Eaton Power Xpert C445 User Manual Download

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Appendix C—Optional Communication Cards

278

Power Xpert C445 Global Motor Management Relay

MN042003EN—January 2019

www.eaton.com

Instance Attributes

Sr. No.

Attribute ID

Access

Data Type

Attribute

Name

Attribute

Description

1 (0x1)

Get/Set

USINT

Remote Modbus Address

2 (0x2)

Get/Set

USINT

Remote Modbus Baud Rate

3 (0x3)

Get/Set

USINT

Remote Modbus Parity and Stop Bits

4 (0x4)

Get/Set

USINT

Remote Modbus TX Mode

5 (0x5)

Get/Set

UINT

Remote Modbus Communication Timeout Remote Modbus Communication Timeout

6 (0x6)

Get/Set

UINT

Base Control Module USB Modbus
CommTimeout

Base Control Module USB Modbus CommTimeout

7 (0x7)

Get/Set

UINT

User Interface USB Modbus
CommTimeout

User Interface USB Modbus CommTimeout

8 (0x8)

Get/Set

UINT

Modbus Scan Data

9 (0x9)

Get/Set

UINT

Modbus Scan List

Table 107. Motor Monitoring Object—Class 0xA1 (161)

Class Services

Service
Code

Service Name

0x0E

Get Attribute Single

Instance Services

Service
Code

Service Name

0x0E

Get Attribute Single

0x10

Set Attribute Single

Class Attributes

Sr. No.

Attribute ID

Access Rule Data Type

Name

Attribute

Description

1 (0x1)

Get

UINT

Revision

Revision of this object

2 (0x2)

Get

UINT

Max Instance

Maximum instance number of an object currently created
in this class level of the device.

3 (0x3)

Get

UINT

Number of Instances

Number of object instances currently created at this class
level of the device.

Instance Attributes

Sr. No.

Attribute ID

Access

Data Type

Attribute

Name

Attribute

Description

1 (0x1)

Get

USINT

Motor State (enum)

2 (0x2)

Get

UINT

Speed (RPM)

3 (0x3)

Get

INT

Torque

4 (0x4)

Get

UINT

Efficiency in percent

5 (0x5)

Get

USINT

PTC Status

6 (0x6)

Get

UDINT

Number of Motor Starts

7 (0x7)

Get

UINT

Number of Contactor Operations During
Last Hour

Number of Contactor Operations During Last Hour

8 (0x8)

Get/Set

UDINT

Number of Motor Starts User

9 (0x9)

Get

UDINT

Number of Operating Seconds

10 (0xA)

Get/Set

UDINT

Number of Operating Seconds (user)

11 (0xB)

Get

UINT

Last Measured Starting Time. Time to get
up to speed.

Last Measured Starting Time. Time to get up to speed.

12 (0xC)

Get

UDINT

Motor Run Time Latest Run - How long the
motor was running last time.

Motor Run Time Latest Run - How long the motor was
running last time.

13 (0xD)

Get

UDINT

Motor Run Time Total

Table 106. Modbus Object—Class 0xA0 (160), continued

Summary of Contents for Power Xpert C445

Page 1: ... GmbH Hein Moeller Str 7 11 53115 Bonn Germany US Eaton Corporation W126N7250 Flint Drive Menomonee Falls WI 53051 Power Xpert C445 Global Motor Management Relay User Manual Effective January 2019 Supersedes February 2017 ...

Page 2: ......

Page 3: ...PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise fo...

Page 4: ...ct information You can also find information on local distributors or Eaton s sales offices Website Address www eaton com c445 EatonCare Customer Support Center Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and infor...

Page 5: ...sitions 10 Clearance 11 C445 Module Assembly 12 C445 Mounting 15 C445 Surface Mounting on DIN rail 15 C445 Mounting Dimensions DIN Rail and Panel Mount 16 Monitoring User Interface C445UM Mounting Dimensions 20 Motor Wiring Connections Typical 26 Motor Connections for Standard Overload Control 27 Power and I O Wiring 34 Digital Outputs 38 Base Control Module DIP Switches 41 CHAPTER 4 SYSTEM CONFIG...

Page 6: ...ring 140 Monitoring Parameters 141 CHAPTER 8 C445UM MONITORING USER INTERFACE C445UM Overview 146 C445UM Setup Wizard 147 C445UM LED and Button Overview 148 C445UM Monitoring 149 C445UM PRG Menu Customizing Settings 150 Customizing Settings in PRG Menu 151 C445UM Fault and Event Diagnostics 152 C445UM User Interface Settings 154 C445UM Security 155 C445UM Services 155 CHAPTER 9 C445 LOGIC ENGINE A...

Page 7: ...rnet Card C445XC E 221 Ethernet Communication Card and DIP Switches 222 LED Status Indicators 224 Ethernet LED Indications 225 Configuration Using a Web Browser 225 Configuration Using an EDS File 226 Configuring Using the inControl Software Tool 226 EtherNet IP Protocol 226 Object Details 227 Modbus TCP Protocol 291 PROFIBUS Communication Card 292 C445 Cyclic Polling 294 PROFIBUS Diagnostics 298 ...

Page 8: ...rol Module C445B Mounting Dimensions 16 Figure 23 Measurement Module C445MA Mounting Dimensions 17 Figure 24 Stacked Base Control Module C445B and Measurement Module C445MA Mounting Dimensions 18 Figure 25 Measurement Module C445MB Mounting Dimensions 19 Figure 26 Measurement Module C445MC Mounting Dimensions 19 Figure 27 User Interface Monitoring Option 20 Figure 28 Panel Cutout Options 20 Figure...

Page 9: ...User Interface 73 Figure 70 Isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc Power 75 Figure 71 Non isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power 75 Figure 72 120 Vac Inputs and 120 230 Vac Outputs C445 Power 76 Figure 73 Timing Diagram for the Star Delta Operation Mode 77 Figure 74 C445UM Monitoring User Interface 77 Figure 75 Isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc Power 79 Figure 76 ...

Page 10: ... 60 C 114 Figure 112 Example 1 Auto Time Mains Voltage Returns Before Auto Time Expires 122 Figure 113 Example 2 Auto Time Mains Voltage Does Not Return Before Auto Time Expires 123 Figure 114 Example 3 Short Time Mains Voltage Returns Before Short Time Expires 124 Figure 115 Example 4 Short Time Mains Voltage Does Not Return Before Short Time Expires 125 Figure 116 Example 5 Long Time Mains Volta...

Page 11: ...sformer Configuration Parameters 90 Table 18 Solenoid Configuration Parameters 94 Table 19 MCCB Configuration Parameters 99 Table 20 Contactor Feeder Configuration Parameters 103 Table 21 Configuration Parameter 106 Table 22 Stand Alone Ground Fault Module Configuration Parameters 109 Table 23 Parameters That Control the Transition Profile 112 Table 24 Basic Parameters 116 Table 25 Advanced Parame...

Page 12: ... Specifications 213 Table 73 PTC Specifications 213 Table 74 Measurement Module Specifications 214 Table 75 Measurement Module Frame Breaks 214 Table 76 EMC Emissions 214 Table 77 EMC Immunity 215 Table 78 Agency Certifications and Regulatory 215 Table 79 Physical Size Specifications 216 Table 80 Short Circuit Ratings North American CSA and UL 1 216 Table 81 Short Circuit Ratings IEC 216 Table 82 ...

Page 13: ...e 111 RTC Object Class 0xB0 176 284 Table 110 Parameter Access Object Class 0xAA 170 284 Table 112 BCM Object Class 0xB1 177 285 Table 113 Option Card Object Class 0xB3 179 286 Table 114 Port Object Class 0xF4 244 287 Table 115 TCP IP Object Class 0xF5 245 288 Table 116 Ethernet Link Object Class 0xF6 246 289 Table 117 Modbus TCP Function Codes 291 Table 118 Modbus Data Rate 293 Table 119 PROFIBUS...

Page 14: ...it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery Warnings and Cautions This manual contains clearly marked cautions and warnings which ar...

Page 15: ...unctionality into individual modules This allows the user to select the appropriate options for each module and combine them to meet the exact needs of their application The C445 also offers multiple pre programmed operation modes to support fast easy and error free installation for the majority of applications How to Use this Manual The purpose of this manual is to provide you with information ne...

Page 16: ...User interface X Accessory C445 B Family C445 Power Xpert C445 global motor management relay Options Options depend on module selected Family C445 Power Xpert C445 global motor management relay Module B Base Control Module C445 B A S A L N Outputs L 2 Form A NO 1 Form C NO NC latching N 2 Form A NO 1 Form C NO NC non latching Supply Voltage A 120 240 Vac D 24 Vdc Version S Standard Inputs A 120 Va...

Page 17: ... diameter C445XG CT7 80 x 175 rectangular Modbus Adapter ELC CARS485 Analog ELC ANO4ANNN 4 analog inputs ELC ANO2NANN 2 analog outputs ELC ANO4NANN 4 analog outputs ELC ANO6ANNN 4 analog inputs and 2 analog outputs ELC TC04ANNN 4 thermocouple inputs ELC PT04ANNN 4 platinum thermocouple PT 100 Ohm inputs Digital ELC EX08NNDR 4 24 Vdc inputs and 4 relay outputs ELC EX08NNDT 4 24 Vdc inputs and 4 24 ...

Page 18: ... Catalog Number 17 300 300 5 Single Phase CT 1 25 inch dia hole UL CSA ANSI IEEE C57 13 50 400 Hz 600 Vac 10 kV relay class C50 accuracy 0 3 B0 1 2 8 32 brass terminals comes with mounting bracket kit C445MA 005_ XCT300 5 75 600 600 5 Single Phase CT 2 00 inch dia hole UL CSA ANSI IEEE C57 13 50 400 Hz 600 Vac 10 kV relay class C50 accuracy 0 3 B0 1 2 8 32 brass terminals comes with mounting brack...

Page 19: ... wiring harness 50 cm 16 AWG wires C445XU 050 Control user interface digital inputs wiring harness 100 cm 16 AWG wires C445XU 100 Control user interface digital inputs wiring harness 200 cm 16 AWG wires C445XU 200 Control user interface digital inputs wiring harness 300 cm 16 AWG wires C445XU 300 Control user interface digital inputs wiring harness 100 cm 1 mm2 wires C445XU 100CXH Description Cata...

Page 20: ...ction Figure 8 Base Module Features and Connections Front View DIP Switches Used for node addressing and configuration selections Output Status LEDs indicate the ON OFF status of each output Input Status LEDs indicate the ON OFF status of each input Inputs Four digital inputs available Must be purchased as 24 Vdc or 120 Vac Test Reset Used to manually trip the Base Control Module Also used to rese...

