri...

Page 4: ...mples 57 7 4 Changes of GLT 5010 compared to GLT 3010 58 8 CODESYS 59 8 1 Creation of the application using CODESYS 59 8 1 1 Target system settings 61 8 2 Importing the application using CODESYS 63 8 2 1 Connection to development PC 64 8 2 2 Compile project and load into DDC 66 8 2 3 Create boot project and start application 67 9 Installation and start up GLT x010 SIOX 68 9 1 DIN rail mounting 69 ...

Page 5: ... voltage bottom 99 10 3 1 Assignment of the analogue inputs 100 10 3 2 Assignment of the analogue outputs 103 10 4 Connections for interfaces on the side 104 10 4 1 CAN Bus Assignment 105 10 4 2 Assignment RS232 and TTY 106 10 4 3 Assignment RS485 107 10 4 3 1 Assignment Modbus Modules 108 10 4 4 Assignment SIOX 110 11 Manual Automatic operating modes changeover 111 12 Decommissioning and Disposal...

Page 6: ...evere injury or death if the specified instructions are not observed WARNING Instructions with this symbol and or the signal word WARNING warn the user of situations that may cause severe injury or death if the specified instructions are not observed CAUTION Instructions with this symbol and or the signal word CAUTION warn the user of situations that may cause moderate or minor injury if the speci...

Page 7: ...of text formatting Safety instructions or hazard warnings are composed of four elements The symbol with text e g for DANGER a concise description of the hazard and a description of the possible consequences Where applicable a catalogue with measures for avoiding the hazard For example A general instruction consists of two elements The symbol with text including NOTICE if applicable and the text of...

Page 8: ...r it is suitable for your application with regard to its limit values The equipment must be installed in an electrically shielded area within the switch cabinet Before connecting the device it must be checked whether the power supply is suitable for the device Coded connectors must be used as there is a possibility of plugging in non coded connectors in such a way that there is a danger to life an...

Page 9: ...such persons The applicable regulations e g DIN EN 60204 EN 50178 DGUV Regulation 3 DIN VDE 0100 0113 must be observed The operating personnel must be instructed in how to handle the system machine and the controller and must be familiar with the operating instructions ATTENTION Warning of damage to goods In our experience the transmission of fault messages is not yet functional during the putting...

Page 10: ...s for any other purpose The system must not be put into operation until conformity with the applicable EU Directives has been established for the entire system 2 4 Five safety rules according to DGUV Regulation 3 The following rules must be strictly observed 1 Disconnect The entire system to be worked on must be disconnected from the power supply at all poles 2 Secure against reconnection Attach i...

Page 11: ... Conductive flooring ESD workstations equipped with suitable tools grounded soldering guns antistatic wrist straps etc Conductive ESD bags conductive plastic containers IC tubes or cartons lined with conductive foam Containers and worktops made of wood metal or conductive plastics or paper bags 2 7 Abbreviations Used DGUV Regulation 3 Accident Prevention Regulation for Electrical Systems and Equip...

Page 12: ...s of an analogue input output module lower board and a digital input output module upper board The interfaces for communication are located on the left side for details see chapter Connections The controller is a modular design and can be extended with a maximum of 3 SIOX extension modules see chapter SIOX Extension Module SIOX Extension Module The controller can be programmed with the programming...

Page 13: ...ver contact 230 V AC Bottom view for details see Connections for safety extra low voltage bottom Analogue Inputs Outputs 2 x Pt1000 input 4 wire Pt1000 temperature sensor connection 13 x Pt1000 input 2 wire Pt1000 temperature sensor connection 7 x input 4 20 mA 0 10 V e g valve feedback CO2 sensor flow pressure sensor 4 x output 0 10 V 4 20 mA e g continuous valve actuators connection of a speed c...

Page 14: ...interfaces on the side Interfaces CAN bus Communication in the E LDS system RS232 Interface for firmware update RS485 Modbus RTU TTY currently without function SIOX OUT connection for data transfer to the SIOX extension modules SIOX Supply power supply for SIOX extension modules ...

Page 15: ...angeover contact 230 V AC Side view for details see Connections for interfaces on the side Interfaces SIOX IN connection for data transfer to the base module SIOX OUT connection for data transfer to the SIOX extension modules SIOX Supply power supply for SIOX extension modules The detailed device and terminal assignments of the controller GLT 3010 E are listed in the chapter Connection and termina...

Page 16: ... the possibly resulting changes in the data points it must currently be ensured that the corresponding GLT configuration is also available in the system centre or is imported subsequently If this is not the case then incorrect or implausible actual and setpoint values are displayed in LDSWin because the GLT configuration does not match the CODESYS project of the GLT 3010 The new concept envisages ...

Page 17: ...onfiguration of all existing GLT 5010 controllers in the field and persist if necessary Synchronisation from the perspective of the GLT 5010 In the case of a restart of the GLT 5010 or a change in the GLT channel configuration in the GLT 5010 the GLT 5010 sends its GLT channel configuration to the system centre automatically 3 2 3 Compatibility The new functionality is already integrated in the Vi...

