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Hughes 9450 Mobile Satellite
Terminal Series

Installation Guide

Document No. 3004129-0001
Revision K
7 August 2020

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Summary of Contents for inmarsat Hughes 9450 Series

Page 1: ...Hughes 9450 Mobile Satellite Terminal Series Installation Guide Document No 3004129 0001 Revision K 7 August 2020 ...

Page 2: ... every effort to ensure the correctness and completeness of the material in this document Hughes Network Systems LLC shall not be liable for errors contained herein The information in this document is subject to change without notice Hughes Network Systems LLC makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitne...

Page 3: ...hapter 3 Standard cable connections 10 Ignition sense white wire 10 Chassis grounding 10 Chapter 4 Package materials 11 Chapter 5 Vehicular installation 12 Basic installation procedure 12 Installation notes 12 Common IDU mounting information 13 Power Management 14 Charge Guard Wiring Diagram 14 Chapter 6 The antenna Outdoor Unit ODU 16 Physical dimensions 16 Antenna cable lengths and types 17 Inst...

Page 4: ...5 2 Charge Guard Features 14 Figure 5 3 Charge Guard Wiring Diagram 15 Figure 5 4 Charge Guard Guide 15 Figure 6 1 C10 antenna unit 16 Figure 6 2 C11 antenna unit 16 Figure 6 3 C11 Mounting Hole Pattern 22 Figure 6 4 C10 Mounting Hole Pattern 23 Tables Table 1 9450 Variants 4 Table 2 Power port pin out 5 Table 3 RJ 45 Ethernet port pinout 6 Table 4 ISDN port pin out 7 Table 5 RJ 11 port pinout 7 T...

Page 5: ...sult in personal injury or in some cases death as explained below Each of these signal words indicates the severity of the potential hazard WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Safety symbols The generic safety...

Page 6: ...arts the transceiver or Indoor Unit IDU the antenna or Outdoor Unit ODU the power connector cable and an RF cable Figure 1 1 9450 IDU left and Class 10 antenna middle Class 11 antenna right The Hughes IDU has multiple interfaces that various Terminal Equipment TE devices such as laptops phones etc can connect to four PoE Ethernet RJ 45 ISDN two POTS RJ 11 and Wireless Local Area Network WLAN There...

Page 7: ...U Size 46 mm x 281 mm x 233 mm Weight 2 2 kg RF cable Coaxial LMR 195 or equivalent 10 dB loss 1 6GHz and 50 Ohm impedance TNC connectors Figure 1 2 9450 Indoor Unit IDU Power port The power port is the connection from the power supply vehicle battery or some other 12 or 24 Vdc power source to the IDU The power cable has a V power line an ignition sense line and a V power line Table 2 Power port p...

Page 8: ...e TX RX pairs They are only active when an 802 3af compliant device is plugged in The other pairs 4 5 7 and 8 are unused The total power supplied by the PoE is limited to 30 8 W maximum for 12 V installations and 61 6 W maximum for 24 V installations The IDU automatically detects the class of the device plugged in and will apply power such that the total cannot exceed these limits If the user atte...

Page 9: ...calls and TEL for 4 kbps speech calls The following table lists the pinout of the RJ 11 connectors Table 5 RJ 11 port pinout Pin 1 NC 2 NC 3 Ring V 4 Tip V 5 NC 6 NC Antenna port The antenna connects to the 50 Ohm female TNC connector antenna port This line carries the L band RF ASK signaling and DC power 42 Vdc for the antenna The antenna cable carries DC power do not connect or disconnect the an...

Page 10: ...2403RD RSF To prevent blocking or attenuation of the WLAN signal the IDU should be installed such that there is no metal blocking the radio path to the user s device SIM card The IDU requires an Inmarsat SIM to be installed Insert the SIM supplied by the dealer into the SIM card holder with the metal contacts facing down Insert the SIM card as shown in Figure 1 3 Figure 1 3 Inserting SIM card in t...

Page 11: ...blade fuse The installed part is from Littelfuse part number 0287015 To replace the fuse pull fuse out of fuse holder pliers may be needed to grip fuse and press new fuse into fuse holder Power cable The power cable uses a Phoenix contact 1718384 PC5 3 STCL 7 62 connector and the pinout is shown in Table 6 Table 7 Power cable pinout Color Function red DC white Ignition Sense black DC The optional ...