Page 21: ...ve temperature coefficient PTC protection Figure 10 Measurement Module Image Measurement Module Features 0 3 136 A pass through current measurement External CTs for applications up to 800 A Optional line voltage measurement and protection Optional positive temperature coefficient PTC protection DIN rail or panel mounting The Measurement Module is powered through its cable connection to the Base Co...

Page 22: ...opped and auto status LEDs Fault and warning LEDs Micro USB for connection to PC Optional password protection Safe remote mounting Power Xpert inControl Software Tool Basic Overview Power Xpert inControl device configuration and control software is a FDT DTM based Software Tool used for configuration of the C445 This tool has been developed to provide a simple interface for configuration monitorin...

Page 23: ...on is not responsible for damage incurred in shipping Unpacking Remove all packing material from the unit Check the unit for any signs of shipping damage If damage is found after unpacking report it to the freight company Retain the packaging materials for carrier to review Verify that the unit s catalog number and options match those stated on the order purchase form Storage It is recommended tha...

Page 24: ...erform all installation work with the specified tools and without the use of excessive force The C445 relay must only be mounted on a non combustible base Relevant mounting and installation instructions are provided in the following instruction leaflets IL043001EN for C44B Base Control Module IL043003EN for C445M Measurement Modules IL043002EN for C445UC Control User Interface IL042004EN for C445U...

Page 25: ... Motor Management Relay MN042003EN January 2019 www eaton com 11 Clearance Surrounding air temperature must be less than or equal to 60 C A 10 mm clearance between C445 and the enclosure door is recommended Figure 14 Clearance Dimensions 10 mm 0 39 10 mm 0 39 ...

Page 26: ...le C445M Measurement Module Accessory Cover C445XO TRTC Real Time Clock Module C445C Communications card s Figure 16 Option Cover Removal Do not remove or install modules while the device is powered Remove the blank cover on the base control module to install the Memory RTC C445XO RTC Module and or Communication Card C445XC If installing only the Memory RTC module put the blank cover back in place...

Page 27: ...nstallation Do not remove or install the module when the unit is powered Remove the C445B Option Cover as shown in Figure 16 The C445XO RTC module installation is facilitated by a notch on the upper right corner of the module to provide proper orientation of the module Firmly push the module into the C445B pocket until the module is completely seated Reinstall Option Cover ...

Page 28: ...ion is accomplished by firmly pushing the card downward into the C445B communications card pocket until the card is completely seated and the locking tab snaps into place Figure 19 Component Mating The C445B Base Module can be attached to the top of the C445MA Measurement module Orient both modules so the two 2 RJ12 jacks on the C445B module are on the same side as the RJ12 jack on the C445MA modu...

Page 29: ...lation of panel mount screws on all mount tabs are required The C445B base module may be installed directly on top of the C445MA Measurement Module by aligning the mating slots of the two devices and snapping them together If the two devices are to be panel mounted all four 4 panel mount tabs are required Table 6 Mounting Hardware The C445B C445MA combined assembly may be mounted on a 35 mm DIN Ra...

Page 30: ...m of two 2 mounting clips are required to panel mount the C445MA Mounting clip orientation is one clip on top and one on bottom of the unit Figure 22 Base Control Module C445B Mounting Dimensions MTG 34 1 34 MTG 95 3 74 45 1 78 80 3 15 101 3 97 112 4 41 PANEL MOUNT 2 M5 OR 10 35mm DIN RAIL MOUNT 6 22 6 25 PANEL MOUNT 2 M5 OR 10 PANEL MOUNT OPTION 2 69 2 72 62 2 43 36 1 48 44 1 67 ...

Page 31: ... Mounting Dimensions A minimum of two 2 mounting feet are required to panel mount the C445MA Foot orientation is one clip on top and one on bottom of the unit 64 2 50 PANEL MOUNT OPTION 1 97 3 81 34 1 34 PANEL MOUNT OPTION 2 62 2 43 69 2 72 PANEL MOUNT 2X M5 SAE 10 35mm DIN RAIL MOUNT 80 3 15 37 1 48 43 1 67 109 4 31 45 1 77 74 2 90 80 3 15 80 3 15 45 1 77 ...

Page 32: ...lay MN042003EN January 2019 www eaton com Figure 24 Stacked Base Control Module C445B and Measurement Module C445MA Mounting Dimensions 45 0 1 77 80 0 3 15 37 0 1 46 43 0 1 69 156 3 6 15 167 1 6 58 PANEL MOUNT OPTION 3 PANEL MOUNT 4 M5 OR 10 62 2 43 69 2 72 74 2 91 80 3 15 95 3 74 ...

Page 33: ... 25 Measurement Module C445MB Mounting Dimensions Figure 26 Measurement Module C445MC Mounting Dimensions 94 3 69 MTG 45 1 77 MTG 56 2 22 105 4 14 35mm DIN RAIL MOUNT PANEL MOUNT 2 M5 OR 10 45 1 78 37 1 48 116 4 55 75 2 95 MTG 100 3 94 MTG 112 4 41 90 3 56 PANEL MOUNT 4 M5 OR 10 35mm DIN RAIL MOUNT 46 1 80 37 1 48 84 3 31 8 0 31 ...

Page 34: ...and Wiring 20 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com Monitoring User Interface C445UM Mounting Dimensions Figure 27 User Interface Monitoring Option Figure 28 Panel Cutout Options ...

Page 35: ...Installation and Wiring Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 21 Figure 29 C445XG MOD C445 External Ground Fault Module Note Remove mounting tabs for DIN rail mount ...

Page 36: ...Chapter 3 Installation and Wiring 22 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com Figure 30 C445XG CT2 28 mm Diameter Zero Sequencing Ground Fault CT ...

Page 37: ...Chapter 3 Installation and Wiring Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 23 Figure 31 C445XG CT3 52 mm Diameter Zero Sequencing Ground Fault CT ...

Page 38: ...Chapter 3 Installation and Wiring 24 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com Figure 32 C445XG CT4 63 mm Diameter Zero Sequencing Ground Fault CT ...

Page 39: ...Chapter 3 Installation and Wiring Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 25 Figure 33 C445XG CT7 80 x 175 Rectangular Zero Sequencing Ground Fault CT ...

Page 40: ...ransformers may be connected to any C445 application Please follow the device manufacturer s instructions for connection information The C445 will support optional mains voltage monitoring with phase voltage connections to Terminals V1 V2 and V3 on any Measurement Module The C445 will support optional motor positive temperature coefficient PTC thermistors with device connections to Terminals T1 an...

Page 41: ...andard Overload Applications Figure 35 Motor Connections for Standard Overload Control with C445BD Legend Q1 Cable and motor protection Q11 Run contactor PTC Positive Temperature Coefficient PTC sensor CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD CH1 CH2 CH1 C445U I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 PTC MOTOR 3 L2 L3 PE L1 Us Us 24 VDC Optional Modbus Q11 Q1 ...

Page 42: ...or Connections for Standard Overload Control with C445BA Legend Q1 Cable and motor protection Q11 Run contactor PTC Positive Temperature Coefficient PTC sensor CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BA CH1 CH2 CH1 C445U I3 I4 IC IC IC Q1 Q1 Q2 Q2 Q3 C Q3 PE N L C D0 D1 CH2 PTC MOTOR 3 L2 L3 PE L1 Us Us 120 240 VAC Optional Modbus Q11 Q1 L1 ...

Page 43: ... purchase CTs from Eaton or use their own Table 7 C445 CT Offering Catalog Numbers XCT_ CTs Note 1 Order 3 per system Mounting XCT_ CTs Each XCT_CT comes with a bracket mounting kit for panel mounting Secondary terminals are 8 32 brass terminals with one flatwasher lockwasher and regular nut Dimensions XCT_ CTs Figure 37 XCT300 5 XCT600 5 inches XCT800 5 inches CT Range Description Qty 1 Use with ...

Page 44: ...ve a 1A secondary current should use the C445MA 2P4_ measurement module External CT Wiring Instructions 1 Pass primary motor lead through opening in CT in proper direction Perform for each phase Eaton XCT_CTs Pass through in direction H1 R H2 Customer Supplied CTs Follow manufacturer s directions 2 Attach wire to secondary output terminal on external CT and pass through C445MA 005_ in proper direc...

Page 45: ...T Wiring Diagram Terminal designations shown are for Eaton XCT family Customer supplied CTs may have different terminal designations or wiring Follow manufacturer s instructions for customer supplied CTs Figure 38 External CT Wiring Diagram L1 L2 L3 PE MOTOR Q1 C445MA 005 Q11 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 X1 H1 H2 H1 H2 X1 H1 H2 X1 ...

Page 46: ...C445BD Legend Q1 Cable and motor protection Q11 Run contactor External CT External Current Transformer connect in accordance with manufacturer s instructions PTC Positive Temperature Coefficient PTC sensor CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD CH1 CH2 CH1 C445U I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 1 2 3 4 5 6 7 8 PTC MOTOR 3 L2 L3 PE L1 Us Us 24 VDC Optional Modbus Q11 Q1 POTEN...

Page 47: ...al Transformers with C445BA Legend Q1 Cable and motor protection Q11 Run contactor External CT External Current Transformer connect in accordance with manufacturer s instructions PTC Positive Temperature Coefficient PTC sensor CH1 T1 T2 V1 V2 V3 C445M C445BA CH1 CH2 CH1 C445U C D0 D1 CH2 1 2 3 4 5 6 7 8 PTC MOTOR 3 L2 L3 PE L1 Optional Modbus Q11 Q1 POTENTIAL TRANSFORMER I1 I2 I3 I4 IC IC IC Q1 Q1...

Page 48: ...rovides communication card options and USB connectivity for real time data on the health and status of the motor Base Control Module provides the slot for optional communication cards the connectors for digital inputs and outputs the optional RS 485 Modbus connector the connector for powering the system the USB port and the DIP switches see Figure 41 The DIP Switch settings are dependent on the co...

Page 49: ...e Control Module The Base Control Module can be powered by one of the following sources Input Power Three options available AC powered 110 Vac 60 Hz 220 Vac 50 Hz or 24 Vdc Figure 43 Input Power Options Device and Motor Status Color Red Fault Yellow Warning Green No Fault Warning Flash Rate Mostly ON Actively polled 1s poll rate any protocol Mostly OFF Not being polled from the network CH1 CH2 Sta...

Page 50: ... System Configuration and Operation on Page 63 for additional information on the Operation modes of the C445 and what functionality is assigned certain inputs based on the Operation mode For more information on the Operation modes and Input wiring if Fieldwire is selected as one of the control sources refer to Chapter 5 System Configuration and Operation on Page 63 Below are wiring diagrams for th...