Page 18: ...orted The rules for interlocking are defined as follows If an old GLT configuration is stored in the system centre then the old previous GLT concept is active If a GLT 5010 controller is active on the CAN bus and no old GLT configuration has been imported into the system centre then the new GLT concept is active If a GLT 5010 controller is active on the CAN bus and the component is managed as a pa...

Page 19: ...n of types and the use of individual types in any number of independent instances is possible CODESYS has yet another powerful language that complements IEC 61131 3 Abbreviation Description Note CFC Continuous Function Chart Free graphical function block diagram editor The graphical function blocks can be freely arranged in the editor as in an RI Flowchart Feedbacks are allowed 1 Protected tradema...

Page 20: ...lications A function that allows installing a new firmware via the serial interface RS232 There are two versions of the software installed on delivery a Firmware without application b Firmware with application 2 Provision of the interfaces for CODESYS a RS232 only for the CODESYS programming system b RS485 only for Modbus RTU c CAN bus only for the E LDS system d EEPROM for the non volatile saving...

Page 21: ...art is triggered when the application is changed and started for the first time 5 2 2 Restart The restart takes place after restoration switching on of the supply voltage If programmed accordingly the parameters and setpoints are read from the EEPROM via the setpoint check function block 5 3 Controller configuration The controller configuration is used to establish the link between the inputs and ...

Page 22: ...t in the controller configuration at the factory and are marked as Default Identifier The above screenshot of the controller configuration shows under Controller GLT 3010_V2 in the section Digital IO FIX how many inputs and outputs the base module STANDARD and the associated SIOX1 SIOX3 extension modules have In addition for each of the last four relay outputs there is feedback for the position of...

Page 23: ...sensors have a measuring range of 50 C to 200 C and a resolution of 0 1 C This setting is fixed from version 2 0 and does not need to be changed The preset process variables PT1000_1 PT1000_15 can be seen in the screenshot They provide the temperature value in C directly as an integer value with one decimal place and are increased by the factor 10 and must be converted in CODESYS with the factor 0...

Page 24: ...s for connection to the analogue inputs e g ex works 4 20 mA CO2 sensor Pressure sensor Brightness sensor Humidity sensor Continuous actuators with feedback Temperature sensor Flow rate sensor The values transferred from the controller are raw values of the analogue to digital converter ADC which must be converted by the CODESYS program into physical values such as temperatures in C using a linear...

Page 25: ...via the drop down selection boxes The following screenshot in the controller configuration under Controller GLT 3010_V2 in the Analogue IO section shows that the base module called STANDARD has 7 analogue inputs Clicking on opens the following display Explanation The seven analogue inputs have the IEC addresses IW42 IW48 The preset variable names AIN1 AIN7 can be used directly in CODESYS e g for I...

Page 26: ...tput to the output process variable in the CODESYS program is converted into a voltage or current value by the digital to analogue converter DAC of the controller and output to the field device The screenshot in the controller configuration under Controller GLT 3010_V2 in the Analog IO FIX section shows that the base module called STANDARD has 4 analogue outputs Clicking on opens the following dis...

Page 27: ...e number of SIOX extension modules is configured in the Module parameters tab see also Controller configuration The selection can be found as follows Controller configuration GLT3010_V2 System IO System state FIX There select Module parameters on the right hand side and enter the desired number of SIOX extension modules in the Value column The factory default value is 3 see column Default If fewer...

Page 28: ...ature sensor with a 4 20 mA interface and a measuring range of 0 C 50 C provides a current value of 12 mA This corresponds to half the measuring range i e 25 C The analogue to digital converter of the analogue input of the controller converts this into the number 19642 If the sensor is connected to input 7 terminals 61 59 the value 19642 is supplied in the process variable AIN7 with the IEC addres...

Page 29: ...spective variable name for RM1 and RM2 must then be entered in the above table I O No RM1 RM2 IEC address Output for AUTO Variable IEC address Variable IEC address Base module GLT x010 5 _S5_MAN_ON IX1 8 _S5_AUTO IX1 9 QX0 4 6 _S6_MAN_ON IX1 10 _S6_AUTO IX1 11 QX0 5 7 _S7_MAN_ON IX1 12 _S7_AUTO IX1 13 QX0 6 8 _S8_MAN_ON IX1 14 _S8_AUTO IX1 15 QX0 7 SIOX 1 15 _S15_MAN_ON IX3 0 _S15_AUTO IX3 1 QX1 4...

Page 30: ...dback Note The underscore in front of the variable names signals the negation line above the variable which is common in digital technology if they are Low Active i e inverted The assignment of the variable names to the IEC addresses divided between the controller and the three SIOX extension modules can also be viewed in the controller configuration ...

Page 31: ...e this value is usually divided by 10 and assigned to a REAL variable The following table shows the connections Measured value Value in the process image Meaning 50 C 16 80801 Sensor fault 50 C 500 0 C 0 0 1 C 1 1 6 C 16 50 C 500 200 C 2000 200 C 16 80801 Sensor fault 1 16 8080 32896 The 16 bit value range is 32768 32767 Therefore in the Signal List for the Pt1000 sensor inputs e g for the sensor ...

