Eaton xStorage 400 Installation And Operation Manual Download Page 37

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Eaton xStorage 400 Installation and Operation Manual P-164001032—Rev 01

Figure 15. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence

Bolt Head

Conical Washer
Flat Washer

Bus Bar

Threaded Clinch Nut

Bolt Head

Conical Washer
Flat Washer

Bus Bar

Threaded Clinch Nut

Lug

Single Lug Installation

Double Lug Installation

Two-Hole Barrel Lug Terminations to Bus Bar Installation

Summary of Contents for xStorage 400

Page 1: ...p n P 164001032 Revision 01 400 kW Battery Energy Storage System Installation and Operation Manual Eaton xStorage 400...

Page 2: ...l Corporation Hilti and Hilti PROFIS Engineering are registered trademarks of Hilti AG Schaan All other trademarks are property of their respective companies Copyright 2022 Eaton Raleigh NC USA All ri...

Page 3: ...ng an Installation Plan 7 3 2 Preparing the Site 7 3 2 1 Environmental Conditions 7 3 2 2 Installation Considerations 7 3 2 2 1 System Anchoring Preparation 17 3 2 3 Power Wiring Considerations 19 3 2...

Page 4: ...un niic ca at tiio on n 4 49 9 8 1 Communication 49 8 1 1 Communication Protocols 51 8 2 Demand Response 51 8 3 Predict Pulse Dashboard 53 8 3 1 PredictPulse Features 53 8 3 2 Installing PredictPulse...

Page 5: ...Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 v 12 1 Battery Safety Data Sheets 77 Table of Contents...

Page 6: ...vi Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Table of Contents...

Page 7: ...4 Forklift Opening Cover Plate Installation 25 Figure 15 Typical Bus Bar Barrel Lug Mounting Hardware Assembly Sequence 27 Figure 16 xStorage Dead Front Location 28 Figure 17 AC Power Terminal Locatio...

Page 8: ...viii Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 List of Figures...

Page 9: ...d External Wiring Recommendations 19 Table 3 External Power Cable Terminations 20 Table 4 480V Power Cable Conduit Requirements 20 Table 5 Recommended Feeder Circuit Breaker Ratings 20 Table 6 Control...

Page 10: ...x Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 List of Tables...

Page 11: ...ed primarily of aluminum the cabinet is designed for corrosion resistance The external panels are fixed to the frame and the four front doors provide internal access for trained service personnel The...

Page 12: ...battery compartment temperature specifications detailed in paragraph 10 5 Environmental Specifications The HVAC cooling operation is expected during battery charging battery discharging and standby o...

Page 13: ...rvice configuration parameters 1 1 2 2 U Us siin ng g T Th hiis s M Ma an nu ua all This manual describes how to install and operate the Eaton xStorage 400 Read and understand the procedures described...

Page 14: ...thout the express written approval of Eaton Corporation CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instru...

Page 15: ...vice should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the Eaton xStorage 400 Doors are to be kept closed and opened by AUTHORIZED SERVICE PERSONNEL O...

Page 16: ...cooling airflow and to protect personnel from dangerous voltages inside the unit Do not install or operate the system close to gas or electric heat sources Operating temperatures above the recommended...

Page 17: ...Installing Interface Wiring Connections to create a logical plan for installing the system 3 3 2 2 P Pr re ep pa ar riin ng g t th he e S Siit te e 3 3 2 2 1 1 E En nv viir ro on nm me en nt ta all C...

Page 18: ...ation Manual P 164001032 Rev 01 Figure 2 xStorage 400 Cabinet Dimensions Front View Dimensions are in millimeters inches 2524 8 99 40 2390 8 94 12 3132 5 123 33 1744 0 68 66 1427 8 56 21 849 3 33 44 4...

Page 19: ...ion Manual P 164001032 Rev 01 9 Figure 3 xStorage 400 Cabinet Dimensions Right Side View Dimensions are in millimeters inches FRONT REAR 3132 5 123 33 2555 0 100 59 601 0 23 66 1702 5 67 03 415 0 16 3...