Page 51: ...To use this option pin 5 is shorted directly to pin 6 Pin 7 is connected through a switch or relay to the appropriate input The maximum wire length from pin 7 to the corresponding input is 10m DC Field Input wiring is accomplished with a 7 pin 5 00 mm pitch removable screw terminal plug Note When using Option 2 all wiring must meet PELV requirements Figure 47 DC Input Wiring Option 1 Isolated Figu...

Page 52: ...is not ordered as a latching relay then output 3 is controlled with one bit like outputs 1 and 2 This is the reason there are four bits in the Field Output Control word for controlling 3 outputs For more information on the Operation modes and associated output wiring refer to Chapter 5 System Configuration and Operation on Page 63 All the available outputs not used for an Operation mode can be con...

Page 53: ...odule where Output 3 is either a standard form C relay output or a latching form C relay output Output 3 operation as a standard form C relay output means the output will de energize and return the contacts to their normal state when the Base Control Module is powered off Output 3 operation as a latching relay output offers capability beyond what s available from a non latching or a standard relay...

Page 54: ...alled the DIP Switches on the Base Control Module are dedicated to the Ethernet Card s IP address In this case the RS 485 port must be configured via the Power Xpert inControl Software or via Modbus commands form a Modbus master The Modbus Register map is in Appendix D Note that even if there is no optional Ethernet or PROFIBUS communication card installed the DIP Switches can be set to allow the ...

Page 55: ...rol Module but the optional RS 485 Modbus port is included Figure 53 Base Control Module DIP Switches with Built In Modbus Figure 54 Base Control Module DIP Switches with PROFIBUS Card Table 9 Modbus Data Rate Figure 55 Base Control Module DIP Switches with Ethernet Card Note See Appendix C Optional Communication Cards for detailed information on each Communication Option B1 B0 Rate 0 0 Software C...

Page 56: ...ar this fault If the modules are connected to different RJ12 ports while the system is powered down no faults will be generated upon power up If one or both of the Measurement Module and User Interface are removed while the system is powered up or down and not plugged back into the Base Control Module a communication loss fault will be generated If the removed module is meant to be removed from th...

Page 57: ... be earth referenced near the motor frame Cable resistance as measured at the T1 T2 terminals must not exceed 10 ohms to retain short circuit monitoring along the entire length of the cable run 2 LEDs on the Measurement Module Figure 56 Measurement Module LED Overview Value Description 0 PTC ok no fault 1 PTC overtemperature fault 2 PTC shorted fault 3 PTC open fault Device and Motor Status Color ...

Page 58: ...d Figure 57 C445 System Connection Ground Fault Module When a Ground Fault Module is included in the C445 system it is connected between the Base Control Module and the User Interface Module as shown below or between the Base Control Module and the Measurement Module not shown The Ground Fault Module has 2 RJ12 ports on the bottom for connecting to the Base Control Module and the User Interface Mo...

Page 59: ...re looking for without requiring use of any documentation See Chapter 8 for more details on the Monitoring User Interface 2 The Power Xpert inControl Software configuration and monitoring tool This Software Tool may be downloaded free of change from the Eaton website It is a powerful Software Tool with many features including 1 Start up wizard for configuring the most critical motor nameplate para...

Page 60: ...t and Modbus Serial In order to use Ethernet the optional Ethernet card must be installed in the C445 Base Control Module Using Modbus serial can be accomplished via the optional RS 485 serial port on the Base Control Module or via a Micro USB port on either the Base Control Module or the optional User Interface module The Micro USB ports use a standard USB Micro USB cable This cable may be ordere...

Page 61: ...ontrol Module Refer to Installation and Wiring on Page 10 for information on setting the DIP Switches when an Ethernet Card is installed in the C445 Base Control Module The computer must then be configured with an IP address in the same range as the C445 Ethernet card Connect an Ethernet cable between the computer and the C445 Ethernet Card Enter the IP address of the C445 Ethernet Card on the com...

Page 62: ...e Ethernet card for the C445 also supports EtherNet IP An EtherNet IP master can configure C445 parameters via explicit messages Refer to Appendix C the EtherNet IP section for additional information 7 If a PROFIBUS option card is installed in the C445 Base Control Module read write parameters can be modified via the Configuration file sent from the master each time a connection is established to ...

Page 63: ...d then opened the saved configuration file for the C445 The wizard consists of 2 pages of parameters for single motor applications and 3 pages of parameters for two motor applications The two pages of parameters for single motor applications are shown below If changes are made to any parameters on this page and the user does not need to view the second page select the check mark to save the change...

Page 64: ...elay MN042003EN January 2019 www eaton com After modifying parameters on page 2 above select the check mark to save all changes and Exit the wizard To go back to page 1 select the left arrow key To Exit the Wizard and not save any changes select the Close button at the bottom right of the screen ...

Page 65: ...w eaton com 51 The third page for two motor applications is shown below This screen consists of all the Motor 2 parameters For additional information on the Power Xpert inControl Software Tool including the C445 parameter categories and the many features included in this tool refer to the User Manual publication MN040013EN ...

Page 66: ...odbus or Modbus TCP master and writing to the RTC parameters Refer to the Modbus register map in Appendix D The RTC parameters begin with Modbus register 4000 Each individual time clock parameter can be written to set the RTC or a single parameter register 4010 can be written with a value containing the Real Time clock in Seconds from the UNIX Epoch This is a 32 bit value 3 Using the Power Xpert i...

Page 67: ...t keeping the correct time and date The RTC module chip contains a battery to retain the RTC parameters even when power is turned off to the C445 The memory on board the RTC module is non volatile memory and does not use the battery to retain its contents This will be discussed further below Note Time management in the real time clock module starts using the default values 01 01 2000 00 00 00 If a...

Page 68: ...the most recent fault per the figure below This information may be accessed from the Power Xpert inControl Software Tool If the Base Control Module includes a real time clock board then time stamping will be in UNIX format day of week month day of month time HH MM SS time zone year If a real time clock board is not present then time stamping will use the number of seconds that have elapsed since t...

Page 69: ...for the first time the C445 will write its configuration to the non volatile memory on the RTC module continuously 2 When plugged into a different C445 Base Control Module the RTC module will download the configuration to that new C445 Base Control Module Once download is completed the new C445 Base Control Module will begin continuously writing its configuration to the memory on the RTC module 3 ...

Page 70: ...with a decimal or hexadecimal value of 1234 it will not work The Modbus register addresses that store the 32 bit Administrator password are 5000 5001 The Modbus register addresses that must be written to when logging in to a system with an Administrator password set are 5002 5003 Reading the value at register 5010 will indicate if an Administrator password is set in the device or not If a value of...

Page 71: ... Then once logged in hexadecimal 0s can be written to these register to clear the password A Reset to Factory Defaults also clears resets the password Since this can be accomplished using the button on the Base Control Module a C445 with an unknown password can be recovered in this manner but will need to be reconfigured All parameters will have been set to factory defaults not just the password P...

Page 72: ...Level Default User Name Default Password Description Open none none Open access has no password Allows opening web page to be viewed but no additional information is available Read_Only readonly readonly Read_Only access allows parameters to be viewed but no control or configuration Control control control Control provides capabilities of Read_Only plus allows motor and discrete outputs to be turn...

Page 73: ...Chapter 4 System Configuration and Commissioning Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 59 2 Enter a user name and password for each level ...

Page 74: ...ning 60 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 3 After entering the username password select the Set User Password button for each level A successful status message will be displayed per the following ...

Page 75: ... C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 61 4 Select an access level to change the access level to something other than Super User 5 Select the Control Level then the Change Button and enter a User Name and Password when prompted ...

Page 76: ...January 2019 www eaton com 6 Enter the username password set for Control access level 7 The following message will be displayed if successful 8 Repeat this process to change the User Name and Password for other access levels Note User Names and Passwords are case sensitive and must be 6 16 characters in length ...

Page 77: ...re control is an option Wiring options for all modes are shown later in this chapter Active Control Source The C445 system can have only one active control source at any given point of time At power up the control source is determined by the local remote power up mode setting which can be set to either remote control local control or hold last control state By default the setting is set to hold la...

Page 78: ...l Module and a Ground Fault Module are required 2 Wire and 3 Wire Control Fieldwiring The diagrams shown below for each operation mode show the default 2 Wire control Users can also choose to select 3 Wire Control which will change how the input behavior is defined if fieldwire is used as a local or remote control source 2 Wire In 2 wire control Input 1 is dedicated to accept a run signal The user...

Page 79: ...us master The Overload Only Operation mode does not control the contactor motor but it does protect it Per the output wiring diagrams shown later in this section a control source must be used in series with the normally open fault contact for control The only control allowed for this Operation Mode from any of the three potential sources User Interface Fieldbus or Fieldwire is to Reset a Fault or ...

Page 80: ...gs obtained from the measurement module The overload profile will signal the motor is running when the START threshold exceeds 30 Then when the current drops below 5 which is the STOP threshold the C445 will transition to stop Two conditions will then set the AtRef bit signaling the motor is up to speed If motor current first exceeds 115 of the active overload FLA rating and then decreases back be...

Page 81: ...4 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 C445U I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 PTC MOTOR 3 L2 L3 PE L1 Us Us 24 VDC Optional Modbus Q11 Q1 Q11 RUN RESET REMOTE TEST TRIP Uc Uc 24 VDC CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 C445U I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 PTC MOTOR 3 L2 L3 ...

Page 82: ...control source Input 3 is the Remote input When power is applied to Input 3 the C445 will be in Remote mode 4 If Fieldwire is the Remote control source and 2 wire control default is selected Input 3 is unused by this operation mode 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent protectio...

Page 83: ...e selected by the user The C445 will issue a control fault when Run command is active and phase voltage is present with no phase current detected after delay expires Stop command active and current detected after delay expires Figure 63 Timing Diagram for the Direct Mode Operation Recommended User Interface Options for the Direct Operation Mode Figure 64 C445UM Monitoring User Interface The Monito...

Page 84: ...o speed AtRef Motor status is determined by current readings obtained from the measurement module The overload profile will signal the motor is running when the START threshold exceeds 30 Then when the current drops below 5 which is the STOP threshold the C445 will transition to stop Two conditions will then set the AtRef bit signaling the motor is up to speed If motor current first exceeds 115 of...

Page 85: ...lated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 CH2 PTC MOTOR 3 L2 L3 PE L1 Q11 Q1 Q1 Q2 Q2 RESET REMOTE RUN Q11 Q3 C Q3 24V 0V PE C D0 D1 Us Us 24 VDC Optional Modbus Uc Uc 24 VDC C445U RUN CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 PTC MOTOR 3 L2 L3 PE L1...