Page 32: ...f values for the pairs of the measured value and the associated value in the process image Measuring range Measured value Value in the process image 0 V 10 V 0 0 0 V 0 1 V 3200 2 V 6400 10 V 32000 10 V 32000 4 mA 20 mA 0 mA 0 0 mA 0 1 mA 1637 4 mA 6548 20 mA 32736 20 mA 32736 The characteristic curves are linear and limited to a minimum of 0 and depending on the measuring range a maximum of 32000 ...

Page 33: ...associated value in the process image Measuring range Output value Value in the process image 0 V 10 V 0 V 0 1 V 3200 5 V 16000 10 V 32000 10 V 32000 0 mA 20 mA 0 mA 0 1 mA 1600 4 mA 6400 20 mA 32000 20 mA 32000 The characteristic curves are linear and limited to a minimum of 0 and a maximum of 32000 Examples Voltage If the value PI 16000 is written to the process variable a voltage of U 5 V is ap...

Page 34: ...to the input variables for various status queries there is also an output variable the LIFE_LED The selection can be found as follows Controller configuration GLT3010_V2 System System state The following statuses are described in detail in the following chapters Status of the CAN bus Status of the SIOX 1 3 extension modules Status of the battery Status of the DIP switches Status of the Life LED ...

Page 35: ...shold value 5 16 20 Overflow of the receive buffer in the CAN bus controller 4 16 10 Overflow of the receive buffer in the operating system 3 16 08 CAN bus address conflict 2 16 04 Controller is in alarm state 1 16 02 0 16 01 CAN bus enable has been granted by central control In CODESYS the defined variable name and the associated IEC address can be looked up using the following path Controller co...

Page 36: ...controller that it communicates with on the bus CPU CAN bus address 1 122 2 123 3 124 4 125 In CODESYS the defined variable name CAN_ADR and the associated IEC address can be looked up using the following path Controller configuration GLT3010_V2 System System state CAN_ADR Example in STRUCTURED TEXT if CAN_ADR 122 then ...

Page 37: ...e shows the connections Bit Mask Status of the SIOX 1 3 extension modules 7 16 80 6 16 40 5 16 20 4 16 10 3 16 08 2 16 04 Error read back status of the SIOX counter 0 14 1 16 02 SIOX watchdog failed 0 16 01 Incorrect module address read SIOX configuration resistors read back incorrectly In CODESYS the defined variable name and the associated IEC address can be looked up using the following path Co...

Page 38: ... variable BATTERY_OK indicates the status of the battery BATTERY_OK Status True Battery voltage is above the limit False Battery voltage is critical battery must be replaced The variables _DIP1 to _DIP5 indicate the position of the coding switches 1 to 5 The underscore identifies the variables as low active i e inverted _DIPn Status True Off False On In CODESYS the defined variable name and the as...

Page 39: ...pplication Initialisation after switching on t s Periodically 0 1 s on and 0 3 s off Normal operation t s Periodically 0 2 s on and 0 2 s off If the life LED is not programmed in the application its status is random It is either continuously on or off However in order to recognise whether the controller is working properly or whether an application is being executed a life LED life lamp with a fix...

Page 40: ... code file 1 E A assignment Contains all IO variables with assignment to the process image EA_DDC_n exp 2 Setpoints Sets all setpoints with the flag input words for controllers control variables etc to a default value that is stored in the Signal List These values can be adjusted for the runtime via LDSWin DDC_n_Sollwerte exp 3 Error texts Outputs all fault messages defined in the Signal List with...

Page 41: ...tion The file 6 GLT cfg is read into LDSWin and transmitted to the system centre via the serial interface the CAN bus or TCP IP This allows the system centre to archive the values of selected data points and transfer them to LDSWin for visualisation The runtime system of the controller that is connected to the system centre via the CAN bus automatically sends alarms to the system centre among othe...

Page 42: ... centre without errors The first cell in Excel A1 must contain the marker so that the following functions are available There are markers in row 1 that indicate the function of the relevant columns This means that the meaning of the information can be distributed to the columns as desired The area containing valid data is framed by the abbreviations START and ENDE The following screenshot shows an...

Page 43: ...acteristic curves e g for sensors YMAX Maximum of the measuring setpoint range SM Gradient m of the linear equation is calculated automatically and entered SB Y axis intercept b of the linear equation is calculated automatically and entered E Unit Visualisation in LDSWin LDSTXT Visualisation in LDSWin description of data point or fault message in plain text maximum 19 characters DEF Default value ...

Page 44: ... 2 3 4 I Physical input Q Physical output M 4 Flag virtual input setpoint M 5 Flag virtual output X n m Data type bit TRUE FALSE W n Data type word 16 bit unsigned 0 65535 I n Data type integer 16 bit signed 32768 32767 1 U n Data type ULong 32 bit unsigned 1 L n Data type Long 32 bit signed 1 1 is created in CODESYS as IW but with data type INT ULong or Long The following table summarises the per...

Page 45: ...ing these characters ordinary variables are created instead of process image variables Constants Bit constant TRUE returns variable name BOOL TRUE Bit constant FALSE returns variable name BOOL FALSE Word constant W 3200 returns variable name WORD 3200 Integer constant I 1 returns variable name INT 1 Real constant R 2 5 returns variable name REAL 2 5 Time constant t 2s returns variable name TIME T ...

