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Operating instructions

S3G500-AF48-51

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connecting the cables

9

4.4 Connection diagram

10

4.5 Checking connections

10

4.6 Switching on the device

10

4.7 Switching off the device

10

5. INTEGRATED PROTECTIVE FEATURES

10

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

6.1 Cleaning

11

6.2 Safety inspection

12

6.3 Disposal

Item no. 50315-5-9970 · ENU · Change 222738 · Approved 2021-02-01 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S3G500-AF48-51

Page 1: ...y authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the devi...

Page 2: ...evels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accident...

Page 3: ... prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connection...

Page 4: ... dimensions in mm 1 Direction of air flow V 2 Cable PVC AWG18 5x crimped ferrules 3 Cable PVC AWG22 3x crimped ferrules Item no 50315 5 9970 ENU Change 222738 Approved 2021 02 01 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...fficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 6 8 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum Blade material Press fitted sheet steel blank sprayed with PP plastic Guard grille material Steel coated with black plastic RAL 9005 Number of bl...

Page 6: ...y the guard grille Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch at any point NOTE Damage to ...

Page 7: ...h symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typically in the range 50 mA At the same time the effective power in this operating state oper...

Page 8: ...pright Fig 2 Cable routing for fans installed upright The cables must always be routed downward Item no 50315 5 9970 ENU Change 222738 Approved 2021 02 01 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...ak for failure 2 A max 250 VAC min 10 mA AC1 1 6 NC white 2 Floating status contact break for failure 2 8 0 10 V yellow Control input set value 0 10 VDC impedance 100 kOhm SELV 2 11 10 VDC red Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometers SELV 2 12 GND blue Reference ground for control interface SELV Item no 50315 5 9970 ENU Change 222738 Approved 2021 02 0...

Page 10: ...round connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically Line undervoltage line voltage outsi...

Page 11: ...ny cleaning agents used If severe corrosion is visible on load bearing or rotating parts switch off the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact eb...

Page 12: ...ents could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminum and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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