Page 86: ... is applied to Input 3 the C445 will be in Remote mode 4 If Fieldwire is the Remote control source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode 5 If 3 wire control is selected along with Fieldwire for either control source Input 2 is Permissive 6 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inp...

Page 87: ...The Control Interlocking Time parameter can be found in the Operation mode category in the Power Xpert inControl Software Tool The C445 will issue a control fault when RunFwd or RunRev command is active and phase voltage is present with no phase current detected after delay expires Stop command active and current detected after delay expires Note Even with the control fault disabled the C445 will ...

Page 88: ...45 control inhibit present Bit 6 0 C445 not ready fault and or inhibit present 1 C445 ready for control No fault or inhibit present Bit 7 0 motor is not up to speed AtRef 1 C445 has detected motor is up to speed AtRef Two conditions will set the AtRef bit signaling the motor is up to speed If motor current first exceeds 115 of the active overload FLA rating and then decreases back below 115 of the...

Page 89: ...4 Vdc C445 Power RESET REMOTE FORWARD REVERSE CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 MOTOR 3 L2 L3 PE L1 Us Us 24 VDC Optional Modbus Q11 FWD Q1 Q11 Q12 REV PTC Q12 Uc Uc 24 VDC Q12 Q11 C445U RESET REMOTE FORWARD REVERSE CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH...

Page 90: ...ut and 3 wire control is not allowed for this operation mode When power is applied to Input 3 the C445 will be in Remote mode 4 If Fieldwire is the Remote control source 3 wire control is allowed and Input 3 is the Permissive Input 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent protectio...

Page 91: ...ower Xpert inControl Software Tool The control will set MOTOR1 as the active motor parameters when starting in the star configuration and will set MOTOR2 as the active motor parameters when running in the delta configuration The C445 will issue a control fault when Run command is active and phase voltage is present with no phase current detected after delay expires Stop command active and current ...

Page 92: ... to speed After transitioning to the delta winding if motor current increases above 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set After transitioning to the delta winding if motor current exceeds 30 of the active overload FLA rating and remains until after the s...

Page 93: ...er RESET REMOTE RUN CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 L2 L3 PE L1 Optional Modbus Q1 MOTOR 3 LINE Q13 Q12 DELTA PTC Q11 STAR 1 2 3 4 5 6 Us Us 24 VDC Q11 Q12 Uc Uc 24 VDC Q11 Q13 Q12 C445U RESET REMOTE RUN CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 L2 L3 PE...

Page 94: ...45 will be in Remote mode 4 If Fieldwire is the Remote control source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode 5 If 3 wire control is selected along with Fieldwire for either control source Input 2 is Permissive 6 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to pr...

Page 95: ...he following two conditions At Reference signals that the motor is up to speed 1 If motor current first exceeds 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set 2 If motor current exceeds 30 of the active overload FLA rating and remains until after the Motor State ...

Page 96: ...r inhibit present Bit 7 0 motor is not up to speed AtRef 1 C445 has detected motor is up to speed AtRef Two conditions will set the AtRef bit signaling the motor is up to speed If motor current first exceeds 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set If motor...

Page 97: ... Vdc C445 Power RESET REMOTE SLOW FAST CH1 T1 T2 V1 V2 V3 C445M L2 L3 PE L1 Q1 MOTOR 3 Q11 FAST Q12 SLOW PTC 3 2 1 4 5 6 I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 Optional Modbus Q12 Q11 Q11 Q12 Us Us 24 VDC Uc Uc 24 VDC C445U RESET REMOTE SLOW FAST CH1 T1 T2 V1 V2 V3 C445M L2 L3 PE L1 Q1 MOTOR 3 3 2 1 4 5 6 PTC I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V ...

Page 98: ...nd 3 wire control is not allowed for this operation mode When power is applied to Input 3 the C445 will be in Remote mode 4 If fieldwire is the Remote control source 3 wire control is allowed and Input 3 is the Permissive Input 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent protection of...

Page 99: ...nditions At Reference signals that the motor is up to speed 1 If motor current first exceeds 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set 2 If motor current exceeds 30 of the active overload FLA rating and remains until after the Motor State Transition to Run D...

Page 100: ...d AtRef 1 C445 has detected motor is up to speed AtRef Two conditions will set the AtRef bit signaling the motor is up to speed If motor current first exceeds 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set If motor current exceeds 30 of the active overload FLA ra...

Page 101: ...er RESET REMOTE SLOW FAST CH1 T1 T2 V1 V2 V3 C445M L2 L3 PE L1 Q1 MOTOR 3 Q11 FAST Q12 SLOW PTC Q13 NET 6 5 4 1 2 3 I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 Us Us 24 VDC Optional Modbus Q12 Q11 Q13 Q12 Q13 Uc Uc 24 VDC C445U RESET REMOTE SLOW FAST CH1 T1 T2 V1 V2 V3 C445M L2 L3 PE L1 Q1 I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0...

Page 102: ...wire control is not allowed for this operation mode When power is applied to Input 3 the C445 will be in Remote mode 4 If fieldwire is the Remote control source 3 wire control is allowed and Input 3 is the Permissive Input 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent protection of the ...

Page 103: ...rrent is detected after the Control Switching Time expires A Stop command is active and current is detected after the Control Switching Time expires Outputs 1 2 and 3 will be de activated anytime the C445 experiences a fault inhibit condition Output 1 auto transformer reduced voltage starter START coil NO Output 2 auto transformer reduced voltage starter RUN coil NO Output 3 auto transformer reduc...

Page 104: ... up to speed After transitioning to the full voltage output if motor current increases above 115 of the active overload FLA rating and then decreases back below 115 of the active overload FLA rating it is determined the motor has come up to speed and the AtRef bit will be set After transitioning to the full voltage output if motor current exceeds 30 of the active overload FLA rating and remains un...

Page 105: ... Vdc C445 Power RESET REMOTE RUN CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 L2 L3 PE L1 Optional Modbus Q1 Q11 START Q12 RUN Q13 STAR PTC MOTOR 3 Uc Uc 24 VDC Us Us 24 VDC Q11 Q12 Q13 Q12 Q13 T1 C445U RESET REMOTE RUN CH1 T1 T2 V1 V2 V3 C445M I1 I2 CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 L2 L3 PE L1 Opt...

Page 106: ...he C445 will be in Remote mode 4 If Fieldwire is the Remote control source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode 5 If 3 wire control is selected along with Fieldwire for either control source Input 2 is Permissive 6 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary ...

Page 107: ...th closed and open feedback is detected Normally closed valve An Energize command is active and no open feedback is detected A De energize command is active and no closed feedback is detected Normally open valve An Energize command is active and no closed feedback is detected A De energize command is active and no open feedback is detected Output 1 will be de activated when the C445 experiences a ...

Page 108: ...g present 1 C445 warning present Configuration Parameter Modbus Register Description Read Write Active Operation Mode 1 700 This parameter selects the Operation Mode R W Solenoid Open Time Delay 708 Time for the solenoid to reach it s open position control fault is masked during this time A setting of 0 disables control fault protection for opening Solenoid Close Time Delay 709 Time for the soleno...

Page 109: ...ibit present Bit 7 0 valve is in not desired end position 1 valve is in desired end position The following conditions will set the InPos bit in the status word signaling the valve has reached the desired end position Normally closed valve Energize command is active and open feedback detected De energize command is active and Closed feedback detected Normally open valve Energize command is active a...

Page 110: ...4 Vdc Outputs 24 Vdc Power Figure 96 Non isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power RESET REMOTE ENGERGIZE I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 Optional Modbus SOLENOID COIL Uc Uc 24 VDC Us Us 24 VDC C445U RESET REMOTE ENGERGIZE I1 I2 C445BD SD CH1 CH2 CH1 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 CH2 Optional Modbus SOLENOID ...

Page 111: ...ntrol source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode They can be used as general purpose or selected as the feedback source for the solenoid limit switches 5 If 3 wire control is selected along with Fieldwire for either control source Input 2 is Permissive 6 Fusing Although C445 product listings do not require fusing on the high impedance line voltag...

Page 112: ...terface C445UC Input 2 CB On Input 3 CB Alarm 3 Input Register 602 from a controller Bit 1 CB On and Bit 2 CB Alarm Figure 98 Timing Diagram for MCCB Feeder Operation Mode The C445 will issue a control fault when An Open command is active and the CB On feedback input is true The CB On CB Alarm feedback inputs are both high at same time Current is detected after an open command A Close command is a...

Page 113: ...1 C445 warning present Bit 5 0 no inhibit present 1 C445 control inhibit present Bit 6 0 C445 not ready fault and or inhibit present 1 C445 ready for control No fault or inhibit present Bit 7 0 MCCB feeder is in open tripped position CB on false 1 MCCB feeder is in closed position CB on true Configuration Parameter Modbus Register Description Read Write Active Operation Mode 1 700 This parameter s...

Page 114: ...24 Vdc Power Figure 101 Non isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power CLOSE I1 I2 C445BD SD CH1 CH2 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 Optional Modbus RESET REMOTE CB MOTOR OPERATOR 24V C ON OFF CH1 CH2 Uc Uc 24 VDC Us Us 24 VDC C445U CLOSE I1 I2 C445BD SD CH1 CH2 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 Optional Modbus CB MOTOR OPERATOR 24V C ON OFF CH1...

Page 115: ...emote mode 4 If fieldwire is the Remote control source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode They can be used as general purpose or selected as the feedback source for the CB aux contacts 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent pro...

Page 116: ...ntroller Bit 1 Aux On The C445 will issue a control fault when An Open command active and the Aux On feedback input is true Current is detected after an open command A Close command is active and the Aux On feedback input is false When the C445 experiences a fault inhibit condition Output 1 will be de activated to open the feeder Output 1 feeder contactor coil NO Outputs 2 and 3 open for user conf...

Page 117: ... C445 warning present Bit 5 0 no inhibit present 1 C445 control inhibit present Bit 6 0 C445 not ready fault and or inhibit present 1 C445 ready for control No fault or inhibit present Bit 7 0 feeder not in closed position aux on false 1 feeder is in closed position aux on true Configuration Parameter Modbus Register Description Read Write Active Operation Mode 1 700 This parameter selects the Ope...