Page 46: ...is purpose the digital signals of a normally closed contact are inverted directly at the beginning of the processing The following figure shows the connections Variable mapped to Variable name Low active Application example Physical input Temperature sensor x Cable break proof fault signal e g monitor Virtual input ME_ Name Setpoint input manual operating level via LDSWin Physical output System ce...

Page 47: ... point is uniquely identified in LDSWin via the channel reference All properties of a data point including the variable name EA1 and the variable address in the process image EA2 can be changed without affecting an already existing visualisation in LDSWin The channel reference must be unique within the entire system i e the signal lists of two different controllers must not both contain the same c...

Page 48: ...on block definition All_Sensors The function block is instantiated in PLC_PRG and called before the control routines are called The following columns are used for this FTYP Type of the sensor PT1000 creates a Pt1000_T instance for the Pt1000 inputs of the controller Sensor 20 mA creates a SENSOR_T instance for sensors with current interface 4 20 mA Sensor 10 V creates a SENSOR_T instance for senso...

Page 49: ... column e g 27 5 C entered The interface to LDSWin via the flag image can only show bits bytes and words 16 bit values In order to be able to use values with decimal places these must be converted to integer values by appropriate multiplication by 10 100 1000 etc The system is informed via the increase m flag M how many decimal places are desired Decimal places m Default Transmitted value 0 0 1500...

Page 50: ...A potential free normally closed contact of a pump located on the variable _E_PUMPE_HZREG with the address IX0 1 The value 1 should be entered in column M for NC contacts so that the inverse logic low active is correctly displayed in the visualisation under LDSWin The desired priority 2 is entered in column PRIO Opening the contact variable value FALSE will signal an alarm with priority 2 and the ...

Page 51: ...rm priorities Using M4 flags up to 26 priority groups can be realised The groups are labelled A to Z and defined via set DEF YMIN YMAX In the PRIO column the priority is then assigned to a group via the identifier instead of being set to a constant ...

Page 52: ...ODESYS program and the system centre store computer The Signal List Tool and the files it generates from the signal list are described below The screenshot shows the screen which is divided into the areas 1 to 7 It shows an error free run after generating all required data from the signal list Clicking on the All button executes all actions for all selected controllers one after the other ...

Page 53: ...ile x 1 4 All All files EA assignment EA_DDC_x exp Visu_DDC_x exp Setpoints DDC_x_Sollwerte exp Error texts DDC_x_AlarmPrepare exp Glt cfg x glt cfg for all DDCs 5 Actions status Status of the actions for the respective DDC Green OK code generated Red error no code generated 6 Status and error messages This shows how many data points the building automation system visualises and archives and detai...

Page 54: ...ect Select and load a new Signal List manually Reinitialise The tool must be reinitialised if new columns have been inserted in the Signal List or their sequence has been changed Output Menu Determines which system centre and controller are used Selection GLT type CI 3000 GLT 3010 CI 4000 GLT 3010 Virtus 5 CODESYS 2 3 GLT 5010 Note The Signal List must be linked to this file extension to start via...

Page 55: ... Reformats the Signal List in Excel See Formatting Information Distribute flags Automatically distributes the addresses for newly added flags setpoints in the Signal List Flags with already assigned addresses remain unaffected Distribute flags NEW Automatically distributes the addresses for newly added flags setpoints in the Signal List Flags with already assigned addresses remain unaffected Bind ...

Page 56: ...9 white Row separators Create a highlighted row in column A in the respective row with the following characters for visual separation or medium grey bar with height 26 or medium grey bar with height 13 medium grey bar with height 3 formatting as comment column with blue text Duplicate recognition The columns for cable numbers K EA assignment EA1 EA2 reference REF and LDS text LDSTXT are provided w...

Page 57: ...e 2 Perform code generation for the setpoints Signal List In row 133 the setpoint 300 is above the set maximum of 45 Example 3 Carry out code generation for the process image IO assignment Signal List In row 141 MX5 0 2 h instead of MX5 0 2 was entered in the E A area Note Simply double click on one of the error messages in the status line to display the error highlighted in colour in the Signal L...

Page 58: ...spective file is imported as usual Under Resources Global Variables Signal List GLTCFG you will then find the two structure fields gltcfg1 and gltcfg2 As a last step the pointers to the structure fields must be made known once to the operating system of the controller via the function Set_GLTCFG In the example application the module INIT_T is suitable for this purpose When starting the controller ...

Page 59: ...ection from the digital and analogue inputs and outputs of the controller to the sensors and actuators the signal list must first be created See Signal List In the next step the files required for CODESYS and the store computer are generated using the Signal List Tool for details see Signal List Tool Importing the machine generated source code into CODESYS The procedure described below must always...

Page 60: ... assignment contained in the file EA_DDC_n exp is automatically imported during the compilation process when the CODESYS application is started on the example application The relevant configuration can be accessed via the menu item Object properties in the context menu of the object Resources Global variables Signal list EA ...

Page 61: ... tab Resources there under Global Variables User Global Variables with the context menu selection Delete Object see screenshot 8 1 1 Target system settings It must be communicated to the development system CODESYS for which processor the program should be compiled and is set in the target system settings 1 Select the Resources tab ...