Page 20: ...and Operation Manual P 164001032 Rev 01 Figure 4 xStorage 400 Cabinet Dimensions Top View Dimensions are in millimeters inches REAR FRONT 1315 1 51 77 1705 0 67 12 664 2 26 15 3432 0 135 12 2606 6 102...

Page 21: ...1 Figure 5 xStorage 400 Cabinet Dimensions Bottom View Dimensions are in millimeters inches FRONT REAR 334 8 13 18 2X 1016 0 40 00 2X 2073 5 81 63 1061 5 41 79 413 7 16 29 654 6 25 77 1244 6 49 00 775...

Page 22: ...ce in front of and above each cabinet for proper air circulation The clearances required around the xStorage 400 are shown in Figure 6 Figure 7 and Figure 8 Dimensions are in millimeters inches Figure...

Page 23: ...v 01 13 Figure 7 xStorage 400 Clearances Front View Dimensions are in millimeters inches 1193 8 47 00 406 4 16 00 838 2 33 00 EXHAUST PLENUM 304 8 12 00 163 9 6 45 EXHAUST CLEARANCE FILTERED AIR INLET...

Page 24: ...Figure 8 xStorage 400 Clearances Right Side View Dimensions are in millimeters inches FRONT REAR EXHAUST PLENUM CLEARANCE 520 3 20 48 2593 4 102 10 Figure 9 Figure 10 and Figure 11 detail the Eaton x...

Page 25: ...4001032 Rev 01 15 Figure 9 xStorage 400 Center of Gravity Front View Dimensions are in millimeters inches 1248 3 49 14 132 1 5 20 50 8 2 00 1536 7 60 50 132 1 5 20 50 8 2 00 50 8 2 00 TYP FLOOR MOUNT...

Page 26: ...stallation and Operation Manual P 164001032 Rev 01 Figure 10 xStorage 400 Center of Gravity Right Side View Dimensions are in millimeters inches 1248 3 49 14 800 1 31 50 865 9 34 09 901 7 35 50 FRONT...

Page 27: ...n n For standard installations use eight anchors For installations utilizing a side entrance wiring kit seven anchors may be used to reduce interference with conduit Anchors shall be HILTI KB TZ2 or e...

Page 28: ...MIN EFF EMBED HILTI KB TZ2 W 4 3 4 MIN HOLE DEPTH 10 MIN EDGE DISTANCE EQUIPMENT OUTLINE REAR OF UNIT FRONT OF UNIT 1 1 2 30 1 2 49 135 1 8 54 1 8 1 1 2 13 3 16 40 67 1 8 12 7 16 A PLAN VIEW SCALE NTS...

Page 29: ...from a Wye source for proper equipment operation The Eaton xStorage 400 unit is designed for operation on a grounded wye source of supply There is no additional connection point for a neutral conduct...

Page 30: ...not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required All conduit components and installation methods must be weatherproof Read and understan...

Page 31: ...lation site or as close as possible before unpacking 3 Remove the protective covering from the cabinet 4 Remove the packing material and discard or recycle in a responsible manner 5 Inspect the conten...

Page 32: ...22 Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Inspecting and Unpacking...

Page 33: ...he forklift openings near the bottom of the cabinet 4 4 2 2 U Un nllo oa ad diin ng g a an nd d P Plla ac ce em me en nt t o of f t th he e E Ea at to on n x xS St to or ra ag ge e 4 40 00 0 The Eaton...

Page 34: ...gure 10 and Figure 11 for the cabinet center of gravity measurements 3 Carefully align the xStorage 400 s conduit opening with the exposed conduit in the concrete pad and lower the xStorage 400 onto t...

Page 35: ...n and Operation Manual P 164001032 Rev 01 25 Figure 14 Forklift Opening Cover Plate Installation Forklift Opening Cover Lock Washer 4x 10 32 5 8 Torx Screw 4x Floor Anchor Location Unloading and Place...