Page 118: ... isolated 24 Vdc Inputs 24 Vdc Outputs 24 Vdc C445 Power CLOSE CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 PTC MOTOR 3 L2 L3 PE L1 Optional Modbus Q11 Q1 Q11 RESET REMOTE CH1 CH2 Uc Uc 24 VDC Us Us 24 VDC C445U CLOSE L2 L3 PE L1 CH1 T1 T2 V1 V2 V3 C445M I1 I2 C445BD SD CH1 CH2 I3 I4 C 0V 24V Q1 Q1 Q2 Q2 Q3 C Q3 24V 0V PE C D0 D1 PTC MOTOR 3...

Page 119: ... in Remote mode 4 If Fieldwire is the Remote control source and 2 wire control default is selected Inputs 2 and 3 are unused by this operation mode Either may be used as the feedback source for the feeder s aux_on contact 5 Fusing Although C445 product listings do not require fusing on the high impedance line voltage measurement inputs it may be necessary to provide overcurrent protection of the s...

Page 120: ...it 5 0 No action 1 The C445 will issue a Test Trip fault general purpose outputs are not affected by Test Trip Control Status Word The control status word of the General Purpose IO profile can be accessed over the fieldbus network Status Bits Bit 2 0 local control source active 1 remote control source is active Bit 3 0 no fault present 1 C445 fault present Bit 4 0 no warning present 1 C445 warning...

Page 121: ...controlled by any of the bits of this control word The above designations are showing the most common usage General Input Status Word The general purpose inputs status over a fieldbus network Input Status Bits Bit 0 0 base unit input 1 off 1 base unit input 1 on Bit 1 0 base unit input 2 off 1 base unit input 2 on Bit 2 0 base unit input 3 off 1 base unit input 3 on Bit 3 0 base unit input 4 on 1 ...

Page 122: ...current trip relay When the C445 Motor Management relay is powered on for the first time with the External Ground Fault Module output 3 will default as the ground trip relay If a different output relay is desired for this operation outputs 1 2 and 3 open for user configuration and their function can be selected by the user Recommended User Interface Options for the Stand Alone Ground Fault Module ...

Page 123: ...meter selects the Operation Mode R W Trip Enable Bit Field 1000 1001 Trip Fault protection enable bits Set bit 3 to enable protection R W Warn Enable Bit Field 1002 1003 Warning protection enable bits Set bit 3 to enable protection warning R W GF Trip Level Scaled 1060 Ground Fault Trip Level if exceeded will generate a trip of the motor following the Ground Fault Trip Delay time R W GF Alarm Leve...

Page 124: ...n and or there is motor current flowing this feature will lock selected parameters Any attempt to write values to those parameters will be ignored An error exception code will be returned to the sender Reading the values is allowed When parameters are not locked reads and writes follow normal behaviors Using the C445UM user interface or the Power Xpert inControl Software Tool navigate to the follo...

Page 125: ...cate a fault or warning condition is present with the FAULT WARN LEDs The C445UM monitoring user interface will also immediately provide a complete fault description with access to the trip snapshot and fault queue Note Register 312 Active Fault and Value 25 Communication Loss on Active Fieldbus may be configured to stop the operation of the C445 but not cause a fault In this case when communicati...

Page 126: ...cur when the calculated thermal capacity reaches 100 An Overload Fault Trip cannot be cleared by power cycling the device the thermal capacity calculated value is stored in non volatile memory Two thermal capacity models are used One model is enabled while the coil is energized motor is running and a second model is enabled while the coil is de energized motor stopped The second model has a longer...

Page 127: ...or Management Relay MN042003EN January 2019 www eaton com 113 Figure 110 Overload Trip Curves Cold Coil 40 C to 60 C 1 00 10 00 100 00 1000 00 10000 00 1 2 3 4 5 6 7 8 9 Time Seconds Percent FLA Cold Coil Curves Class 5 Class 10 Class 20 Class 30 Class 40 ...

Page 128: ...Global Motor Management Relay MN042003EN January 2019 www eaton com Figure 111 Overload Trip Curves Hot Coil 40 C to 60 C 1 00 10 00 100 00 1000 00 1 2 3 4 5 6 7 8 9 Time Seconds Percent FLA Hot Coil Curves Class 5 Class 10 Class 20 Class 30 Class 40 ...

Page 129: ...ON The motor the wiring diameter and the switching device s must be suitable for the selected Trip Class CAUTION The current dependent protective device must be selected so that not only is the motor current monitored but the blocked motor is switched OFF within the temperature rise time The thermal memory and the reset inhibit time are saved to the non volatile memory Cycling power on the device ...

Page 130: ... Rated Speed and Motor Rated Stator Resistance for higher accuracy Table 25 Advanced Parameters Parameter Units Increment Minimum Maximum Default Notes FLA Motor1 amps 1 1 1 65535 1 101 1 ModBus Register 900 FLA Motor2 amps 1 1 2 65535 2 101 2 ModBus Register 901 Trip Class 1 5 40 5 ModBus Register 1004 Rated Voltage volts 1 100 5000 480 ModBus Register 903 HP Motor1 hp 1 1 500000 2000 ModBus Regi...

Page 131: ...ip events Fault Warning Enable Any trip warning can be turned ON or OFF Fault Warning Level Level of a measurement element that will begin the timing of the delay start or run Fault Warning Delay This delay parameter prevents momentary disturbances in the system from causing nuisance Fault Warning messages One parameter is used for all Fault Warnings Note that Fault Warnings will expire when the f...

Page 132: ...ault Warning Disabled 1 100 90 0 0 0 7 Instantaneous Overcurrent Fault Trip Disabled FLA 50 400 400 0 001 2 2 Fault Warning Disabled FLA 50 400 400 0 2 5 2 8 Jam Fault Trip Disabled FLA 50 400 400 1 60 10 Fault Warning Disabled FLA 50 400 400 0 2 5 2 20 Stall Fault Trip Disabled FLA 50 400 200 0 0 0 14 Undercurrent Fault Trip Disabled FLA 10 90 50 1 60 20 Fault Warning Disabled FLA 10 90 50 0 2 5 ...

Page 133: ... 0 2 5 0 0 4 0 1 500 0 1 0 Voltage Loss Long 0 3600 4 1 3600 10 11 Voltage Unbalance Fault Trip Disabled 2 20 6 1 60 20 Fault Warning Disabled 2 20 6 0 2 5 2 13 Hz Deviation Slow Fault Trip Disabled 0 01 Hz 10 500 10 1 60 20 Fault Warning Disabled 0 01 Hz 10 500 10 0 2 5 2 12 Hz Deviation Fast Fault Trip Disabled 0 01 Hz 2 200 10 0 02 60 1 Fault Warning Disabled 0 01 Hz 2 200 10 0 2 5 2 Fault Code...

Page 134: ...is condition depends on the duration and severity of the Voltage Event C445 will remain powered for Control Power dips not exceeding 50 of nominal 120 Vac for at least 400 milliseconds For C445 to remain powered beyond these conditions a separate power source and or UPS device must be used 2 There must be a run signal present Voltage Loss Restart is designed to safely re start motors C445 will not...

Page 135: ...ent of an undervoltage condition No time delay is used in Voltage Loss Restart Auto Time mode as the voltage dip is considered to be short enough to avoid out of sync restart of the motor Operation Main Voltage dips below Voltage Loss Level setting Voltage Loss Level is user definable but can be set as low as 65 default 70 Contactor may drop out from voltage dip assuming no 3rd party device is use...

Page 136: ...es Contactor re closes and motor restarts automatically with no time delay This is accomplished by holding the start circuit aux relay closed during the Auto Time voltage loss duration Note In the event of very short voltage drops the contactor may or may not open This is dependent on contactor specifications and power to the coil Figure 112 Example 1 Auto Time Mains Voltage Returns Before Auto Ti...

Page 137: ...MN042003EN January 2019 www eaton com 123 Example 2 Mains voltage does not return above Voltage Return Level setting in 200 ms default 12 Cycles In this case the contactor does not re close Figure 113 Example 2 Auto Time Mains Voltage Does Not Return Before Auto Time Expires ...

Page 138: ...etting for longer than Auto time The contactor remains open and C445 s relay output opens when Auto time expires If voltage returns to the Voltage Return Level within the Short Time setting C445 will close its relay output to restart the motor after a specified delay Note C445 must maintain control power to execute short time behavior If the relay powers down the C445 will not execute restart logi...

Page 139: ...agement Relay MN042003EN January 2019 www eaton com 125 Example 4 Main voltage does not return above Voltage Return Level setting in VL Short Time Contactor does not re close Figure 115 Example 4 Short Time Mains Voltage Does Not Return Before Short Time Expires ...

Page 140: ...er to manually go through the restart sequence Operation Main voltage remains below Voltage Loss Level setting for longer than Voltage Loss Short Time The contactor and C445 relay output remain open C445 will close its relay output to pull in the contactor if Voltage Return level is seen within the Long Time interval Note C445 must maintain control power to execute short time behavior If the relay...

Page 141: ...t Return Before Long Time Expires Protection and Monitoring The C445 Base Control Module monitors several parameters for motor protection There are several ways to monitor parameters The Monitoring User Interface Power Xpert inControl Over the communication network of choice Web pages Trip Protection will stop the motor if select parameter values exceed set limits There are data log records create...

Page 142: ... is allowed Reset On Power Up Enable Disable Disable 1076 Enabled perform a fault reset on power up Disabled no action Auto Reset Enable Disable Enable Disable 1072 Disabled no auto reset functionality Enabled auto reset functionality is based on trip auto reset bit selections Auto Reset Types 1073 Select Fault Trip Parameters to Auto Reset Trip Enable Checked Unchecked Unchecked 1000 User input b...

Page 143: ...e Monitoring User Interface or of Power Xpert inControl To enable disable individual trip and warning protections navigate to Protections R General R Trip Enable Warning Enable To customize protection levels and delays for each protection feature navigate to the category of that protection in Protections R Current Voltage Power Frequency Ground Fault Fault Warnings Fault Warnings in many cases rea...

Page 144: ... delay to account for high starting currents that are characteristic of high efficiency induction motors Table 34 Instantaneous Overcurrent Fault Code Default Status Fault Action Delay Seconds Protection Action Units Note Min Max Default Min Max Default 19 Thermal Overload Fault Trip Enabled amps C445MA2P2 0 3 2 4 0 3 Class 5 Class 40 Class 5 C445MA005 1 5 1 Class 5 Class 40 Class 5 C445MA032 4 32...

Page 145: ...ce is defined using the following equation The C445 will monitor the Current Unbalance If the value exceeds the threshold for the required length of time a fault is detected and the unit will trip The Current Unbalance protection is enabled only in the Motor Running state Modifying the TRIP ENABLE DISABLE register will enable or disable the Current Unbalance protection feature Table 37 Current Unb...

