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Operating instructions

A3G500-AF48-58

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Connection diagram

10

4.5 Opening additional cable glands

10

4.6 Checking connections

10

4.7 Switching on the device

10

4.8 Switching off the device

11

5. INTEGRATED PROTECTIVE FEATURES

11

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

6.1 Cleaning

12

6.2 Safety inspection

12

6.3 Disposal

Item no. 50441-5-9970 · ENU · Change 211129 · Approved 2020-05-21 · Page 1 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for A3G500-AF48-58

Page 1: ...ts are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace ...

Page 2: ...C compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the de...

Page 3: ... be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming l...

Page 4: ...ion of air flow V 2 Max clearance for screw 10 mm 3 Tightening torque 1 5 0 2 Nm 4 Cable diameter min 4 mm max 10 mm tightening torque 2 5 0 4 Nm Item no 50441 5 9970 ENU Change 211129 Approved 2020 05 21 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ptimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 4 4 kg Size 500 mm Motor size 84 Rotor surface Painted black Terminal box material PC ABS plastic Electronics housing material Die cast aluminum Blade material Press fitted sheet steel blank sprayed with PP plastic Number of blades 5 Airflow dir...

Page 6: ... resistant safety gloves CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and do not catch at any point NOTE Damage to the device from vibration Bearing damage shorter service life The ...

Page 7: ...ine voltage is switched on The values are typically in the range 50 mA At the same time the effective power in this operating state operational readiness is typically 2 W 4 2 3 Residual current circuit breaker RCCB If the use of a residual current device RCD is required in your installation only pulse current sensitive and or AC DC sensitive residual current devices type A or B are permissible As ...

Page 8: ...is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure the cable is routed in a U shaped loop Fig 2 Fan installed lying flat cable routed in a U shaped loop Fans installed upright When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward ...

Page 9: ...ak for failure 2 A max 250 VAC min 10 mA AC1 1 6 NC white 2 Floating status contact break for failure 2 8 0 10 V yellow Control input set value 0 10 VDC impedance 100 kOhm SELV 2 11 10 VDC red Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometers SELV 2 12 GND blue Reference ground for control interface SELV Item no 50441 5 9970 ENU Change 211129 Approved 2020 05 2...

Page 10: ...rminals or similar connectors by the customer WARNING Hot motor housing Risk of fire Ensure that no combustible or flammable materials are located close to the fan Before switching on check the device for visible external damage and make sure the protective devices are functional Check the fan s air flow paths for foreign matter and remove any foreign matter found Apply the nominal supply voltage ...

Page 11: ...leaning Make sure no weight clips are removed during cleaning Motor not turning Mechanical blockage Switch off isolate from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply apply control signal Faulty connection Isolate from supply correct connection see connection diagram Motor electronics overtemperature Deficient cooling Improve cooling Let the d...

Page 12: ...accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 6 3 1 Country specific legal requirements NOTE Country specific legal requirements ...

Page 13: ...mploying the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 50441 5 9970 ENU Change 211129 Approved 2020 05 21 Page 13 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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