Eaton Vickers TZ Series Installation & Service Manual Download | Manualshive

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5004.03/EN/0496/M

Series TZ Hydraulic Cylinders

Installation & Service Manual

Vickers

®

Cylinders

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2
3
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Summary of Contents for Vickers TZ Series

Page 1: ...5004 03 EN 0496 M Series TZ Hydraulic Cylinders Installation Service Manual Vickers Cylinders ...

Page 2: ...ed 1996 All Rights Reserved Contents Introduction 1 Cylinder Installation 2 Troubleshooting 3 Service 4 Exploded View 6 Maintenance 6 Seal Kits 8 Replacement Parts 10 How to Order 16 Model Code Cylinder Identification 17 ...

Page 3: ...has been arranged to cover the vast majority of available options there will be occasions when an option which cannot be coded will be required When such an option has been specified enter an X for the appropriate item in the model code For example an application which requires a custom thread on the end of the piston rod an X is inserted for item 7 The cylinder will include a unique five digit de...

Page 4: ...od Piping connections All piping connections should be deburred and the system thoroughly flushed to purge all contaminants prior to connecting cylinder ports Care should be taken to prevent over tightening of the piping connections Cylinder operation Cycle cylinder a few times with reduced load and pressure Hydraulic cylinders may be erratic due to trapped air but will normally purge themselves a...

Page 5: ...dirty environment Clean and flush the entire system deburr connections y Worn rod wiper Shield piston rod area from direct contact with contaminant Impact damage or b k t Lack of or improperly adjusted cushions Reference adjustment instructions in this manual g broken parts Load and piston speed combination exceeds cylinder cushion capacity Consult your VIckers Sales Engineer Lack of or improperly...

Page 6: ...artridge in a similar fashion 6 Lightly lubricate the new rod seal wear band and wiper Install them in the cartridge as shown in Figure 2 Carefully lead the outside sealing edge into each groove Be careful not to damage the seal or wiper Rod seal Wiper Wear band Figure 2 7 Carefully replace the cartridge on the rod so that seal or wiper lips are not damaged when placing them over the piston rod Th...

Page 7: ...2 100 135 2 1 2 135 180 3 3 1 2 250 340 3 3 1 2 250 340 4 4 1 2 400 540 4 4 1 2 400 540 5 5 1 2 550 740 5 5 1 2 550 740 Table 3 Plastic face seal Elastomer energizer Figure 3 14 Cylinder body O rings are easily removed using a thin blade tool Care should be taken to avoid damaging the surface finish in the groove with the tool 15 Metallic cushion sleeves can be replaced by removing the snap ring s...

Page 8: ...ve damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation 2 Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before...

Page 9: ...hydraulic system and careful selection of it should be made with the assistance of a reputable supplier Proper selection of oil assures satisfactory life and operation of system components with particular emphasis on hydraulic pumps Any oil selected for use with pumps is acceptable for use with valves cylinders or motors Order literature 694 for oil selection recommendations Adding Fluid to the Sy...

Page 10: ...ZLP 6533L TZHL 6533L TZKM 6533L TZLP 6543T TZHL 6543T TZKM 6543T TZLP 6633N TVHN 6633L TVHN 6643T TVHN 5 2 2 1 2 3 3 1 2 6533N TZKM 6533N TZLP 6533N TZMU 6533N TZNV 6533L TZKM 6533L TZLP 6533L TZMU 6533L TZNV 6543T TZKM 6543T TZLP 6543T TZMU 6543T TZNV 6633N TVKQ 6633L TVKQ 6643T TVKQ 6 2 1 2 3 3 1 2 4 6533N TZLP 6533N TZMU 6533N TZNV 6533N TZNW 6533L TZLP 6533L TZMU 6533L TZNV 6533L TZNW 6543T TZ...

Page 11: ...9 Exploded view Figure 5 1 10 13 12 11 15 16 29 18 23 26 28 14 14 27 17 18 25 21 22 2 5 3 6 29 4 7 8 27 ...

Page 12: ... option 1 7948 040 7948 040 7948 050 7948 050 13 Piston 1 TV53CF0E7 TV53CF0J7 TV53DF0J7 TV53DF0L7 14 Body O ring 2 353270 353270 353208 353208 15 Retainer ring Cap end Cap cushioned cylinders only 1 5194 75 DG 5194 75 DG 5194 100 DG R 5194 100 DG R 16 Cushion sleeve Cap end Cap cushioned cylinders only 1 SH 92 B 15 SH 92 B 15 SH 92 B 20 SH 92 B 20 17 Cushion adjusting screw 2 req d if cushioned bo...

Page 13: ...LG1C TV93NG1C TV93QG1C 11 1 7949 063 7949 063 7949 063 7949 080 7949 080 7949 080 12 1 7948 063 7948 063 7948 063 7948 080 7948 080 7948 080 13 1 TV53EF0J7 TV53EF0L7 TV53EF0N7 TV53GF0L7 TV53GF0N7 TV53GF0Q7 14 2 200131 200131 200131 380648 380648 380648 15 1 5194 100 DG R 5194 100 DG R 5194 100 DG R 5194 125 DG 5194 125 DG 5194 125 DG 16 1 SH 92 B 25 SH 92 B 25 SH 92 B 25 SH 92 B 32 SH 92 B 32 SH 9...