Page 146: ...econdition Imax 50 of FLA Imin 25 of FLA No V Phase Loss or no voltage option Measurement Parameter Current unbalance percent Table 38 Current Phase Loss Undercurrent Undercurrent Trip Level protection monitors the three phase currents and will fault if the measured current drops below the set threshold Table 39 Undercurrent Fault Code Modbus Fault Action Delay Seconds Protection Action Units Min ...

Page 147: ...h protection feature navigate to the category of that protection in Protections R Current Voltage Power Frequency Ground Fault When the Supply fault is enabled in Trip mode the C445 will trip if a Voltage fault is detected when the motor is running In this mode a Start will be inhibited if the fault condition is present Starts will be allowed as soon as the fault condition is cleared Users may als...

Page 148: ... 41 Undervoltage Overvoltage The Overvoltage protection monitors the maximum phase voltage of the motor and will trip the motor if the voltage exceeds the set threshold The Overvoltage protection is active when the motor is in the Running state Table 42 Overvoltage Fault Code Modbus Fault Action Delay Seconds Protection Action Units Min Max Default Min Max Default Modbus 1 Undervoltage Fault Trip ...

Page 149: ... protection will prevent a start into an unbalanced condition as determined by the Unbalance Start Inhibit Level Table 43 Voltage Unbalance Voltage Phase Loss The Voltage Phase Loss protection monitors the phase voltage of the motor and will trip the motor if the voltage falls below 70 of the nominal mains voltage Table 44 Voltage Phase Loss Fault Code Modbus Fault Action Delay Seconds Protection ...

Page 150: ...ceeds the set threshold The power factor deviation protection is active when the motor is in the running state Measurement Precondition Vavg 40 volts RMS Iavg RMS 50 of FLA Table 46 PF Deviation Fault Code Modbus Fault Action Delay Seconds Protection Action Units Value Max Default Min Max Default Modbus 21 Phase Rotation Fault Trip 1024 0 Off 1 0 0 0 1 ABC 1 0 0 0 2 ACB 1 0 0 0 Fault Code Modbus F...

Page 151: ...ors the line frequency of the supply and will trip the motor if the deviation from rated exceeds the set threshold The Frequency Deviation protection is active when the motor is in the Energized state Protections R Frequency R Frequency Deviation Fast Table 48 Hz Dev Fast Fault Code Modbus Fault Action Delay Seconds Protection Action Units Min Max Default Min Max Default Modbus 13 Hz Deviation Slo...

Page 152: ...e average current of the motor and will trip the motor if the unbalance drops below the set threshold The Undercurrent protection is active when the motor is in the Running state Table 49 Undercurrent Low Power The Low Power protection monitors the kW consumed supply side by the load and will trip the motor if the measured value is lower than the set threshold The Low Power protection is active wh...

Page 153: ...ed demand Industrial users may have rather sophisticated load shedding and demand response processes running at the feeder level or higher The C445 will provide a simplified demand warning system that will provide the current demand estimate a resettable peak demand with date and time stamp stored in nonvolatile memory and a demand warning threshold The time window for demand calculation will be a...

Page 154: ... monitor data live over webpages Simply enter the IP address of the device in your browser window Another way to monitor operating parameters from a C445 is via a fieldbus network from the system controller If a fieldbus network such as EtherNet IP Modbus serial Modbus TCP or PROFIBUS are being used for control the master controller on these networks can monitor operating parameters constantly wit...

Page 155: ...caled Phase B L2 motor current scaled Scaled by parameter I Scale Factor I Phase C L3 Scaled Depends on frame size amps scaled Phase C L3 motor current scaled Scaled by parameter I Scale Factor Average Current Scaled Depends on frame size amps scaled Average motor current scaled Scaled by parameter I Scale Factor I Scale Factor Motor current scale factor Table 54 Voltage Based Monitoring Parameter...

Page 156: ...able 5 accuracy Peak demand time stamp Time in seconds Peak demand time stamp in Unix time Demand window duration Time in minutes Demand window duration Table 56 System Monitoring Parameter Name Range Units Description Motor state current based 0 stopped 1 accelerating 2 running Current based motor state independent of command Motor control status See table below Present motor control status bits ...

Page 157: ... fault current RMS at time of trip Snap shot frequency 47 63 Hz centi Hz Line frequency at time of trip scaled in centi Hz Snap shot thermal capacity 0 250 Overload thermal capacity percent at time of trip Snap shot voltage AB L1 L2 0 690 V max 4 160 V with PT ratios Voltage AB L1 L2 RMS volts at time of trip Snap shot voltage BC L2 L3 0 690 V max 4 160 V with PT ratios Voltage BC L2 L3 RMS volts ...

Page 158: ...ve Fault continued 34 Measurement Module firmware is incompatible 35 User Interface firmware is incompatible 36 Ethernet Option Card firmware is incompatible 37 Profi Option Card firmware is incompatible 38 Ground Fault Module firmware is incompatible 39 Ground Fault Module communication loss 40 Ground Fault Module mismatch 41 Ground Fault Module CT open 42 Ground Fault Module CT shorted 43 Ground...

Page 159: ... UI high ambient temperature 30 Option card high ambient temperature 31 Ground Fault Module high ambient temp 41 Ground Fault Module CT open 42 Ground Fault Module CT shorted 43 Ground Fault Module CT no cal 44 HRGF Pulse Detect 220 220 232 are logic engine warnings 1000 1000 1049 Logic User warnings Table 61 Active Fault Warning and Inhibit Values Continued Value Description Active Inhibit 0 No i...

Page 160: ...advanced functionality in an intuitive format it is ideal for easy local diagnostics and commissioning with or without use of a network C445UM Catalog Numbers Connect User Interface to the Base Control Module C445B using D77E cables in desired length Table 62 C445UM Catalog Numbers Catalog Number Description C445UM C445 Monitoring User Interface D77E QPIP13 Connection Cable 13cm D77E QPIP25 Connec...

Page 161: ... PRG R Services R Run Wizard Figure 119 C445UM Setup Wizard Table 63 C445UM Setup Wizard Parameters Catalog Number Default Settings Operation Mode Direct Online Local Control Source Auto Detect User Interface Remote Control Source Fieldbus 2 Wire 3 Wire 2 Wire Trip Class 5 Motor FLA Low Range of Connected Measurement Module Motor Rated HP Watts 20 HP 14914 W Motor Rated Speed 1750 RPM Motor Rated ...

Page 162: ...Stopped Flashing Inhibited AUTO LED ON Controlled by remote source RUNNING LED ON Running Flashing Starting LED AND BUTTON CONTENTS RESET FAULT USB MODE BACK Toggles through top menus Goes back within menus Press and hold to go back to main monitoring menu from multiple layers deep Notes Control buttons Control buttons enabled if user interface is local control source If fieldwire is local source ...

Page 163: ...rrent Iavg Iavg of FLA I FLA Current Unbalance IUnb Ground Fault Current IGF I Phase A IA I Phase B IB I Phase C IC V Voltage Avg Voltage Vavg Voltage Unbalance VUnb Phase Order Ph Ord Voltage L1 L2 L1 L2 Voltage L2 L3 L2 L3 Voltage L3 L1 L3 L1 P Power WattsTotal P Watts Power Factor PF VATotal P VA VARsTotal P VARS Real Energy P kWh T Thermal Thermal Memory TM Time to Reset T to Rst Thermal Capac...

Page 164: ...n com C445UM PRG Menu Customizing Settings The last menu accessed by pressing MODE BACK is the PRG menu This menu provides an easy way to view or change any C445 setting Everything is organized in simple menu groups Some menus have an Advanced sub menu for options not commonly used or customized Figure 123 C445UM Program Menu ...

Page 165: ...n will prompt the user to login before allowing them to edit Second most settings are not editable while running and will show the lock This default feature may be disabled by selecting the Run Lock Override parameter in the Advanced section of the Operation Mode category Soft Reset After Editing Changes to the device often require a Soft Reset before re starting In this case an inhibit becomes ac...

Page 166: ...nhibits An inhibit is a condition that occurs while stopped that will prevent starting This could be a fault condition or a parameter change that requires soft reset or creates configuration conflicts When an inhibit occurs the stopped LED flashes and an Inhibit screen provides the reason If an Inhibit is due to parameter changes requiring soft reset the notification screen will provide a button t...

Page 167: ... www eaton com 153 The active inhibit can also always be viewed via PRG R Faults and Events R Active Inhibit Figure 126 C445UM Inhibits Warnings If an alarm condition is present the WARN LED will light There is no pop up screen for a warning To view the active warning go to PRG R Faults and Events R Active Warning ...

Page 168: ...uttons Button Debounce Users can configure a debounce time for START STOP AUTO or RESET buttons The button must be depressed for this time before the function actuates This may be desired to prevent accidental actuation PRG R User Interface Settings R Advanced UI Settings R Start Stop Auto Reset Debounce LED Colors and Brightness The User Interface provides control status LEDs indicating running s...

Page 169: ... navigating to these menu items will first prompt the user to LOGIN Once logged in with the correct password the user has the option to disable password protection change the password or simply log out C445UM Services The last menu in the PRG section is the Services Menu From here users can perform the following actions Test Trip Sends a Test Trip causing the control output to open Re Pair Modules...

Page 170: ...on set and wide ranging data types It can access the local I O on the Base Control module the expansion I O as well as C445 system parameters allowing monitoring and control of the overload relay Power Xpert Logic Programming and I O Configuration Tool The software tool is used to create custom logic programs that reside in the C 445 MMR The tool is also used to configure expansion I O that is con...

Page 171: ...ert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 157 The tool is also used to select I O expansion modules assign names to remote I O points tags force I O and set module properties using the remote I O RIO configuration screen ...

Page 172: ...iables may be assigned to be retentive Retentive variables retain their value through a power cycle All other variable data is reset to 0 following a power cycle To make a variable retentive simply check the retentive box when creating the variable Constant Values Enter constants to a user program by entering the following for the various supported data types into the Name field in User Variables ...

Page 173: ...etected and it remains true until the instruction runs in the next scan where it is cleared R TRIG Rising Edge Trigger The R TRIG detects a FALSE to TRUE transition of the CLK The OUT is set to TRUE when the transition is detected and it remains true until the instruction runs in the next scan where it is cleared Parameter Data type Description CLK BOOL Clock input OUT BOOL Edge detection output P...

Page 174: ...is a reset dominant RS Flip Flop If RESET is TRUE OUT is set to FALSE regardless of the state of SET If RESET is FALSE and SET is TRUE OUT will be set to TRUE If SET and RESET are FALSE OUT will remain in its last state SET RESET OUT Last OUT 0 0 0 0 0 0 1 1 1 0 0 1 1 0 1 1 x 1 x 0 Parameter Data type Description SET BOOL Set input RESET BOOL Reset input OUT BOOL Output ...

