Eaton PowerPass 9PXPPDM1 User Manual Download Page 5

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Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide

P-164000200 Rev 4

Table of Contents

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Models

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System Configuration Options

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9PX PPDM Models

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9PX Transformer Models

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Safety

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Safety Warnings

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Equipment Installation

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Inspecting the Equipment

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Checking the Accessories

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Tower Setup

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Rackmount Setup

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Installing the Rails

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Installing the Cabinet

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Electrical Installation

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9PXPPDM2 Electrical Installation

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Requirements

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Procedure

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9PXTFMR11 Electrical Installation

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Requirements

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Procedure

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9PXPPDM1 and 9PXTFMR5 Electrical Installation

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Requirements

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Procedure

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Voltage Selection

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9PXPPDM1 and 9PXPPDM2 Voltage Selection

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Settings

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Procedure

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9PXTFMR5 Voltage Selection

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Settings

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Procedure

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Summary of Contents for PowerPass 9PXPPDM1

Page 1: ...Eaton 9PX PowerPass Distribution Modules and Transformers 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide For use with 9PX 5000 6000 8000 11000 VA UPS Models...

Page 2: ...the user will be required to correct the interference at his own expense EN 62040 2 Some configurations are classified under EN 62040 2 as Class A UPS for Unrestricted Sales Distribution For these con...

Page 3: ...irectives 2006 95 EC Council Directive on equipment designed for use within certain voltage limits 2004 108 EC Council Directive relating to electromagnetic compatibility The EC Declaration of Conform...

Page 4: ...onal information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead...

Page 5: ...Checking the Accessories 7 Tower Setup 9 Rackmount Setup 10 Installing the Rails 11 Installing the Cabinet 12 4 Electrical Installation 15 9PXPPDM2 Electrical Installation 16 Requirements 16 Procedure...

Page 6: ...ge Selection 32 Settings 32 Procedure 33 6 Startup 35 Startup with the UPS 35 Plug Receptacle Connections 37 System Configuration Connections 40 7 Maintenance Bypass 45 Using Maintenance Bypass 45 Ret...

Page 7: ...ovide surge protection if the UPS is not present S Provide extra surge protection when the UPS is present S Replace or upgrade the UPS without losing power to the protected equipment using the Mainten...

Page 8: ...t Cover with Center Cover Attached all models Front Cover with Center Cover Removed to Access Bypass Switch 9PX PPDMs only Front Cover with Center Cover Open to Access Voltage Selection Switch all mod...

Page 9: ...nfigured with a 5000 VA 9PX UPS S 9PXPPDM1 configured with a 6000 VA 9PX UPS S 9PXPPDM2 configured with a 5000 VA 9PX UPS S 9PXPPDM2 configured with a 6000 VA 9PX UPS 9PX Transformer Models The 9PX Tr...

Page 10: ...INTRODUCTION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 4...

Page 11: ...door environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum S For models with terminal block wired output...

Page 12: ...SAFETY Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 6...

Page 13: ...ping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim f...

Page 14: ...Mounting brackets and mounting screws for rackmount cabinet installation in the accessory box 9PXTFMR11 models only 1 Transformer cable used from UPS Output to Transformer Input in the accessory bag 9...

Page 15: ...in the appropriate 9PX UPS user s guide for your system configuration NOTE Eaton recommends a minimum of 150 mm 5 9 free space behind the UPS rear panel 2 Position the cabinet upright Turn the Eaton l...

Page 16: ...2 Joining Brackets 9PXTFMR11 9PX 240V EBM and 9PX 11k UPS shown 6 Continue to Electrical Installation on page 15 Rackmount Setup NOTE The order of a rackmount installation from top to bottom is the 9...

Page 17: ...below the UPS if the EBM is not installed in this configuration 3 Place the rails on the inside of the rack posts with the cabinet mounting flanges facing inside the rack The L Left or R Right letter...

Page 18: ...former Refer to shutdown instructions in the appropriate 9PX UPS user s guide for your system configuration 2 Place the cabinet on a flat stable surface with the front of the cabinet facing you 3 Alig...

Page 19: ...5 Secure the front of the cabinet to the rack with two M6x12 mm round head screws Note the position of the screws in the installation front view see Figure 6 UPS EBM 9PX Transformer or 9PX PPDM Two M...

Page 20: ...EQUIPMENT INSTALLATION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 14...

Page 21: ...rent protection for the output AC circuit s is to be provided by others S For 9PXPPDM1 and 9PXTFMR5 only For pluggable equipment the socket outlet shall be installed near the equipment and shall be ea...

Page 22: ...ing requirements S 30A circuit with short circuit and overcurrent protection S 208 240 Vac S Single phase S 50 60 Hz S Breaker must be wall mounted and readily accessible to the operator S Flexible me...

