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Operating instructions

K3G400-AM55-02

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to ErP directive

5

3.4 Technical features

5

3.5 Mounting data

5

3.6 Transport and storage conditions

5

3.7 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection screen

10

4.6 Checking the connections

10

4.7 Switch on device

10

4.8 Switching off the device

10

5. INTEGRATED PROTECTIVE FUNCTIONS

11

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

12

6.1 Cleaning

12

6.2 Safety test

Item no. 50530-5-9970 · Revision 72944 · Release 2011-05-31 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-AM55-02

Page 1: ...tted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re...

Page 2: ...rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety d...

Page 3: ...imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Pai...

Page 4: ...iameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm 3 Tightening torque 3 5 0 5 Nm 4 Mounting position shaft horizontal install the support struts only vertically as shown in the view or rotor on...

Page 5: ...on mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Input for sensor 0 10 V or 4 20 mA Alarm relay Integrated PID controlle...

Page 6: ...cting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury fro...

Page 7: ...ical 5 W 4 2 4 Residual current operated device Only universal type B or B RCD protective devices are permitted Like frequency inverters RCD protective devices cannot provide personal safety while ope...

Page 8: ...y settings Factory settings with which the device is pre set by ebm papst Operation mode PWM controlling Group adress 1 Fan device adress 1 Max PWM 100 Min PWM 0 Save set value to EEPROM Yes Set value...

Page 9: ...100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 k only as alternative to 4 20 mA input SELV KL...

Page 10: ...ng off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work...

Page 11: ...does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets...

Page 12: ...y 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visua...

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