Page 175: ...s an RS function block with SET and RESET when LOAD is FALSE But when LOAD is set to TRUE DATA is copied to the output SET RESET DATA LOAD OUT Previous OUT 0 0 x 0 0 0 0 0 x 0 1 1 1 0 x 0 0 1 1 0 x 0 1 1 x 0 1 1 x 1 x 0 0 1 x 0 x 1 x x x 0 Parameter Data type Description SET BOOL Set input DATA BOOL Data input will be copied to OUT when LOAD TRUE LOAD BOOL Load input for DATA RESET BOOL Reset inpu...

Page 176: ... Greater Than or Equal To The GE function block sets OUT to TRUE if IN1 is greater than or equal to IN2 OUT TRUE IF IN1 IN2 GT Greater Than The GE function block sets OUT to TRUE if IN1 is greater than IN2 OUT TRUE IF IN1 IN2 Parameter Data type Description IN1 IN5 BOOL INT DINT UINT REAL Inputs to be compared OUT BOOL Output Parameter Data type Description IN1 IN2 INT DINT UINT REAL Inputs to be ...

Page 177: ...n the data range specified by the minimum limit MN and the maximum limit MX The range limited input is written to OUT OUT will only be updated if MX MN OUT IN IF MN IN MX OUT MN IF IN MN OUT MX IF IN MX Parameter Data type Description IN1 IN2 INT DINT UINT REAL Inputs to be compared OUT BOOL Output Parameter Data type Description MN INT DINT UINT REAL Minimum limit of the input range IN INT DINT U...

Page 178: ... block sets OUT to TRUE if IN1 is lesser than IN2 OUT TRUE IF IN1 IN2 NE Not Equal To The LT function block sets OUT to TRUE if IN1 is not equal to IN2 OUT TRUE IF IN1 IN2 Parameter Data type Description IN1 IN2 INT DINT UINT REAL Inputs to be compared OUT BOOL Output Parameter Data type Description IN1 IN2 INT DINT UINT REAL Inputs to be compared OUT BOOL Output ...

Page 179: ...s a loaded logic program The first scan can be used as a flag for example to initialize any variables once before executing the main program This is often used in conjunction with the JMP function block See the Flow Control example below JMP and LBL The JMP transfers the execution flow of the program to its paired label LBL when the input condition of the JMP is TRUE To Add a JMP LBL pair add the ...

Page 180: ...ontrol Example In this example the TripClass System parameter is set to 10 during the first scan of the program before allowing external digital inputs X0 and X1 to start the motor The JMP will always jump to LBL_1 skipping the segment of the program that sets the trip class except during the first scan when its input condition will be FALSE ...

Page 181: ...s a bitwise AND operation on all the inputs Up to 5 inputs IN1 IN5 are supported OUT IN1 AND IN2 AND IN5 NOT Bitwise NOT The NOT function block performs a bitwise NOT operation on input OUT IN Parameter Data type Description IN1 IN5 BOOL INT DINT UINT Input operands OUT BOOL INT DINT UINT Result Parameter Data type Description IN BOOL INT DINT UINT Input operand OUT BOOL INT DINT UINT Result ...

Page 182: ...XOR The XOR function block performs a bitwise exclusive OR operation on all the inputs Up to 5 inputs IN1 IN5 are supported OUT IN1 XOR IN2 XOR IN5 Examples with UINT inputs Parameter Data type Description IN1 IN5 BOOL INT DINT UINT Input operands OUT BOOL INT DINT UINT Result Parameter Data type Description IN1 IN5 BOOL INT DINT UINT Input operands OUT BOOL INT DINT UINT Result Function IN1 IN2 O...

Page 183: ...tion block converts the input to the non negative equivalent absolute value OUT IN ADD Addition The ADD function block performs an addition of its inputs IN1 and IN2 OUT IN1 IN2 Parameter Data type Description IN INT DINT UINT REAL Input operand OUT INT DINT UINT REAL Result Parameter Data type Description IN1 IN2 INT DINT UINT REAL Input operands OUT INT DINT UINT REAL Result ...

Page 184: ...N2 IF IN2 0 OUT 0 IF IN2 0 MOD Modulo The MOD function block performs a divide operation on the inputs with IN1 as the dividend and IN2 as the divisor and determines the remainder of the operation If IN2 is zero during the divide operation then the output will be set to 0 and a divide by zero fault or warning will be generated OUT IN1 modulo IN2 IN1 IN1 IN2 IN2 IF IN2 0 OUT 0 IF IN2 0 Parameter Da...

Page 185: ...ock performs a negate operation on the input In other words multiplies the input by 1 OUT IN 1 SUB Subtract The SUB function block subtracts IN2 from IN1 OUT IN1 IN2 Parameter Data type Description IN1 IN2 INT DINT UINT REAL Input operands OUT INT DINT UINT REAL Result Parameter Data type Description IN INT DINT UINT REAL Input operand OUT INT DINT UINT REAL Result Parameter Data type Description ...

Page 186: ...TRIG transitions to FALSE The latched fault can be cleared using one of the standard C445 fault reset methods provided that FTRIG is FALSE when the fault reset is issued A fault will stop a running motor Warning This is a non latched event meaning the event will clear when FTRIG transitions to FALSE A warning will not stop a running motor Inhibit This is a non latched event meaning the event will ...

Page 187: ...ng example the fluid level in a tank is monitored by the program using level switches connected to the inputs of ELC EX16NNDR module The FAULT function block is used to generate a warning when the fluid level falls below the warning level and a fault when the fluid level falls below the fault level A stack light is turned on when either of the events occur ...

Page 188: ...he filter can be pre initialized using the SET and DATA inputs When SET is true the output of the filter is pre initialized with the value specified by the DATA input Example In the following example the FILT block is used to filter the Phase A current with the time constant at 1 second and the program scan time set at 10 ms The filtered current is made available through a process data out The fil...

Page 189: ...duration defined by TON when a rising edge trigger is detected in the TRIG input If a new trigger is detected before the output pulse has completed the pulse is stretched out by another full pulse duration The reset clears the OUT irrespective of the state of TON and TRIG Parameter Data type Description TON UINT Pulse duration x1ms x10ms 100ms x1s TRIG BOOL Input trigger RESET BOOL Reset OUT BOOL ...

Page 190: ...using the provided gains This can be used to control parameters of a plant Some examples would be temperature pressure flow etc A typical use of the block would be to have 1 A user defined set point that can be provided through any source such as an analog input or a process data in 2 The output of the PIC connected to the plant usually some driver 3 The output of the plant fed back to the PI bloc...

Page 191: ...7 The internal implementation of the PI function block Parameter Data type Description PSCALE INT Divider for Kp ISCALE INT Divider for Ki MEASVAL INT Feedback from the plant SETPOINT INT Set point command PGAIN INT Multiplier for Kp IGAIN INT Multiplier for Ki LIMLO INT Output limiter lower bound LIMHI INT Output limiter upper bound ...

Page 192: ... units of 0 to 500 degrees in 0 1 degree increments The REFSCALE output is connected to the SETPOINT of the PIC controller The PIC function block in the program compares the reference temperature to that of the thermocouple input The error is applied to the PIC equation and the output of the PIC is used as the ON time of a MONOSTABLE timer The MONOSTABLE is retriggered by a retentive timer that is...

Page 193: ...of the output ranges specified by OUT_MIN_1 and OUT_MAX_1 or OUT_MIN_2 and OUT_MAX_2 When OUT_MIN_2 and OUT_MAX_2 are both set to zero OUT_MIN_1 and OUT_MAX_1 is considered as the active output range If either OUT_MIN_2 or OUT_MAX_2 has a non zero value then OUT_MIN_2 and OUT_MAX_2 will be considered as the active output range The output range can be flipped over the horizontal axis using by setti...

Page 194: ... mA which when read produces a decimal value of 800 4000 This decimal value can be scaled to a PSI value ranging from 0 to 100 Parameter Data type Description ENABLE BOOL Enable scaling OUT_MIN_1 INT Output range 1 lower limit OUT_MAX_1 INT Output range 1 upper limit OUT_MIN_2 INT Output range 2 lower limit OUT_MAX_2 INT Output range 2 upper limit IN_MIN INT Input range lower limit IN_MAX INT Inpu...

Page 195: ... www eaton com 181 SEL Select The SEL function block is a selector switch that can switch between two input sources based on the selector input G G OUT 0 IN1 1 IN2 Parameter Data type Description G BOOL Selector IN1 BOOL INT DINT UINT REAL Input 1 IN2 BOOL INT DINT UINT REAL Input 2 OUT BOOL INT DINT UINT REAL Output ...

Page 196: ...e counter value CV by one at the rising edge of the count down CD trigger The counter value is preloaded with the preset value PV at the rising edge of load preset LD trigger The counter value is persistent through power cycle of the device Parameter Data type Description CD BOOL Count down trigger rising edge LD BOOL Trigger to preload counter with PV PV INT Preset value OUT BOOL Countdown comple...

Page 197: ...unter value CV by one at the rising edge of the count up CU trigger A rising edge reset R trigger will clear the counter value irrespective of the state of other inputs The counter value is persistent through power cycle of the device Parameter Data type Description CU BOOL Count up trigger rising edge R BOOL Reset counter value PV INT Preset value OUT BOOL Count up complete flag CV INT Counter va...

Page 198: ... FALSE and the elapsed time ET will be set to zero When IN transitions to TRUE the timer starts running and updates the ET live Once the timer reaches the PT the timer stops running and sets the OUT to TRUE If the IN transitions to FALSE before the ET could reach PT the timer is stopped and ET is set to 0 Parameter Data type Description IN BOOL Input trigger to start timer rising edge PT UINT Pres...

Page 199: ...o TRUE and the elapsed time ET will be set to zero When IN transitions to FALSE the timer starts running and updates the ET live Once the timer reaches the PT the timer stops running and sets the OUT to FALSE If the IN transitions to TRUE before the ET could reach PT the timer is stopped and ET is set to 0 Parameter Data type Description IN BOOL Input trigger to start timer falling edge PT UINT Pr...

Page 200: ...s from TRUE to FLASE before the timer could complete ET PT essentially pausing the timer When the IN transitions back to TRUE while the timer is in the paused state the timer resumes from its retained state instead of starting from zero The timer can be reset by providing a rising edge trigger to the RESET input In addition to being retentive the timer is also persistent through power cycle meanin...