Page 23: ...s on page 52 3 On the front cover unsnap and remove the square center cover 4 Verify that the bypass switch is in the UPS normal position S If the bypass switch is set to UPS replace the square center...

Page 24: ...uit leaving approximately 0 5m 2 ft of exposed wire Attach a flexible metal fitting to the end of each conduit 8 On the UPS insert each conduit through a wiring access entry Strip 9 mm 0 35 of insulat...

Page 25: ...Block Table 4 9PXPPDM2 Wiring Specifications Terminal Position 9PXPPDM2 Wire Function Terminal Wire Size Rating Tightening Torque 1 Source Input Line 1 10 16 mm2 8 6 AWG 1 8 0 22 Nm 16 2 lb in 2 Sour...

Page 26: ...and overcurrent protection S 208 240 Vac S Single phase S 50 60 Hz S Breaker must be wall mounted and readily accessible to the operator S Flexible metal conduit recommended for ease of service and ma...

Page 27: ...the cover and screw see Figure 12 OUTPU T OUTPU T NORMAL AC SOURCE NORMAL AC SOURCE 208V 240V SELEC T Remove Screw Punch Out Knock out Holes Normal AC Source Output Figure 12 Removing the Terminal Bl...

Page 28: ...connections terminals 4 6 observe the following S Connect 4 and 6 line to line for 240V S Connect 5 and 6 line to neutral for 120V S Connect 4 and 5 line to neutral for 120V 10 Connect 7 output ground...

Page 29: ...AWG 6 Output Line 2 6 AWG 7 Output Ground 6 AWG Use 6 AWG for 9PXTFMR11 90_C copper wire minimum 11 Attach the cable gland to the panel 12 Replace the terminal block cover and secure with screw 13 Co...

Page 30: ...00 Rev 4 24 Figure 14 shows the 9PXPPDM1 block diagram To UPS Output Transformer AC Input Transformer AC Output From UPS Input Voltage Selection 30A MB L6 30R 5 20R x3 20A CB 30A L14 30R 5 20R x3 30A...

Page 31: ...AC Output L1 L2 N 120 120 5 20R x3 20A CB 20A CB 20A CB 20A CB L1 L2 G G 5 20R x3 5 20R x3 5 20R x3 L6 30P 30A 5 20R x3 5 20R x3 Figure 15 9PXTFMR5 Block Diagram Procedure For the 9PXPPDM1 and 9PXTFMR...

Page 32: ...pass switch is set to UPS replace the square center cover and go to Step 5 S If the bypass switch is set on Bypass instead turn the bypass switch to the UPS normal position see Figure 16 Replace the s...

Page 33: ...UPS output voltage The L14 30 and all low voltage receptacles use the transformer and the voltage switch determines the voltage NOTE The 9PXTFMR11 does not have a voltage switch The voltage must be w...

Page 34: ...Voltage Settings Input Voltage from UPS 9PXPPDM1 Output Voltage 208V Switch Position Default 240V Switch Position L6 30R 5 20R L14 30R L6 30R 5 20R L14 30R 200 231 115 231 115 200 100 200 100 208 240...

Page 35: ...left side Phillips head screws that secure the front cover see Figure 17 Remove Screws 208V 2 4 0 V NORMAL BYPASS Figure 17 Remove the Front Cover Screws 3 Open the front cover from the left side see...

Page 36: ...XTFMR5 I O Voltage Settings Input Voltage from UPS 9PXTFMR5 Output Voltage 208V Switch Position 240V Switch Position 5 20R 5 20R 200 115 100 208 120 104 220 127 110 230 133 115 240 138 120 250 144 125...

Page 37: ...ront cover from the left side see Figure 20 208V 2 4 0 V UPS B Y P A S S Figure 20 Open the Front Cover 4 Turn the switch to the selected voltage 5 Close the front cover and secure it with the two Phi...

Page 38: ...I O Voltage Settings for Voltage Selection Terminal Block Input Voltage from UPS 9PXTFMR11 Output Voltage 208V Setting 240V Setting HV LV HV LV 200 231 115 200 100 208 240 120 208 104 220 254 127 220...

Page 39: ...240V SELEC T Normal AC Source Output Figure 21 Remove the Voltage Selection Terminal Block Cover 2 On the voltage selection terminal block use 6 AWG wire to connect a jumper from the middle terminal t...

Page 40: ...VOLTAGE SELECTION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 34...

Page 41: ...commended upstream protection For European models also refer to the recommendations for downstream protection NOTE Before startup refer to the 9PX UPS EBM MBP user s guides for additional configuratio...

Page 42: ...the UPS beep approximately three seconds After the UPS is turned on it conducts a self test and enters Normal mode The indicator remains on indicating that power is available to your equipment 7 Confi...