Page 62: ...Firmware V2 18 V 26 10 2022 62 119 2 The view of the resources opens Double click there on Target system settings 3 Eckelmann GLT 3010 must be selected as target system in the configuration ...

Page 63: ...ESYS is described in the following chapters The following requirements must be met for the import The controller is connected to the PC Notebook via the RS232 interfaces and the communications parameters are set correctly The project is compiled without errors Advanced Configuration options for data and program memory ...

Page 64: ...tebook via the RS232 interface for application programming with CODESYS This requires Flash cable B part number KABLINDAD1 Null modem cable C 2 female connectors 9 pin Sub D part number PCZKABSER2 Notebook with COM port interface RS232 For details about the connection and the procedure see chapter Update of the current firmware ...

Page 65: ... made in CODESYS in the Online menu under Communication Parameters On the left under Channels an existing configuration for RS232 can be selected or a new channel can be created with the New button on the right see screenshot for details Under Port enter the COM port that the GLT 0x10 is connected to on the PC notebook here in the example COM2 For communication via TCP IP the COM port of the COM p...

Page 66: ...l Load project into DDC The project is transferred to the GLT x010 via the menu item Online Log in Practical tip When creating the final program code it has proven useful to use the Clean up all selection before executing Compile all ATTENTION The program is now only stored in the volatile memory of the controller It is lost when the power supply is switched off ...

Page 67: ...en flashed to the controller Start application The application is started in the controller via the menu selection Online Start or by pressing the F5 key ATTENTION The changes are only remanent if the boot project is created during an existing connection menu selection Online Create boot project and are also still available after a restart e g after a power failure ...

Page 68: ...tructions and hazard warnings observed The controller can only be parametrised during start up or later changes to its configuration via the LDSWin PC software The controller should only be used with compatible versions of LDSWin otherwise the scope of functions can be restricted Tip The latest LDSWin version should always be used Among other things setpoints actual values and archived long term d...

Page 69: ...onvection of the circulating air with free air exchange is sufficient for the operation of the controller to prevent overheating A sufficiently large air inlet min 30 mm under the device and an unobstructed air outlet above it must always be ensured If this cannot be guaranteed forced ventilation is required All supply lines from and to the device with the exception of the 230 V power supply and s...

Page 70: ... DANGER Warning about dangerous electrical voltage Danger of electric shock The safety regulations and work safety instructions must be observed for the mounting All plug connectors may only be inserted and removed when the power supply is disconnected see chapter Handhabung breiter COMBICON Stecker In order to ensure mounting removal a clearance of at least 30 mm to the next component e g cable d...

Page 71: ...move the device from the DIN rail A by swivelling 1 upwards DANGER Warning about dangerous electrical voltage Danger of electric shock The safety regulations and work safety instructions must be observed for the mounting All plug connectors may only be inserted and removed in a de energised state see chapter Handhabung breiter COMBICON Stecker ...

Page 72: ...ust be plugged or unplugged vertically and without canting Incorrect handling For detailed information on handling wide COMBICON connectors see online in EDP ATTENTION Incorrect handling leads to damage to the plug socket Never detach the mating connector on one side as this will damage the pins of the plug socket ...

Page 73: ...SIOX extension modules is configured in the controller configuration under CODESYS SIOX extension module with switches The connection to the base module is made via SIOX power supply cables SIOX SUPPLY or SIOX data cables SIOX IN OUT For details see chapter Connection of the SIOX modules to the base module DANGER Warning about dangerous electrical voltage Danger to life Danger of electric shock BE...

Page 74: ...or the connection of maximum 3 extension modules SIOX data cables SIOX DATA The data cables SIOX IN SIOX OUT should not be routed in the immediate proximity of high voltage or high frequency cables When routing the cables care must be taken to ensure that the minimum bending radius practical value bending radius 4 times diameter is complied with and that the cables are not routed parallel to cable...

Page 75: ... configured before switching on the controller 1 DIP switch S1 for setting the functionality For details see chapter Default settings using DIP switch S1 2 Decade switch S2 for activation deactivation as CAN bus node For details see chapter Setting the CAN bus address using S2 3 Jumper J1 for configuration of the RS485 TTY interface For details see chapter Setting of the interface RS485 TTY using ...

Page 76: ...ntil after a short interruption of the power supply of the controller Coding switch 5 Coding switch 5 sets the transfer rate on the CAN bus Up to now a transmission rate of only 50 kbit s was possible on the CAN bus factory setting By flipping the coding switch to ON you get 5 times the transfer rate 250 kbit s The High Speed mode of the Combi Gateway provides this transfer rate Coding switch 5 Sw...

Page 77: ...set to OFF for the purpose of the firmware update In this state the controller waits for the firmware update via a connected service PC It is strictly required for the normal operation of the system that the firmware update mode is deactivated DIP switch S1 coding switches 6 and 7 must be in the ON position After changing the switch positions of the coding switches 6 and 7 the controller must be d...

Page 78: ...specifies the CAN bus address Decade switch S2 Switch position CAN bus address node number Kn nnn Function 1 4 122 125 Assign CAN bus address 122 125 to the controller 0 5 9 NONE CAN bus interface deactivated inactive disabled The controller is not detected as a CAN bus node For further details about pin assignments see chapter CAN Bus Assignment ATTENTION After changing the switch position of S2 ...