Page 14: ...1C TV93UK1C 11 1 7949 100 7949 100 7949 100 7949 125 7949 125 7949 125 12 1 7948 100 7948 100 7948 100 7948 125 7948 125 7948 125 13 1 TV53HF0N7 TV53HF0Q7 TV53HF0S7 TV53KF0Q7 TV53KF0S7 TV53KF0U7 14 2 353789 353789 353789 200171 200171 200171 15 1 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 5194 131 HD 16 1 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 SH 92 B 40 17 1 or 2 ...

Page 15: ...1C 11 1 7949 125 7967 0600 7967 0600 7967 0600 7967 0600 7967 0700 12 1 7948 125 7963 0600 7963 0600 7963 0600 7963 0600 7963 0700 13 1 TV53KF0U7 TZ53LF0S7 TZ53LF0U7 TZ53LF0U7 TZ53LF0W7 TZ53MF0U7 14 2 200171 924862 924862 924862 924862 924864 15 1 5194 131 HD 5194 150 DG 5194 150 DG 5194 150 DG 5194 150 DG 5194 187 HD 16 1 SH 92 B 40 SH 92 B 60 SH 92 B 60 SH 92 B 60 SH 92 B 60 SH 92 B 70 17 1 or 2...

Page 16: ...on 1 TZ53MF0U7 TZ53MF0W7 TZ53MF0W7 TZ53MF0Z7 14 Body O ring 2 924864 924864 924864 924864 15 Retainer ring Cap end Cap cushioned cylinders only 1 5194 187 HD 5194 187 HD 5194 187 HD 5194 187 HD 16 Cushion sleeve Cap end Cap cushioned cylinders only 1 SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 17 Cushion adjusting screw 2 req d if cushioned both ends 1 or 2 TV95 160 TV95 160 TV95 160 TV95 160 18 C...

Page 17: ...49 200 7949 200 12 1 7948 200 7948 200 7948 200 7948 200 7948 200 13 1 TV53NF0U7 TV53NF0W7 TV53NF0W7 TV53NF0Z7 TV53NF0Z7 14 2 924865 924865 924865 924865 924865 15 1 5194 206 HD 5194 206 HD 5194 206 HD 5194 206 HD 5194 206 HD 16 1 SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 SH 92 B 70 17 1 or 2 TV95 160 TV95 160 TV95 160 TV95 160 TV95 160 18 1 or 2 02 147747 02 147747 02 147747 02 147747 02 147747...

Page 18: ...er Custom Cylinders New Cylinders Although the model code has been arranged to cover the vast majority of available options there will be occasions when you require an option which cannot be coded When specifying such an option enter an X for the appropriate item in the sixteen digit model code then describe your requirements For example if you have an application which requires a custom thread on...

Page 19: ... Cap Square Flange 14 ME6 Cap Rectangular 15 MT4 Intermediate Trunnion 16 MT2 Cap Trunnion Code Mounting style 17 MT1 Head Trunnion 21 MX2 Cap Extended Tie Rod 22 MX3 Head Extended Tie Rod 23 MX1 Both Ends Extended Tie Rod 25 Double Rod Side Lug Code Other mounting styles 24 No Mount 26 Double Rod Tapped 28 Double Rod Keyed Side Lug 29 Double Rod Keyed Tapped 31 Double Rod Rectangular Flange 32 Do...

Page 20: ...n no attachment 9 Intermediate male UN thread G Grooved end K Extended small male UN thread M Extended intermediate male UN thread Rod end type metric Code Rod End Style 0 Intermediate male metric thd 1 Short female metric thread L Extended small male metric thread N Extended intermediate male metric thread Code Port Style For maximum reliability SAE ports are recommended 1 NPTF 2 Oversize NPTF Wh...

Page 21: ...roke length from 00 inches through 99 inches The third indicates fractions of an inch per the following codes Code Fraction Code Fraction 0 0 8 1 2 1 1 16 9 9 16 2 1 8 A 5 8 3 3 16 B 11 16 4 1 4 C 3 4 5 5 16 D 13 16 6 3 8 E 7 8 7 7 16 F 15 16 Extra rod projection C dimension Item 15 indicates inches from 0 through 9 Item 16 indicates fractions of an inch per codes shown for item 14 3 1 2 4 or 10 1...

Page 22: ...10 ISO 9001 CERTIFICATED FIRM DET NORSKE VERITAS INDUSTRY BV THE NETHERLANDS ACCREDITED BY THE DUTCH COUNCIL FOR CERTIFICATION Reg No 24 Quality System Certified Products in this catalog are manufactured in an ISO 9001 certified site Information contained in this catalog is accurate as of the publication date and is subject to change without notice Performance values are typical values Customers a...

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