background image

 

The Charge-Coupled Topology 

The “charge

-

coupling” technique was first employed on JBL’s K2 S5500 loudspeaker system by 

Chief Engineer Greg Timbers and was used subsequently on all high

-

end JBL Synthesis models, 

including the top

-

of

-

the

-

line Everest DD66000.  The technique involves replacing a given capacitor 

in a crossover topology with two series capacitors of twice that value (this series combination is 
equivalent to the original value), with a DC bias injected between the two capacitors through a 
large value resistor.  This DC

-

biased topology mitigates the effects of dielectric absorption and 

the distortion associated with a change in the direction of current as the input signal transitions 
from positive to negative (i.e., zero crossing).  The theory of operation is explained in detail in the 
following excerpts from the K2 S5500 product overview: 
 

http://www.lansingheritage.org/images/jbl/specs/home

-

speakers/1993

-

k2

-

s5500/page10.jpg

 

http://www.lansingheritage.org/images/jbl/specs/home

-

speakers/1993

-

k2

-

s5500/page11.jpg

 

http://www.lansingheritage.org/images/jbl/specs/home

-

speakers/1993

-

k2

-

s5500/page12.jpg

 

 

 

What You’ll Need 

To complete the project build, you’ll need the items listed below.  Links for each item are 
provided to the recommended items/brands we’ve used in our own builds, but feel free to use 
what works best for you. 

 

 

(2) 

Echo Mountain Audio Model 4425 Crossover boards

 

 

4425 Charge

-

Coupled parts kit for Model 4425 from Solen

 (see Parts Information 

section and Appendix A for more details) 

 

(2) 

9V batteries

 

 

(2) 

9V battery holder clips

 

 

(2) 

9V battery connectors with flying leads

 

 

Zip ties 

 

Soldering iron – The 

PACE ADS200

 is excellent, made in the USA, and what we use 

 

Small, smooth

-

jaw (non

-

marring) pliers 

 

Wire cutters

 

 

Wire strippers 

 

Eutectic (Sn63/Pb37) flux

-

core solder – not lead

-

free!  We use 

Cardas solder.

 

 

De

-

soldering pump

 

 

Adhesive for staking large components (capacitors and inductors) to the PCB – we 
highly recommend 

Eclectic Products E6000 Clear adhesive

 

 

Heavy duty double

-

sided tape  

 

 

Summary of Contents for JBL 4425

Page 1: ...JBL Model 4425 Charge Coupled Crossover User Manual echomountainaudio com echo mountain audio altadena california...

Page 2: ...E 14 Introduction Thank you for your purchase of Echo Mountain Audio s charge coupled crossover boards for the JBL Model 4425 Studio Monitor The set of bare boards you have received are intended for D...

Page 3: ...specs home speakers 1993 k2 s5500 page10 jpg http www lansingheritage org images jbl specs home speakers 1993 k2 s5500 page11 jpg http www lansingheritage org images jbl specs home speakers 1993 k2 s5...

Page 4: ...sting snap lock PCB clips An example of a completed crossover installed in the factory crossover housing is shown in Figure 3 Note that the default configuration uses the factory inductor for the woof...

Page 5: ...5 Figure 2 PCB bottom side view...

Page 6: ...pendix A and on Solen s product page Components of the same type and rating from other manufacturers may be substituted at the user s discretion but it is the responsibility of the user to measure the...

Page 7: ...s close to the PCB as possible they should all be accessible from the top side of the board 6 Once the wires are de soldered or cut from the PCB you will need to remove them from the strain relief cla...

Page 8: ...sidue with a swab and isopropyl alcohol 2 Insert and solder the small 0 25W resistors RC1 RC3 RC5 RC8 on the top side of the board Clean off any residual flux residue with a swab and isopropyl alcohol...

Page 9: ...rint so trim off the excess length leaving enough to pass through the board and allow for a solder fillet on both sides 3 Now that you ve trimmed off the excess leads to the desired length you ll need...

Page 10: ...enter it and then remove the protective layer on the exposed side of double sided tape Place the battery and clip down on the right side of the crossover assembly mounting plate choosing the location...

Page 11: ...neath the PCB You can push pull the wires through your semi tightened zip tie loop until you have everything dressed properly and then tighten it fully and snip off the excess length 4 Align the assem...

Page 12: ...12 Figure 4 Completed crossover installed in speaker cabinet as viewed through woofer cutout top of image points towards top of speaker...

Page 13: ...6 2 uF PA Series 250V Solen PA620 2 4 C5A C5B Capacitor 8 2 uF PA Series 250V Solen PA820 2 4 C8A C8B Capacitor 16 uF PA Series 250V Solen PA1600 2 4 L1 Inductor 1 0 mH Air Core Solen S201 0 1 2 R1 R...

Page 14: ...Mountain Charge Coupled Crossover blue curves was obtained using 8 ohm dummy loads with an RME ADI 2 Pro FS R BE audio interface and REW software 40 35 30 25 20 15 10 5 0 20 200 2000 20000 Magnitude...

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