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     PB-251, PB-255ES, ES-255ES

21-25F-00

1

INTRODUCTION

We are constantly working on technical im-
provement of our products. For this reason, 
technical data, equipment and design are 
subject to change without notice. All speci-
fications and directions in this SERVICE 
DATA are based on the latest products infor-
mation available at the time of publication. 

2

CONTENTS

 

page

1 SERVICE INFORMATION

 .............................. 2

1-1 Speci

fi

 cation ............................................... 2 

1-2 Technical data ............................................. 3
1-3 Torque limits................................................ 4
1-4  Special repairing materials ......................... 4
1-5 Service limits............................................... 5
1-6 Special tools ............................................... 6

2 CARBURETTOR ADJUSTMENT PROCEDURE

 .. 7

2-1  General adjusting rules ............................... 7
2-2  Presetting idle adjust screw, idle mixture needle 
and hi speed (H) mixture needle .......................... 7
2-3 Adjusting carburettor................................... 8

Reference No.

 

21-25F-00

I S S U E D :     2 0 0 8 0 1

INDEX

Summary of Contents for PB-251

Page 1: ...the latest products infor mation available at the time of publication 2 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 CARBURETTOR ADJUSTMENT PROCEDURE 7 2 1 General adjusting rules 7 2 2 Presetting idle adjust screw idle mixture needle and hi speed H mixture needle 7 2 ...

Page 2: ...e CDI Capacitor discharge ignition system Variable Slope Timing VST Slope advance ignition system combined with electronic speed governor Spark plug BPMR8Y Exhaust Muffler type Spark arrestor muffler with catalyst Starter Type Automatic rewind ES effortless start Rope diameter x length mm in 3 0 x 815 1 8 x 32 1 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane Two s...

Page 3: ...mary coil resistance Ω 160 400 Secondary coil resistance kΩ 2 5 3 2 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing at 1000 r min BTDC 7 at 3000 r min BTDC 18 at 7000 r min BTDC 31 Carburettor Idle mixture needle initial setting turns back 4 1 8 H mixture needle initial setting turns back 7 8 Idle adjust screw initial setting turns back 1 5 8 Test Pressure minimum MPa kgf cm2 psi 0 05...

Page 4: ...fler M5 70 80 7 8 60 70 Muffler cover M5 30 45 3 4 5 25 40 Others Outer fancase M5 20 40 2 4 17 35 Fan M8 140 160 14 16 120 140 Fan hub M8 160 200 16 20 140 175 Regular bolt nut and screw M3 6 10 0 6 1 5 9 M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 75 4 5 7 5 40 65 M8 110 150 11 15 95 130 1 4 Special repairing materials Material Location Remarks Thread locking sealant Engine mount Loctite...

Page 5: ...plating is worn and aluminium can be seen B Piston outer diameter Min 33 91 1 335 C Piston pin bore Max 8 035 0 3163 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 980 0 3142 G Piston ring width Min 1 15 0 045 H Piston ring end gap Max 0 5 0 02 K Con rod small end bore Max 12 000 0 4724 L Crankshaft runout Max 0 03 0 001 ...

Page 6: ...tool Removing and installing crankcase ball bearings 7 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 8 91004 Module air gap gauge Adjusting pole shoe air gaps 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 897726 16431 Oil seal tool Installing crankcase oil seals 11 990511 30023 Spark tester Checking ignition system 12 897803 30133 Pressu...

Page 7: ...ith Emission Directive 2 2 Presetting idle adjust screw Idle mixture needle and hi speed H mixture needle Tools Required Small screwdriver with 2 5 mm blade P N 897801 33330 electronic ta chometer P N 91020 limiter plug removal tool Parts Required 2 P N P005 001270 limiter plugs 1 Remove plugs from Idle mixture needle hole A and H mixture needle hole B using limiter plug tool C as follows 1 Put li...

Page 8: ... B anticlockwise to reduce WOT engine speed 10 20 r min Mini mum WOT engine speed after adjusting should be over 7 200 r min 7 PB 251 with fan head blower pipe Start engine and verify engine idle speed ranges from 2 800 to 3 400 r min and WOT engine speed ranges from 7 200 to 7 500 r min PB 255ES with fan head blower pipe Start engine and verify engine idle speed ranges from 2 700 to 3 300 r min a...

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