Page 36: ...age rated gloves and electrical hazard footwear ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury A battery lift must be used...

Page 37: ...Bar Barrel Lug Mounting Hardware Assembly Sequence Bolt Head Conical Washer Flat Washer Bus Bar Threaded Clinch Nut Bolt Head Conical Washer Flat Washer Bus Bar Threaded Clinch Nut Lug Lug Lug Single...

Page 38: ...not already open open the front doors by lifting the latch from the bottom and turning to the right counterclockwise and swing the doors open 2 If not already removed remove the xStorage dead front pa...

Page 39: ...Figure 17 AC Power Terminal Locations Battery Power Terminals Factory Wired AC Input Output Terminals Ground Terminals Note xStorage 400 shown without doors to show detail 4 Ground the xStorage 400 a...

Page 40: ...r wiring from the utility source to the input terminals See paragraph 3 2 3 Power Wiring Considerations for wiring and termination requirements For a detailed view of the AC terminals see Figure 18 Fi...

Page 41: ...l and Monitoring panel are through conduits to the CMP mounted on an H Frame located adjacent to the xStorage 400 See Figure 19 for an example of the CMP installed to the right of the xStorage 400 The...

Page 42: ...C 1 Twisted Shielded Pair 22 Conduit 1 RS 485 BESS PM RS485 EAI TBC 2 RS 485 BESS PM RS485 SH EAI TBC 3 RS 485 Shield Site Input Meter Shorting Block SBB Switchgear CT s 8 C 12 Conduit 2 Site Input Me...

Page 43: ...n Customer Service Engineer must verify the operation of the xStorage 400 system and commission it Service personnel may request a copy of the completed Installation Checklist to verify all applicable...

Page 44: ...__________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________...

Page 45: ...r ra at tiio on n 5 5 1 1 S Sy ys st te em m S Su ub ba as ss se em mb blliie es s a an nd d C Co om mp po on ne en nt t L Lo oc ca at tiio on ns s Figure 20 System Subassembly Locations REMOTE BREAKE...

Page 46: ...001032 Rev 01 Figure 21 Inside of Door Components and Locations DOOR AJAR SENSOR 4X 1 PER DOOR HVAC CONTROL UNIT LOWER HYDROGEN LOUVER UPPER HYDROGEN LOUVER ECM INLET FILTERS 8X CROSS SECTION VIEW INS...

Page 47: ...pabilities The basic system consists of an inverter batteries cooling and heating equipment and a built in controller Figure 22 shows the main elements of the xStorage 400 Figure 22 Main Elements of t...

Page 48: ...is converted to DC current by the EnergyAware Inverters The current then flows to the batteries and the batteries will continue to charge until the programmed maximum State of Charge SOC Figure 23 Pa...

Page 49: ...The batteries will continue to discharge until the load drops below the programmed condition programmed time windows expire or the programmed minimum SOC is reached Figure 24 Path of Current Through x...

Page 50: ...lity to support xStorage 400 cooling heating communication and control loads The system will automatically switch into Charging mode as necessary to keep the batteries at the programmed SOC Figure 25...

Page 51: ...be opened by authorized personnel There is no internal user accessible control panel The control panel includes two power meters for measuring site power usage and xStorage 400 performance and two pus...

Page 52: ...rgy is depleted or a pre configured keep alive timer expires At this point the unit will gracefully shut down and await utility return Upon the utility return if the xStorage 400 is still online it au...

Page 53: ...s included as an appendix to this manual see paragraph 12 1 Battery Safety Data Sheets The electrical equipment of the xStorage 400 has been tested to ensure that it does not pose a significant threat...

Page 54: ...esting has shown that a thermal runaway in a single cell within a battery module will not release flammable gas into the cabinet or spread to neighboring cells and modules These test results provide a...

Page 55: ...ll include the presence of abnormally hot cells which may indicate the location of the failed battery cell 3 Evacuate the immediate area of all nonessential personnel 4 Secure utility power to the cab...