Page 12: ...dc source such as accessory line or fuse block Extended use of ignition sense in the accessory position ACC by the end user may lead to a discharged car battery Note Ensure that the connection is a switched source OFF when ignition is off or in start and ON only when ignition switch is in the ACCESSORIES or RUN position If using the car adapter plug the ignition sense wire is already connected to ...

Page 13: ... number Description 9450 Kit 3500497 00xx 3500462 00xx 9506197 0001 9450 9450LW and 9450TW only 3500472 0001 3004129 0001 1504876 0001 or 1504875 000x 3501053 0001 Mobile Satellite Terminal C11 or C10 9450x Radio WLAN antenna 2 4 GHz 3 dB 9450 9450LW and 9450TW only Power cable with 3 pin connector Common Install Manual C10 antenna or C11 Antenna LMR 195 coax cable TNC TNC ...

Page 14: ...re for both Positive and Negative wires to ensure low impedance See Figure 5 4 2 Whenever routing cable through holes drilled in metal or through bulkheads use grommets and RTV sealant to weatherproof all holes drilled on the outside of the vehicle 3 Use cable ties every 300 450 mm 12 18 4 The IDU can be mounted in either the horizontal or vertical position 5 The main power line must be connected ...

Page 15: ...RF cable do not route the power cable outside the vehicle Common IDU mounting information Note Use care when drilling through the body of the vehicle to avoid puncturing critical items Instructions for the installer 1 Mount the terminal onto a flat surface using at least four screws not supplied Use screws with a diameter between 3 5 to 4 mm Vibration resistant screws or lock washers should be use...

Page 16: ...g upon the time delay setting and the battery capacity Turns equipment Off before preset time if battery voltage drops too low For ordering go to http www havis com products CHRGGRD_UNV_ CNTRLMDL 38782 0 html Figure 5 2 Charge Guard Features Charge Guard Wiring Diagram Connect the Charge Guard in the ignition path to the 9450 as shown below Note IGN is low current and therefore less susceptible to...

Page 17: ...he impedance must be kept to a minimum Battery 9450 IDU Charge Guard IGN IGN Out Use 14 AWG up to 26ft 8m 12 AWG up to 40ft 12m 10 AWG up to 65ft 20m for the total length of the positive and negative wires between the battery and the 9450 in order to keep the voltage drop to a minimum Figure 5 3 Charge Guard Wiring Diagram Figure 5 4 Charge Guard Guide ...

Page 18: ...m housed in the radome The Class 10 and Class 11 ODU s are a 2 axis antenna intended for land mobile use Connection to the ODU is made by a TNC connector The single coaxial cable carries L band RX and TX power and tracking information Physical dimensions C10 ODU Size 477 mm x 152 mm Weight 5 5 kg Figure 6 1 C10 antenna unit C11 ODU Size 252 mm x 119 mm Weight 2 kg Figure 6 2 C11 antenna unit ...

Page 19: ...s a 50 Ohm female TNC This line carries RF signaling and DC power for the antenna Keep a clear line of sight to the satellite Preferably avoid all obstructions within 3 meters of the antenna Obstructions less than 150 mm 6 inches in diameter can be ignored beyond this distance Do not locate the antenna close to interfering signal sources or receivers It is recommended that no other antennas be loc...

Page 20: ...18 3004129 0001 Revision K C10 Magnetic Mount Installation ...

Page 21: ...19 3004129 0001 Revision K C11 Magnetic Mount Installation ...

Page 22: ...the surface on which it is installed e g roof of a vehicle is not horizontal The antenna has three drainage holes at the bottom 2 Always install the antenna so that clearance between bottom of antenna with drainage holes and mounting surface is no less than 5 mm and preferably 10 mm refer to Fig 2 In order to fulfill the above criteria 1 and 2 a set of bolts and washers has to be defined for each ...

Page 23: ...ainless steel bolts with nuts Note length may have to be adjusted to accommodate a tilting surface Additional Installation Kits are available from SpaceCom Part No SPAC AC 1036 Installation Kit Drainage of the antenna In order to keep the height of the antenna as small as possible and in order to avoid the complex and often unreliable complete sealing of the antenna a simple mechanism in the form ...

Page 24: ...22 3004129 0001 Revision K Mounting Hole Patterns Figure 6 3 C11 Mounting Hole Pattern ...

Page 25: ... the robustness against splashing water from any direction and improves robustness against dirt and dust in very harsh environments is available from SpaceCom This kit will however increase the total height of the antenna by 15 mm Criteria 1 and 2 still have to be fulfilled Part No SPAC AC 1025 Water lock for radome ...

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