Page 79: ...terfaces TTY RS485 The jumper J1 determines which of the two interfaces is activated Jumper J1 Jumper position Activated interface Function Left Middle factory setting RS485 terminals 13 14 15 16 Connection for third party controllers protocol Modbus RTU For details see chapter Assignment Modbus Modules Middle Right TTY terminals 9 10 11 12 Currently without function For details see chapter Assign...

Page 80: ...inserted and removed when the power supply is disconnected For details about opening the case see chapter Replacing the battery Reconfiguration of the analogue inputs and outputs is only necessary if settings different from the delivered condition have to be made e g if analogue signals with 4 20 mA signal existing in the system should be used A reconfiguration or any opening of the controller mus...

Page 81: ... circuit breaker must be used to protect the mains cable and must not interrupt the earth conductor PE For details see chapter Assignment of the 230 V AC power supply The controller can be put into operation after completion of the mechanical and electrical installation After connecting to the power supply the green LED POWER lights briefly after switching on see chapter Status LEDs Note As the co...

Page 82: ...supply interrupted or device defective Relay outputs green LED1 LED10 ON Relay is activated ATTENTION External voltage can be present at these terminals Digital inputs red LED1 LED23 ON Digital input is activated voltage is present ATTENTION External voltage can be present at these terminals For future functions red LED DANGER Warning about dangerous electrical voltage Danger of electric shock The...

Page 83: ...anufacturer After opening the device must be subjected to an insulation test All plug connectors may only be inserted and removed when the power supply is disconnected Label connector if necessary before the removal and then detach Circuit boards may only be replaced when the power supply is disconnected Always hold circuit boards at the edge Observe ESD Electrostatic Discharge regulations After o...

Page 84: ... must be checked acknowledged in the higher level controller system centre store computer operator terminal It is recommended to perform a first start after the battery replacement 5 Pull the battery 1 upwards out of the battery holder and dispose of correctly ATTENTION The device may contain a lithium battery for details see chapter Electrical Data that must be disposed of separately Please infor...

Page 85: ...affected system component or the system must be brought into a safe state as the shutdown of the controller during the firmware update can have undesired effects on the system component and or the system Caution data loss When changing the firmware version all adjusted setpoint values are lost As a precaution the settings should therefore be backed up by saving them using the LDSWin PC software be...

Page 86: ...S232 The following steps must be strictly performed and observed during the firmware update 1 Strictly disconnect controller from the mains power supply there must be absence of voltage 2 Set DIP switch S1 coding switches 6 and 7 to OFF 3 Connect controller A to flash cable B connect both 4 pin plug connectors at the terminals 5 6 7 8 and 13 14 15 16 4 Connect flash cable B to null modem cable C 5...

Page 87: ...9 The following screen opens 7 Press Enter RETURN key The following screen opens 8 Now switch on the controller again Then start the download by pressing the Enter RETURN key The bar at the bottom indicates the progress of the download ...

Page 88: ...ller must be disconnected from the power supply for a short time after the firmware update ATTENTION In normal operation the coding switches 6 and 7 of the DIP switch S1 are always in the ON position After changing the switch positions of both S1 and S2 the controller must be disconnected from the power supply for a short time so that the new settings will be adopted ...

Page 89: ...angerous electrical voltage Danger to life Danger of electric shock or malfunction The following points must be strictly observed for the cabling The system must be disconnected from the power supply before detaching or inserting plug contacts on the controller For analogue inputs and outputs with current or voltage interface 4 20 mA 0 10 V it is essential to ensure correct polarity Short circuits...

Page 90: ...Firmware V2 18 V 26 10 2022 90 119 10 2 Connections for 230 V AC top Base module SIOX Extension Module ...

Page 91: ...m or building installation b this must be suitably positioned and easily accessible for the user and c this must be labelled as disconnecting device for the device DANGER Warning about dangerous electrical voltage Danger to life Danger of electric shock BEFORE connecting and disconnecting it must be checked that the 230 V AC power supply cable is disconnected from the power supply The controller i...

Page 92: ...s is not permitted Mixed operation of the voltage levels If digital inputs with low voltage 230 V AC and safety extra low voltage 24 V AC DC are required on one SIOX module these must be separated by a digital input connected to PE Practical tip Use of 2 separate SIOX modules to handle only one voltage level per module ATTENTION Configuration of the digital inputs For the digital inputs ensure tha...

Page 93: ...mable 52 53 2 IX0 1 54 55 3 IX0 2 56 57 4 IX0 3 58 59 5 IX0 4 60 61 6 IX0 5 62 63 7 IX0 6 64 65 8 IX0 7 66 67 9 IX0 8 68 69 10 IX0 9 70 71 11 IX0 10 72 73 12 IX0 11 74 75 13 IX0 12 76 77 14 IX0 13 78 79 15 IX0 14 80 81 16 IX0 15 82 83 17 IX1 0 84 85 18 IX1 1 86 87 19 IX1 2 88 89 20 IX1 3 90 91 21 IX1 4 92 93 22 IX1 5 94 95 23 IX1 6 ...