Page 56: ...46 Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Hydrogen Mitigation Procedure...

Page 57: ...NLY REFER TO THE APPROPRIATE COLUMN IN TABLE A 5 BESS IS DESIGNED FOR BOTTOM ENTRY ONLY MUST BE INSTALLED ON A LEVEL CONCRETE SURFACE WITH AMPLE EGRESS IN AN AREA FREE OF TREES AND FLOOD PLAIN 6 THE B...

Page 58: ...1 SBA4 1 SBA5 1 SBA2 1 480 VAC 8 C 12 C2 SITE INPUT METER PT SITE SWITCHGEAR A V B V C V CMP CBCMPB 1 2 3 480 VAC 4 C 12 C3 BESS METER CT BESS DISCONNECT CT A X1 A X2 B X1 B X2 C X1 C X2 CMP SBB1 1 S...

Page 59: ...to external devices focuses primarily on remote monitoring by customers and the Demand Response feature The communication to Eaton allows the customer to monitor system status and current telemetry or...

Page 60: ...50 Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Figure 30 Wireless Communications Antenna Location RIGHT SIDE REAR WIRELESS COMMUNICATIONS ANTENNA Communication...

Page 61: ...he xStorage 400 demand response energy service are described below M Ma ax xiim mu um m A Ac ct tiiv ve e S St ta at te e O Of f C Ch ha ar rg ge e S SO OC C Highest operational state of charge that t...

Page 62: ...is parameter is defined by the customer or the local utility energy provider This value is entered by the user in 24 hour time in hh mm format The EnergyAware Controller is organized to support two on...

Page 63: ...om Eaton that collects and analyzes data from connected power infrastructure devices providing Eaton with the insight needed to make recommendations and take action on the customer s behalf Like a sec...

Page 64: ...b app As critical alarms occur Eaton will acknowledge so you know when Eaton has diagnosed the alarm and pending notification of resolution 8 8 3 3 2 2 I In ns st ta alllliin ng g P Pr re ed diic ct t...

Page 65: ...Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 55 Figure 31 PredictPulse Dashboard At A Glance Page Figure 32 PredictPulse Dashboard Fleet View Predict Pulse Dashboard...

Page 66: ...56 Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Predict Pulse Dashboard...

Page 67: ...g and maintenance should be performed by qualified service personnel only Because each battery string is an energy source opening the battery circuit breaker does not de energize the voltage within th...

Page 68: ...ion Manual P 164001032 Rev 01 Table 9 Maintenance Schedule Continued Periodicity Activity Details Battery system Torque check battery system components Review battery data Perform battery system funct...

Page 69: ...nergy Storage System Description Eaton xStorage 400 Provides energy for up to 30 minutes at rated power 1 10 0 3 3 I In np pu ut t S Sp pe ec ciif fiic ca at tiio on ns s Operating Input Voltage Minim...

Page 70: ...C 73 F 9 F battery compartment Operating Altitude Maximum 2000 m 6560 ft above sea level Storage Temperature 5 C to 28 C 41 F to 82 F with batteries installed module SOC 20 25 C to 60 C 13 F to 140 F...

Page 71: ...ned on acceptance of this Agreement 1 INFORMATION ABOUT US 1 1 Eaton Corporation is registered in the United States of America and has its address at 1000 Eaton Boulevard Cleveland OH 44122 the Contra...

Page 72: ...Clause 6 1 3 GRANT AND SCOPE OF LICENSE 3 1 In consideration of you agreeing to abide by the terms of this Agreement Eaton hereby grants to you a limited non exclusive non transferable non sub licens...

Page 73: ...ing the confidentiality of your Credentials and for ensuring that each password is only used by employees granted access to the Product Software on your behalf You are liable for all transactions and...

Page 74: ...be able to continue using the Product Software 7 TRANSFER AND ASSIGNMENT RESTRICTIONS 7 1 You agree not to sell resell assign lease sub license encumber or otherwise transfer your interest in this Agr...

