ebm-papst R3G500-RI87-21 Operating Instructions Manual Download Page 1

Operating instructions

R3G500-RI87-21

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to ErP directive

6

3.4 Technical features

6

3.5 Mounting data

6

3.6 Transport and storage conditions

7

4. CONNECTION AND START-UP

7

4.1 Connecting the mechanical system

7

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

9

4.4 Factory settings

10

4.5 Connection screen

11

4.6 Checking the connections

11

4.7 Switch on device

11

4.8 Switching off the device

11

5. INTEGRATED PROTECTIVE FUNCTIONS

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

12

6.1 Cleaning

12

6.2 Safety test

Item no. 51701-5-9970 · Revision 82547 · Release 2014-05-08 · Page 1 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G500-RI87-21

Page 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without th...

Page 2: ...e rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and...

Page 3: ...n imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray ...

Page 4: ...50901 2 2943 not included in the standard scope of delivery 2 Depth of screw max 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Tightening torque 3 5 0 5 Nm Item no 51701 5 9970 Revision 82547 Release 2014 05 08 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...tions All measures have the unit mm 1 Accessory part inlet nozzle 50901 2 2943 Item no 51701 5 9970 Revision 82547 Release 2014 05 08 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...ode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Output limit Motor current limit PFC active RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Control interface with SELV potential safely dis...

Page 7: ... the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the b...

Page 8: ... line s not included in the standard scope of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction ...

Page 9: ...eter set 2 PWM controlling Fan device adress 1 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 51701 5 9970 Revision 82547 Release 2014 05 08 Page 9 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 ...

Page 10: ...VDC disabling bridge to GND or applied voltage 0 8 VDC reset function triggers software reset after a level change to 0 8 V KL3 8 Din2 Digital input 2 parameter set switch 1 2 according to EEPROM setting the valid used parameter set is selectable per BUS or per digital input DIN2 Parameter set 1 open pin or applied voltage 5 to 50 VDC parameter set 2 bridge to GND or applied voltage 0 8 VDC KL3 9 ...

Page 11: ...of the protective features before switching it on Check the air flow paths of the fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and ...

Page 12: ...tector responded Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature too high Reduce the ambient temperature Reset by reducing control...

Page 13: ...t every 6 months Clean or replace impeller Tightness of screwed cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Item no 51701 5 9970 Revision 82547 Release 2014 05 08 Page 13 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938...

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