Page 94: ...50 51 25 37 49 IX2 0 IX4 0 IX6 0 Freely programmable 52 53 26 38 50 IX2 1 IX4 1 IX6 1 54 55 27 39 51 IX2 2 IX4 2 IX6 2 56 57 28 40 52 IX2 3 IX4 3 IX6 3 58 59 29 41 53 IX2 4 IX4 4 IX6 4 60 61 30 42 54 IX2 5 IX4 5 IX6 5 62 63 31 43 55 IX2 6 IX4 6 IX6 6 64 65 32 44 56 IX2 7 IX4 7 IX6 7 66 67 33 45 57 IX2 8 IX4 8 IX6 8 68 69 34 46 58 IX2 9 IX4 9 IX6 9 70 71 35 47 59 IX2 10 IX4 10 IX6 10 72 73 36 48 60...

Page 95: ...d disconnecting it must be ensured that no voltage is present at all connections of the controller Configuration of the jumpers Always carry out the work in a de energised state and with the connectors at the digital inputs disconnected Wiring of the digital inputs If 230 V AC is connected to an input that has been configured for 24 V AC this results in destruction of the control component Mixed o...

Page 96: ...age Danger to life Danger of electric shock BEFORE connecting and disconnecting it must be checked that no voltage is present at the 230 V AC relay outputs Overvoltage category II contamination degree 2 All connections of the device provided for operation with 230 V AC supply voltage must be wired with the same outer conductor L 400 V AC between neighbouring connection terminals is not permitted N...

Page 97: ...inal assignment of the relay outputs Terminal No I O No Address in the process image Function Base module 16 18 15 1 QX0 0 Freely programmable 26 28 25 2 QX0 1 36 38 35 3 QX0 2 46 48 45 4 QX0 3 13 14 5 QX0 4 23 24 6 QX0 5 33 34 7 QX0 6 43 44 8 QX0 7 1 2 9 QX0 8 3 4 10 QX0 9 ...

Page 98: ...n SIOX 1 3 SIOX 1 SIOX 2 SIOX 3 SIOX 1 SIOX 2 SIOX 3 16 18 15 11 19 27 QX1 0 QX2 0 QX3 0 Freely programmable 26 28 25 12 20 28 QX1 1 QX2 1 QX3 1 36 38 35 13 21 29 QX1 2 QX2 2 QX3 2 46 48 45 14 22 30 QX1 3 QX2 3 QX3 3 13 14 15 23 31 QX1 4 QX2 4 QX3 4 23 24 16 24 32 QX1 5 QX2 5 QX3 5 33 34 17 25 33 QX1 6 QX2 6 QX3 6 43 44 18 26 34 QX1 7 QX2 7 QX3 7 ...

Page 99: ...Firmware V2 18 V 26 10 2022 99 119 10 3 Connections for safety extra low voltage bottom ...

Page 100: ...on due to interference All supply lines from and to the controller with the exception of the 230 V power supply and signal lines must be shielded cable type LiYCY This particularly applies for the analogue inputs and outputs e g sensor supply lines As a general rule care should be taken to ensure that signal cables and cables carrying mains voltage are routed in separate cable channels The followi...

Page 101: ... used in 2 wire technology by bridging the terminals V with and with V 2 wire technology 9 10 3 II28 Freely programmable 11 12 4 II29 13 14 5 II30 15 16 6 II31 17 18 7 II32 19 20 8 II33 21 22 9 II34 23 24 10 II35 25 26 11 II36 27 28 12 II37 29 30 13 II38 31 32 14 II39 33 34 15 II40 Note The use of temperature sensors in 2 wire technology results in large measurement errors over long distances For ...

Page 102: ...ctory Function 35 36 37 1 IW42 24 V 0 10 V GND Freely programmable 38 39 40 2 IW43 24 V 0 10 V GND 41 42 43 3 IW44 24 V 0 10 V GND 44 45 46 4 IW45 24 V 0 10 V GND 47 48 49 5 IW46 24 V 0 10 V GND 50 51 52 6 IW47 24 V 0 10 V GND 61 59 60 7 IW48 24 V 4 20 mA GND For details see chapter Configuration of the analogue inputs and outputs ...

Page 103: ...hock If supply voltage is connected to the analogue outputs there is a risk of personal injury as the analogue outputs are not galvanically isolated from other system components e g pressure transmitters Furthermore this will destroy the controller ATTENTION Malfunction due to interference All supply lines from and to the controller with the exception of the 230 V power supply and signal lines mus...

Page 104: ...Firmware V2 18 V 26 10 2022 104 119 10 4 Connections for interfaces on the side Base module SIOX Extension Module ...

Page 105: ...hat no voltage is present at all connections of the controller ATTENTION All CAN bus supply lines must be shielded cable type LiYCY 2x2x0 75 mm2 As a general rule care should be taken to ensure that signal cables and cables carrying mains voltage are routed in separate cable channels Maximum length of the cable 500 m Wiring Variant A Device is a node in a CAN bus segment with other nodes before an...

