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Operating instructions

W3G910-KU25-03

Translation of the original operating instructions

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

6.1.2 Status codes

Manual reset by "Switch off line voltage - wait briefly - switch line
voltage back on" or, if provided,
via the "Fan enable/disable" input

Number of
pulses

Motor status -
LED red

Possible cause Possible

remedy

1

Phase failure or
line undervoltage

Missing phase
Poor power
supply quality

Check line
voltage

3

Output stage
overheating

Electronics
housing
contaminated

Provide better
cooling.
Manual reset
required

4

Communication
error between
master
controller and
slave controller

External
supply applied
via Vout for
setting
parameters.
Internal error

Switch off line
voltage
- wait -
switch back on

6

Motor
overheating

Ambient
temperature too
high
Impermissible
operating point

Reduce
ambient
temperature
Correct
operating point.
Manual reset
required

7

Hall sensor error Internal error

Switch off line
voltage
- wait -
switch back on

8

Motor blocked

Mechanical
blockage

Switch off
- check safe
isolation from
supply -
check
freedom of
movement of
rotor

Item no. 55565-5-9970 · ENU · Change 247619 · Approved 2021-11-25 · Page 14 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G910-KU25-03

Page 1: ...o carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...ning torque is designed for PVC cables If the cable materials are different the tightening torque may have to be adjusted 3 Tightening torque 1 5 0 2 Nm 4 Attachment holes for FlowGrid 91000 2 2957 no...

Page 5: ...ngs The dimensions must be requested from ebm papst If other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed ag...

Page 6: ...61000 3 2 for professionally used equipment with a total rated power greater than 1 kW If several devices are connected in parallel on the supply side so that the line current of the arrangement is i...

Page 7: ...whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device voltage Only use cables designed for the current level...

Page 8: ...le used This must be checked by the user Fig 1 Recommended stripped lengths inside terminal box 1 supply line 2 control and relay line 4 3 2 Terminal connection data Supply line min max Rigid cable cr...

Page 9: ...terminal and the cable gland The cable must be provided with strain relief The cable glands must be tight Fit the terminal box cover making sure that the sealing surfaces are clean Screw in the four...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 55565 5 9970 ENU Change 247619 Approved 2021 11 25 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 14: ...us LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature hi...

Page 15: ...ls to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test...

Page 16: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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