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Operating instructions

A8D800-AD01-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
The local industrial safety regulations must always be observed when
working on the device.
Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

2

1.5 Safety and protective functions

2

1.6 Mechanical movement

2

1.7 Emission

2

1.8 Hot surface

2

1.9 Transport

2

1.10 Storage

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

9

4.4 Connection screen

10

4.5 Open additional screwed cable glands

10

4.6 Checking the connections

10

4.7 Switch on device

10

4.8 Switching off the device

10

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

5.1 Cleaning

11

5.2 Safety test

12

5.3 Disposal

Item no. 10181-5-9970 · ENG · Revision 212262 · Release 2020-08-24 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A8D800-AD01-01

Page 1: ...technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the device Ke...

Page 2: ...m machine wait until all parts have come to a standstill WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not wear any loose fitting or dangling clothing or jewellery while working on rotating parts Protect long hair with a cap 1 7 Emission WARNING Depending on the installation and operatin...

Page 3: ...cularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Moving solids content in flow medium Painting the device Connections e g...

Page 4: ...1 Direction of air flow V 2 Depth of screw max 18 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 7 mm max 14 mm tightening torque 2 0 3 Nm Item no 10181 5 9970 ENG Revision 212262 Release 2020 08 24 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...otection Thermal overload protector TOP brought out basic insulation Cable exit Axial Protection class I if protective earth is connected by customer Product conforming to standard EN 60034 1 2010 Approval VDE CCC EAC For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use th...

Page 6: ...e current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER Electrical load 50 µC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical ...

Page 7: ... delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Connect the thermal overload protector TOP Use a screwdriver to do so During the connection work ensure that no cables splice off The terminal strip is equipped with a penetration prevention device Insert the strands until they meet resistance Seal the terminal box 4 3 ...

Page 8: ...ped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect up the thermal overload protector correctly will invalidate your warranty claim Item no 10181 5 9970 ENG Revision 212262 Release 2020 08 24 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0...

Page 9: ...tion Y Star connection L1 U1 black L2 V1 blue L3 W1 brown W2 yellow U2 green V2 white TOP 2 x grey PE green yellow Item no 10181 5 9970 ENG Revision 212262 Release 2020 08 24 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...trong vibrations can result from improper handling imbalance resulting from damage during transport or component induced or structural resonances When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Oper...

Page 11: ...t basedcleaning agents Do not use any pointed or sharp edged objects for cleaning Completely remove any cleaning agents used Immediately switch off and replace the device if severe corrosion is apparent at load bearing or rotating parts Repairs to load bearing or rotating parts are not permissible Operate the fan for 2 hours at maximum speed to permit the evaporation of any water which may have in...

Page 12: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 5 3 3 Component disposal The products are mostly made of steel copper aluminium and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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