Page 75: ...licable used by or in connection with the Product Software without the prior written consent of Eaton xv not attempt to create any registration codes or passwords where applicable to allow unauthorize...

Page 76: ...ence We will report any such breach to the relevant law enforcement authorities and we will cooperate with those authorities by disclosing your identity to them In the event of such a breach your righ...

Page 77: ...her Eaton provided Materials 13 DISCLAIMER OF WARRANTY 13 1 To the extent permitted by applicable law you expressly acknowledge and agree that use of the product software is at your sole risk and that...

Page 78: ...er or for any breach misuse or infringement of Eaton s intellectual property rights under Clause 21 14 5 If you use the Product Software for commercial business or resale purpose we will have no liabi...

Page 79: ...e opinion you have violated your responsibilities Eaton reserves the right to investigate any violation of these terms and any conduct that affects the Product Software 19 DATA PROTECTION 19 1 For the...

Page 80: ...ay download extracts of any page s of the Materials solely for internal business purposes only Any paper or digital copies of any Materials which you have printed off or downloaded in any way must not...

Page 81: ...u acknowledge and agree that Eaton is not responsible or liable for a the availability or accuracy of such Third Party Links and Ads or b the contents products or services on or available from such Th...

Page 82: ...um extent permissible and the remaining provisions of the Agreement will remain in full force and effect and an enforceable term will be substituted reflecting our intent as closely as possible You ma...

Page 83: ...ed to agencies of the U S Government the Product Software is a commercial item as that term is defined at 48 C F R 2 101 consisting of commercial computer software and commercial computer software doc...

Page 84: ...ton Boulevard Mail Code 4N Cleveland OH 44122 Eaton Attn Global Data Protection and Privacy Office 1000 Eaton Boulevard Cleveland OH 44122 Email dataprotection eaton com Customer Service Contact Infor...

Page 85: ...1 W Wa ar rr ra an nt ty y To view the Eaton xStorage 400 warranty please click on the link or copy the address to download from the Eaton website Eaton Three Phase Product Warranty https www eaton c...

Page 86: ...76 Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 Warranty...

Page 87: ...ains valuable information critical to the safe handling and proper use of the product This MSDS should be retained and available for employees and other users of this product Commercial product name M...

Page 88: ...h and environment There is no hazard when the measures for handling and storage are followed In case of cell damage possible release of dangerous substances and a flammable gas mixture 2 Hazards Ident...

Page 89: ...plenty of water Consult a physician After contact with eyes Rinse immediately with plenty of water also under the eyelids for at least 15 minutes Seek medical treatment by eye specialist After ingest...

Page 90: ...open flames hot surfaces and sources of ignition Storage Requirements for storage rooms and vessels Storage at room temperature approx 20 C at approx 20 60 of the nominal capacity OCV approx 3 6 3 9...

Page 91: ...n Test method pHValue n a Flash point n a Lower explosion limits n a Vapour pressure n a Density n a Water solubility Insoluble Ignition temperature n a 10 Stability and Reactivity USA EU Stability St...

Page 92: ...rface water or sanitary sewer system 13 Disposal Considerations USA EU Advice on disposal For recycling consult manufacturer Contaminated packaging Disposal in accordance with local regulations 14 Tra...

Page 93: ...ity Passenger 5 kg G IATA packing instructions Cargo 965 IATA max quantity Cargo 35 kg G Description of the goods Lithium ion batteries Other applicable information Lithium equivalent 40 3g Wh rating...

Page 94: ...nogenic effect R43 May cause sensitization by skin contact R48 23 Toxic danger of serious damage to health by prolonged exposure through inhalation R49 May cause cancer by inhalation R50 Very toxic to...

Page 95: ...Eaton xStorage 400 Installation and Operation Manual P 164001032 Rev 01 85 Battery Safety Data Sheets...

Page 96: ...P 16400103201 P 164001032 01...

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