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Operating instructions

W3G910-KU25-03

Translation of the original operating instructions

4.2.4 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

Fig. 1: Recommended stripped lengths (inside terminal box)
(1) supply line (2) control and relay line

4.3.2 Terminal connection data

Supply line

min.

max.

Rigid cable cross-
section

0.2 mm²

4 mm²

Flexible cable cross-
section

0.2 mm²

4 mm²

AWG/kcmil cable
cross-section

24

12

Wire-end ferrules with
insulating collar,
in accordance with
DIN 46228-4 for
flexible cable

0.25 mm²

4 mm²

Wire-end ferrules
without insulating
collar,
in accordance with
DIN 46228-1 for
flexible cable

0.25 mm²

4 mm²

NOTE

The cable and cable cross-section must be selected taking into
account the max. starting current of the drive and the type of
cable routing (see Chapter 4.2.2 Supply connection and fuses)

Control and relay cables

min.

max.

Rigid cable cross-
section

0.2 mm²

1.5 mm²

Flexible cable cross-
section

0.2 mm²

1.5 mm²

AWG/kcmil cable
cross-section

24

16

Wire-end ferrules with
insulating collar,
in accordance with
DIN 46228-4 for
flexible cable

0.14 mm²

0.75 mm²

Wire-end ferrules
without insulating
collar,
in accordance with
DIN 46228-1 for
flexible cable

0.25 mm²

1.5 mm²

NOTE
Crimping and pressing forms of the wire-end ferrules

For flexible control and relay cables, from a cable cross-section
of 1.0 mm², a trapezoid crimp is required to ensure correct
installation on the connector.

Fig. 2: Trapezoid crimp

Item no. 55565-5-9970 · ENU · Change 247619 · Approved 2021-11-25 · Page 8 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G910-KU25-03

Page 1: ...o carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...ning torque is designed for PVC cables If the cable materials are different the tightening torque may have to be adjusted 3 Tightening torque 1 5 0 2 Nm 4 Attachment holes for FlowGrid 91000 2 2957 no...

Page 5: ...ngs The dimensions must be requested from ebm papst If other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed ag...

Page 6: ...61000 3 2 for professionally used equipment with a total rated power greater than 1 kW If several devices are connected in parallel on the supply side so that the line current of the arrangement is i...

Page 7: ...whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use cables designed for the current level...

Page 8: ...le used This must be checked by the user Fig 1 Recommended stripped lengths inside terminal box 1 supply line 2 control and relay line 4 3 2 Terminal connection data Supply line min max Rigid cable cr...

Page 9: ...terminal and the cable gland The cable must be provided with strain relief The cable glands must be tight Fit the terminal box cover making sure that the sealing surfaces are clean Screw in the four...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 55565 5 9970 ENU Change 247619 Approved 2021 11 25 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 14: ...us LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature hi...

Page 15: ...ls to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test...

Page 16: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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