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Operating instructions

R3G450-PW12-02

Translation of the original operating instructions

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

6.1.2 Status codes

Manual reset by "Switch off line voltage - wait briefly - switch line
voltage back on" or, if provided,
via the "Fan enable/disable" input

Number of
pulses

Motor status -
LED red

Possible cause Possible

remedy

1

Phase failure or
line undervoltage

Missing phase
Poor power
supply quality

Check line
voltage

3

Output stage
overheating

Electronics
housing
contaminated

Provide better
cooling.
Manual reset
required

4

Communication
error between
master
controller and
slave controller

External
supply applied
via Vout for
setting
parameters.
Internal error

Switch off line
voltage
- wait -
switch back on

6

Motor
overheating

Ambient
temperature too
high
Impermissible
operating point

Reduce
ambient
temperature
Correct
operating point.
Manual reset
required

7

Hall sensor error Internal error

Switch off line
voltage
- wait -
switch back on

8

Motor blocked

Mechanical
blockage

Switch off
- check safe
isolation from
supply -
check
freedom of
movement of
rotor

9

Speed limit
exceeded

-

-

11

Rotor position
sensor
calibration error

Observe
ebm-papst
replacement
instructions

Rotor position
sensor
calibration
necessary.
Notify ebm-
papst

13

DC-link
undervoltage

Line voltage not
OK

Check the line
voltage applied.

6.2 Vibration testing

Checking of fan for mechanical vibration based on ISO 14694.
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
s, measured at the motor fastening diameter on the motor support plate in
the direction of the motor axis of rotation and perpendicular to this.

Fig. 5: Example illustrating vibration measurement. The arrangement of
the sensors depends on the device concerned and the installation
situation.

6.3 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

Item no. 57700-5-9970 · ENU · Change 218409 · Approved 2020-09-18 · Page 16 / 18

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G450-PW12-02

Page 1: ...test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation...

Page 2: ...hine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate s...

Page 3: ...Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be haz...

Page 4: ...earance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may h...

Page 5: ...All dimensions in mm Inlet ring 45075 2 4013 with pressure tap k factor 240 Item no 57700 5 9970 ENU Change 218409 Approved 2020 09 18 Page 5 18 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mul...

Page 6: ...on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception s...

Page 7: ...t It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a conn...

Page 8: ...uired fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 15 A C16A 1 5...

Page 9: ...ferrules For flexible control and relay cables from a cable cross section of 1 0 mm a trapezoid crimp is required to ensure correct installation on the connector Fig 2 Trapezoid crimp 4 3 3 Connect c...

Page 10: ...ox if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not p...

Page 11: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 12: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 13: ...operating instructions 4 7 Equivalent circuit diagrams Item no 57700 5 9970 ENU Change 218409 Approved 2020 09 18 Page 13 18 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 14: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 15: ...atically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve coo...

Page 16: ...perating point Reduce ambient temperature Correct operating point Manual reset required 7 Hall sensor error Internal error Switch off line voltage wait switch back on 8 Motor blocked Mechanical blocka...

Page 17: ...eller or replace device Tightness of cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensation drainage holes for clogging where necessary Visual inspection At le...

Page 18: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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