Page 43: ...into the appropriate L1 or L2 receptacle group as illustrated in Figure 23 through Figure 28 CAUTION S Observe the appropriate load output limits when connecting for your model CIRCUI TBREAKER 120V 2...

Page 44: ...L2 receptacle group is 22 5A Figure 24 9PXTFMR5 L2 Load Output Limits 4 5 20R 1 L14 30R CIRCUI T BREAKER 240V 30 A CIRCUI T BREAKER 240V 50A 208V 240V SELEC T OUTPU T 120V 20 A OUTPU T 120V 20 A CIRC...

Page 45: ...tage is 240V the total output current maximum is 45 8A for either the L2 receptacle group or the L 2 terminal 9PXTFMR11 L 2 Terminal 9PXTFMR11 L2 Receptacle Group 4 5 20R 1 L14 30R 1 L14 30R Figure 26...

Page 46: ...utput Limits System Configuration Connections This section provides illustrations of 9PX PPDM and 9PX Transformer system configuration connections NOTE The installation diagrams in this section depict...

Page 47: ...cted to UPS Output Connector UPS 9PXTFMR5 Figure 29 9PXTFMR5 with 9PX5000 or 9PX6000 UPS Kits 9PX5KTF5 and 9PX6KTF5 9PX PPDM Connected to AC Source Input Power Input from 9PX PPDM Connected to UPS Out...

Page 48: ...ed to UPS Output Connector Figure 31 9PXPPDM2 with 9PX5000 or 9PX6000 UPS Kits 9PX5KP2 and 9PX6KP2 MBP Connected to AC Source Input Power From MBP UPS Input Connection to UPS Normal AC Source Connecti...

Page 49: ...Connected to AC Source Input Power Load Output If Terminal Block Wired Load Output If Plugged into Receptacles Output from UPS Connected to 9PX Transformer Normal AC Source Input Connector EBM 9PXTFMR...

Page 50: ...STARTUP Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 44...

Page 51: ...eature is resident on the 9PXPPDM1 and 9PXPPDM2 models NOTE You can assemble a system configuration that provides maintenance bypass by adding a 9PX Maintenance Bypass MBP See Figure 32 on page 42 for...

Page 52: ...ble from the UPS Disconnect the 9PX PPDM input and output cords from the UPS see System Configuration Connections on page 40 for connection illustrations 8 Remove the UPS Return to Normal UPS Protecti...

Page 53: ...t voltage through the front panel refer to the UPS user s guide 6 On the 9PX PPDM front cover unsnap and remove the square center cover 7 Turn the bypass switch on the 9PX PPDM to the UPS normal posit...

Page 54: ...MAINTENANCE BYPASS Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 48...

Page 55: ...condensing Altitude 10 derating over 1000m The altitude shall not exceed 3000m Dimensions WxDxH 440 645 130 mm 17 3 25 4 5 1 440 645 130 mm 17 3 25 4 5 1 440 685 130 mm 17 3 27 0 5 1 440 700 130 mm 17...

Page 56: ...Output Voltage Efficiency Voltage Adjustable Frequency Range Output Protection 9PXTFMR5 5000 VA 5000W 120V 2 isolated 92 Linear Load 4 60 Hz 3 Hz 1 UL 489 type 30A double pole CB 4 UL 489 type 20A CB...

Page 57: ...tegories C2 CISPR22 Class A FCC Part 15 Class A Table 15 Power Connections Model Input Connection Output Outlets 9PXTFMR5 1 L6 30P power cord 0 9m 2 3 ft 18 5 20R 9PXPPDM1 1 L6 30P power cord 0 9m 2 3...

Page 58: ...120V 20 A MAIN CIRCUI T BREAKER 240V 30 A AC INPU T CIRCUI T BREAKER 120V 20 A CIRCUI T BREAKER 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTP...

Page 59: ...DM2 CIRCUIT BREAKER 240V 30 A OUTPUT NORMAL AC SOURCE CIRCUIT BREAKER 240V 50A 208V 240V SELECT OUTPUT 120V 20 A OUTPUT 120V 20 A CIRCUIT BREAKER 240V 20 A CIRCUIT BREAKER 240V 20 A OUTPUT 120 240V 30...

Page 60: ...Output Receptacle 6 5 20R Output Receptacles 1 Main Circuit Breaker One 240V 30A 2 Output Circuit Breakers Two 120V 20A AC Source CIRCUI T BREAKER 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A CIRCUI...

Page 61: ...d behind the UPS front cover S Version number if available S Date of failure or problem S Symptoms of failure or problem S Customer return address and contact information If repair is required you wil...

Page 62: ...SERVICE AND SUPPORT Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 56...

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