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Driver Instructions

Fuller Heavy-Duty 

Transmissions

TRDR0250 EN-US

October 2007

Video Instruction Available

Instructional videos are available for download at no  

charge at roadranger.com

Videos are also available for purchase. To order, call  

1-888-386-4636. Ask for item # RRSD0002

Summary of Contents for Roadranger TRDR0250

Page 1: ... Transmissions TRDR0250 EN US October 2007 Video Instruction Available Instructional videos are available for download at no charge at roadranger com Videos are also available for purchase To order call 1 888 386 4636 Ask for item RRSD0002 ...

Page 2: ...in neutral set the parking brakes AND block the wheels When parking the vehicle or leaving the cab always place the shift lever in neutral and set the parking brakes When towing the vehicle the output shaft of the transmission must not be allowed to spin or turn If the vehicle is towed with the drive wheels still in contact with the road surface the vehicle axle shafts or driveline must be removed...

Page 3: ...Table of Contents Introduction Shift Lever Pattern and Shifting Instructions 1 General Information Overview 2 Lubrication Proper Lubrication 5 ...

Page 4: ...tions T Twin countershaft transmission X Denotes overdrive model with direct shift pattern 8 11 14 x 100 Nominal torque capacity lbs ft 6 Denotes New Generation model with multi mesh gearing 7 Seven forward speeds A or B Following numbers denotes a specific set of gear ratios ...

Page 5: ...ble Clutching Procedure Section The longer lever throw in 6th and 7th gear positions provide greater clutching gear tooth contact Skip Shifting After becoming proficient in shifting you may want to skip some of the ratios This may be done ONLY when operating conditions permit depending on the load terrain and road speed Optional Equipment The Clutch Brake For easier and faster gear engagement some...

Page 6: ...ver downshift at too high of a road speed In most cases depending on the engine and the axle ratios you can save valuable fuel by operating the engine at less than governed RPM while cruising in 7th Double Clutching Procedure When ready to make a shift 1 Depress pedal to disengage clutch 2 Move gear shift lever to neutral 3 Release pedal to engage clutch a Upshifts decelerate engine until engine R...

Page 7: ...he gear shift lever in the neutral position the operator is able to control the RPM of the mainshaft gears since they are reg ulated by engine RPM This procedure enables the operator to match the RPM of the mainshaft gears with those of the mainshaft driven by the vehicle s rear wheels ...

Page 8: ...f these procedures are closely followed 1 Maintain lubricant level and inspect regularly 2 Follow maintenance interval chart 3 Use the correct grade and type of lubricant 4 Buy lubricant from an approved dealer Mixing of Oil Types CAUTION Never mix engine oils gear oils in the same transmission Engine oils and gear oils may not be compatible mixing can cause breakdown of the lubricant and affect c...

Page 9: ...h an oil pump or cooler kit to insure proper lubrication Lube Change Intervals Lubricant changes should be based on a combination of the intervals shown in TCMT 0021 Lubrication Specification MANUAL and user judgement based on the application and operating environment Extending drain intervals beyond those shown in the tables is not recommended and will put warranties at risk Note The first lube c...

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Page 11: ...oducts with all options installed Although every attempt has been made to ensure the accuracy of information contained within Eaton makes no representation about the completeness correctness or accuracy and assumes no responsibility for any errors or omissions Features and functionality may vary depending on selected options For spec ing or service assistance call 1 800 826 HELP 4357 or visit www ...

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