Page 106: ...details about connecting the controller see chapter Requirements for firmware update RTS CTS not used TTY 9 10 11 12 TxD TxD RxD RxD not used For details see chapter Setting of the interfaces RS485 TTY using jumper J1 DANGER Warning about dangerous electrical voltage Danger to life Danger of electric shock BEFORE connecting and disconnecting it must be ensured that no voltage is present at all con...

Page 107: ...elded cable type J Y ST Y 2x2x0 8 mm2 the maximum length of the cable is 1000 m As a general rule care should be taken to ensure that signal cables and cables carrying mains voltage are routed in separate cable channels For further details about the CAN bus see operating manual E LDS Basics Safety Instructions CAN Bus Modbus Special feature A terminating resistor of 120 Ohm is already permanently ...

Page 108: ...is a risk of personal injury as the RS485 interface is not galvanically isolated from other system components e g pressure transmitters Furthermore this will destroy the controller BEFORE connecting and disconnecting it must be checked that no voltage is present at the 230 V AC relay outputs Low voltage and safety extra low voltage must not be applied together at the relay outputs ATTENTION Malfun...

Page 109: ... and X1 Example X10 4 4 x 10 40 and X1 9 9 x 1 9 Modbus address X10 X1 40 9 49 Connect 100 Ohm terminating resistor to the last Modbus module drawing on the left Supply power to module The communication parameters of the Modbus interface are configured in CODESYS Note A terminating resistor of 100 Ohm must be installed at the end of the Modbus cable drawing on the left part number W100R00004 for d...

Page 110: ...ruction of components SIOX extension modules may only be connected to each other or the controller when no voltage is present In the event of an Ethernet network cable with PoE Power over Ethernet being used instead of the SIOX data cable RJ45 damage can occur to participating network devices Malfunctions due to interference All supply lines from and to the controller with the exception of the 230...

Page 111: ...vice which depends on the application is performed via the switches located on the front Example on the base module S8 on O Manual OFF The following switch positions are possible Automatic ON A switch position for normal operation If any switch is in the A position the controller registers the logical state AUTOMATIC OPERATION The connected equipment is controlled as the software envisages Manual ...

Page 112: ...electronic waste in compliance with the statutory regulations based on the Directive 2012 19 EU of the European Parliament on waste electrical and electronic equipment This device contains a lithium battery for details see chapter Electrical data which may have to be disposed of separately Devices with battery holder The battery can be removed from the device by the end user and must be disposed o...

Page 113: ...and time of clearance of the fault Up to 100 alarm priorities are provided The possible priorities for alarms and messages have now been increased from the previous 0 1 and 2 to 99 This priority range is divided into 10 alarm groups decades The 1 and 2 priorities 1 11 21 91 and 2 12 22 92 are reserved for high priority alarms that activate the alarm relays PRIO1 and PRIO2 as well as the LEDs PRIO1...

Page 114: ...e types and defines there the priority with which the respective messages should alert The example shows that when the potential free NC contact IX0 2 opens terminals 54 55 i e the process variable _E_FST changes from High to Low a frost protection thermostat alarm is sent with priority 0 Assuming that the contact is processed further in the application by a function block and this sets the variab...

Page 115: ...troller 9 Failure int SIOX Failure ext SIOX x Internal SIOX extension module has failed External SIOX extension module No x 1 3 has failed 10 Battery Voltage Internal battery fault 16 Watchdog Internal watchdog of the pack controller deactivated DIP switch S1 coding switch 6 OFF see chapter Installation and start up GLT x010 SIOX 50 First Start First start of the controller with loading of default...

Page 116: ...rol switches so that the regulation can be manually overridden in emergency operation see chapter Manual Automatic operating modes changeover Analogue inputs 1 13 x Pt1000 2 wire temperature sensor 2 x Pt1000 4 wire temperature sensor 6 x 4 20 mA resistance 400 ohm 1 x 0 10 V Analogue outputs 1 4 x 0 10 V 4 20 mA 0 10 V load min 1 kΩ 4 20 mA resistance max 800 ohm 1 Supply cables to analogue input...

Page 117: ...25 C Monitoring function Watchdog Other interfaces Power supply for external SIOX Temperature range Transport 20 C 80 C Operation 0 C 50 C Temperature change Transport max 20 K h Operation max 10 K h Relative humidity non condensing Transport 8 80 Operation 20 80 Shock according to DIN EN 60068 2 27 Transport and operation 30 g Vibration 10 150 Hz according to DIN EN 60068 2 6 Transport and operat...

Page 118: ...18 V 26 10 2022 118 119 14 2 Mechanische Daten GLT x010 Basic module with manual switch all dimensions in mm 14 3 Mechanical Data SIOX Extension Module SIOX Extension Module with manual switch all dimensions in mm ...

Page 119: ... 0 m PCZKABSER2 Extension for null modem cable Extension for null modem cable Length 1 8 m PCZKABSER3 Cylinder head sensor Cylinder head sensor 2 wire Pt1000 brass KGLZPTZYLM Temperature sensor Temperature sensor for connection to tube 2 wire Pt1000 KGLZPT1KTH Humidity and temperature sensor Combined humidity sensor 4 20 mA and temperature sensor 4 wire Pt1000 for wall mounting KGLZPTHYGR Outdoor ...

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