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FRESH WATER FLUSH PROCEDURE 

 

Caution:    The  fresh  water  pressure  should  not  exceed  the range of the low pressure gauge/s.  
The installation of a pressure reducer may be necessary. 

 
You should fresh water flush your watermaker after every use or infuse a biocide solution for long 
term storage.  The fresh water flush prepares your watermaker for a shut down period of seven days 
maximum.  You can repeat the flush procedure every seven days, to extend the short term storage. 
 
1) 

Open the pressure control-valve all the way counter-clockwise.

   

2) 

Close the shut off valve on the pre-filter assembly and make sure the shut off valve on the 
flush filter is open. 

3) 

Open  the  fresh  water  flush  valve  on  the  pre-filter  assembly.  Your  fresh  water  pressure 
pump should now turn on.  Allow fresh water to flow until all salt water is flushed out of 
the system (1-2 mins). 
For the next flush procedure, test how long it takes until the brine at the reject outlet of 
the watermaker becomes fresh (taste or use TDS meter). 

 

4) 

Open the seawater shut off valve and back flush the pre-filter system with fresh water. 

5) 

Close the fresh water flush valve, the seawater shut off valve and the seacock. 

 

MEMBRANE STORAGE PROCEDURE 

 
If  you  intend  to  store  your  watermaker  for  more  than  ten  days,  growth  of  microorganism  will 
degrade the RO membranes performance.   
 
The  RO  membranes  should  be  flushed  with  a  biocide solution to preserve the membrane for long-
term storage of up to ten months.

 

 

1) 

Fresh water flush the system. 

 

2) 

In  a  clean  plastic  container,  mix  5  gallons  /  20  litres  of  un-chlorinated fresh water with 
200 grams (2/3 container) of Echo Tec. Preservative # 3.   

 

3) 

Switch  the  three-way  valve  to  the  service  position.    Switch  the  diverter  valve  to  the 
sample position.  Switch the shut off valve to the off position. 

 

4) 

Open the pressure control valve all the way anti-clockwise. 

 

5) 

Infuse the storage solution with the service hose connected to the three-way valve while 
running the high-pressure pump without applying pressure.  Press and hold the “START” 
button with the selector switch in the “OFF” position to run the high pressure pump only. 
When  the  solution  has  been  infused,  release  the  start  button  and  remove  the  pre-filter 
cartridges for dry storage. 

 
Under best conditions your watermaker is now prepared for a shut down period of ten months. 
 
Discard  the  product  water  for  at  least  thirty  minutes  of  initial  operation,  after  storage,  before 
drinking or before use in food preparations.

 

All manuals and user guides at all-guides.com

Summary of Contents for 1200-PRO- 3

Page 1: ...NS 6 7 OPERATION INSTRUCTIONS 8 MEMBRANE CLEANING PROCEDURE 9 MAINTENANCE TIMETABLE 10 PRESSURE VESSEL ENDPLUG CHANGING PROCEDURE 11 ELECTRICAL DIAGRAM 12 TROUBLESHOOTING GUIDE 13 14 HIGH PRESSURE PUM...

Page 2: ...on system By understanding the function importance and normal operation of each part in the system the operator can readily diagnose problems when they first develop Such problems are easily corrected...

Page 3: ...hin film composite spiral wound single pass reverse osmosis element Salt Rejection min 99 5 Salinity Range System 500 900 up to 50 000 ppm TDS NaCl 1200 up to 40 000 ppm TDS NaCl 1500 up to 36 000 ppm...

Page 4: ...cartridge filtration system 2 1 Fresh water flush kit with hose and 316SS hose clamps 3 1 Product water tube 10ft 3m 1 Reject hose 10ft 3m with 2pcs 316SS hose clamps 1 Intake hose 10ft 3m with 2pcs...

Page 5: ...take of the desalination system located at the pre filter assembly Secure all hoses with the supplied hose clamps PRODUCT WATER TUBING Connect the product water outlet marked SAMPLE with a test statio...

Page 6: ...the electrical control panel to the FEED position feed pump only and purge the system until all entrapped air has escaped 6 In the AUTO position press the START button until the pressure on the low p...

Page 7: ...lve and the seacock MEMBRANE STORAGE PROCEDURE If you intend to store your watermaker for more than ten days growth of microorganism will degrade the RO membranes performance The RO membranes should b...

Page 8: ...rning label on side of container and observe all safety precautions on label CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time...

Page 9: ...rs or when clogged Pre filters Replace or clean elements and clean housings When system intake pressure drops below 5psi Charcoal flush filter Replace element Every 6 months High pressure pump Change...

Page 10: ...it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel or remove both plugs and...

Page 11: ...BUTTON NO SELECTOR SWITCH S2 3 POSITION MAINT 4 CONTACTS NO T1 HIGH PRESS SWITCH S4 NC LOW PRESS SWITCH S5 NO TANK FULL SWITCH S6 NC EXTERNAL MAIN IN ELECTRICAL DIAGRAM CONTROL BOX ECHOTEC PRO BHL SER...

Page 12: ...ilter s Inability to Discharge valve chamber Allow more time to prime build up pressure has air trapped within it and ensure that there are no air suction leaks Open valve chambers and allow air to es...

Page 13: ...6D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOTE If there are deposits...

Page 14: ...ere removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with sight glass 7 and 8 and...

Page 15: ...All manuals and user guides at all guides com...

Page 16: ...The purchaser must pay any transportation or labor expenses incurred in removing and returning the product to the service center The limited warranty does not extend to any system component which has...

Page 17: ...uling rust chemical attack extreme temperatures over 113 F under 33 F drying out or extreme pressures over 1000 psig CAUTION Use of parts not supplied directly by Echo Marine generic parts including b...

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