Page 201: ...ns from FALSE to TRUE before the timer could complete ET PT essentially pausing the timer When the IN transitions back to FALSE while the timer is in the paused state the timer resumes from its retained state instead of starting from zero The timer can be reset by providing a rising edge trigger to the RESET input In addition to being retentive the timer is also persistent through power cycle mean...

Page 202: ...etween 32768 and 32767 can be realized Inputs L1 to L128 are 8 bit inputs and N256 is the INT offset The implementation is as shown below Examples Parameter Data type Description L1 BOOL Binary input bit 0 L2 BOOL Binary input bit 1 L4 BOOL Binary input bit 2 L8 BOOL Binary input bit 3 L16 BOOL Binary input bit 4 L32 BOOL Binary input bit 5 L64 BOOL Binary input bit 6 L128 BOOL Binary input bit 7 ...

Page 203: ...e OUT The bit modification happens only if the SET is set to TRUE else IN is just copied to the OUT Examples Parameter Data type Description BITSEL INT Bit position 0 15 to extract IN UINT 16 bit input OUT BOOL Extracted bit IN BITSEL OUT 65 00000000 01000001 0 TRUE 32 00000000 00100000 5 TRUE 12612 00110001 01000100 9 FALSE Parameter Data type Description SET BOOL Perform bit setting BITSEL INT B...

Page 204: ...eaton com FROM_BIT Binary to Decimal The FROM_BIT function block constructs a 16 bit UINT value using 16 individually controllable bits Examples Parameter Data type Description B0 B15 BOOL Set Clear for bits 0 to 15 OUT UINT Constructed 16 bit value B15 B0 OUT 00000000 01000001 65 00000000 00100000 32 00110001 01000100 12612 ...

Page 205: ...3EN January 2019 www eaton com 191 TO_BIT Decimal to Binary The TO_BIT function block extracts all 16 bits of a 16 bit UINT value Examples Parameter Data type Description IN UINT 16 bit input B0 B15 BOOL Extracted bits of IN OUT B15 B0 65 00000000 01000001 32 00000000 00100000 12612 00110001 01000100 ...

Page 206: ...ers are parameters that can be used to control the C445 There are multiple categories under both the System In and System Out categories to make finding specific parameters easier For example to monitor the running status of the motor being controlled by the C445 the MotorControlStatus Running1 bit can be found under the System In Control Monitor Control Source Status Motor Control Status category...

Page 207: ... Access the Logic Access the Expansion I O Configurator Note that the I O can be used without the Logic Engine Configure the I O in the Expansion I O Configurator page and leave the Logic Engine canvas empty Then download the I O configuration to the C445 with no program Conversely the Logic Engine can be used without expansion I O Write a logic program compile it and download it to the C445 witho...

Page 208: ...nary is used where the least significant DIP switch is ID0 For example if ID2 and ID0 are ON and all the others are OFF the unit following a power cycle will be node ID 5 Connect the ELC CARS485 module to the RS 485 port on the bottom of the C445 Base Control Module as follows To configure the C445 RS 485 port to communicate with the Expansion I O use one of the two methods 1 C445UM User Interface...

Page 209: ...following icon to access the Expansion I O Configurator Access the Expansion I O Configurator In the Remote Palette on the left open the Expansion I O to reveal all available I O modules as shown below To add an I O module to the C445 on the right double click the I O modules in the order they are to appear The first I O module selected will also add the necessary ELC CARS485 communication adapter...

Page 210: ... analog input values to smooth out the signals The default is 10 and if used nothing needs to be entered for these parameters Selecting the down arrows to the right of CH1Mode through CH6Mode allows the selection for the analog type for each analog input and output For this analog combination input and output module CH1 through CH4 are the inputs and CH5 and CH6 are the analog outputs Analog input...

Page 211: ...the Logic Engine by selecting the following icon on the toolbar Access the Logic On the Variables window on the right open the Variable List then the RIOParam list as follows These variables are for the combo 8 input X0 X7 8 output Y0 Y7 digital I O card added earlier and for the 4 input 2 output combo analog module added earlier These variables are available to the Logic Engine Refer to the Logic...

Page 212: ...and analog modules including thermocouple and RTD input modules can be added and accessed by the Logic Engine with a maximum of 8 analog modules Below is how the digital I O is addressed assuming 16 digital modules are used with 8 inputs and 8 outputs per module Octal addressing is used due to the ease of using this number system when each card has 8 inputs and or 8 outputs Even for combination di...

Page 213: ...gital I O are shown below These documents also include specifications for the I O for each card 1 ELC AN02NANN 2 output analog card IL05003001E 2 ELC AN04NANN 4 output analog card IL05003014E 3 ELC AN04ANNN 4 input analog card IL05003002E 4 ELC AN06AANN 4 input and 2 output analog card IL05003003E 5 ELC PT04ANNN 4 RTD input card IL05003008E 6 ELC TC04ANNN 4 Thermocouple input card IL05003009E 7 Di...

Page 214: ...pansion I O are shown below The following input assemblies have been added as extensions to the existing Input Assemblies 100 107 110 and 116 The Digital Input DI data and Analog Input AI referenced below is what has been added to the existing input assembly it corresponds to Input Assemblies 120 and 124 are new assemblies containing only digital and analog input data The data layout for each Inpu...

Page 215: ... additional selections have been added for the expansion I O so the I O modules can be monitored and controlled by a PROFIBUS master controller along with C445 motor parameters Per the following there have also been two additional Cyclic Modules added to accommodate the additional I O data If Expansion I O is not used these larger Cyclic Modules shown below can be used to monitor additional motor ...

Page 216: ...r Control bits are assigned only 2 additional words are available to assign to other parameters As shown below these final 2 output words are assigned to Remote Digital Output 0 and 1 This means there are four 8 point digital expansion output cards connected to the C445 The Motor Control bits will be the first word sent to the C445 followed by the other 2 assigned words for controlling expansion o...

Page 217: ...ut word To assign Output parameters select the C445 to reveal the output assignments which are at the end of the configuration file parameters as shown below These are assigned different than the input parameters For Output assignments select cyclic module words for each available parameter including digital and analog output data Below is an example for the 8 output words for Cyclic Module 16 All...

Page 218: ... right of the adapter is mapped first and so on with a maximum of 8 analog modules The Modbus registers that contain the data for the 30 registers for each module are as follows Analog module 1 registers 2015 2044 Analog module 2 registers 2045 2074 Analog module 3 registers 2075 2104 Analog module 4 registers 2105 2134 Analog module 5 registers 2135 2164 Analog module 6 registers 2165 2194 Analog...

Page 219: ...Chapter 9 C445 Logic Engine and Expansion I O Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 205 ...

Page 220: ...Chapter 9 C445 Logic Engine and Expansion I O 206 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com ...

Page 221: ... card will be mapped to the low byte of register 2263 The next output card will have its data mapped to the high byte of register 2263 and so on The first physical module with digital inputs will have the data mapped to the first available Digital Input register 2255 An 8 input or a 4 input card will be mapped to the low byte of register 2255 The next input card will have its data mapped to the hi...

Page 222: ...ion if the ground current exceeds the set threshold The Ground Fault protection is always active Ground Fault protection may be set to Fault Trip Fault Warning of Fault Trip Indication Only status The vector sum of the 3 phase currents is calculated from each phase current transformer CT in the C445M Measurement Module and is transmitted to the C445B Base Module for signal processing At such time ...

Page 223: ... transformers Table 68 C445 Zero sequence Current Transformers The C445XG MOD GFM may be either DIN rail mounted or directly mounted with screws by utilizing the optional mounting tabs The GFM has two 2 RJ12 terminals to enable easy connection to the C445 system with D77E QPIP cabling used on the base and measurement modules Connection to the CT is made via a screw terminal connector on the GFM an...

Page 224: ...45B base module Status information includes CT ok CT secondary open CT secondary shorted CT calibration missing The CT status information can be configured for No Action Fault Trip or Fault Warning actions to the C445 System Note Output Q3 on the Base Control Module will automatically be set to 21 Trip Reason Ground Current Fault when a Ground Fault Module is connected This is the default This can...

Page 225: ...n Fault Code Parameter Value Action Modbus Units Frame Minimum Maximum Default 44 Fault Trip 1094 Amps C445XG CT2 0 03 10 0 4 C445XG CT3 0 03 10 0 4 C445XG CT4 0 03 10 0 4 C445XG CT7 0 03 10 0 4 Fault Trip Indication Only 1088 Fault Warning 1003 Amps C445XG CT2 0 03 10 0 4 C445XG CT3 0 03 10 0 4 C445XG CT4 0 03 10 0 4 C445XG CT7 0 03 10 0 4 C445XG MOD C445XG CT2 C445XG CT3 C445XG CT4 C445XG CT7 ...

Page 226: ...dc Wiring must meet PELV requirements 3 Base Control Module Measurement Module User Interface Communication Card Description Specification Temperature 40 C to 85 C 40 F to 185 F non operating 40 C to 60 C 40 F to 140 F operating Note C445UM Monitoring User Interface LCD may not operate below 20 C but buttons will operate across the operating temperature range Operating Humidity 5 95 non condensing...

Page 227: ...c Max ON current 15 mA DC Field Input IEC 61131 2 Type 1 Digital Input Off State 0 Vac to 5 Vdc On State 15 Vdc to 30 Vdc Max ON current 15 mA Mandatory Short Circuit Protection for Auxiliary Contacts relay outputs 6 A Class gG fuse IEC 60947 5 1 Terminal Block Wiring capacity 0 2 mm2 24 AWG to 2 5 mm2 12 AWG Use only UL listed or recognized conductors Copper wire rated 75C 75 C UC wire for all fi...

Page 228: ... I3 RMS Depending on Measurement Module range Current as of rated FLA 0 720 max rated FLA Frame Size Current Range Aperture Dia mm Supported Conductor NA 600 V 1 Supported Conductor EMEA 690 V 1 Frequency Range 45 mm 0 3 2 4 Amp 7 8 6 AWG 16 mm2 20 80 Hz 2 45 mm 1 5 Amp 7 8 6 AWG 16 mm2 20 80 Hz 2 45 mm 4 32 Amp 7 8 6 AWG 16 mm2 20 80 Hz 2 45 mm 6 45 Amp 7 8 6 AWG 16 mm2 20 80 Hz 2 55 mm N A 9 68 ...

Page 229: ...30 cycles Voltage Interruptions 61000 4 11 Criteria A 110 Vac 60 Hz 220 Vac 50 Hz Interruption 0 rated voltage during 250 300 cycles Voltage Interruptions 61000 4 29 Criteria A 24 Vdc Interruption 0 rated voltage for 10 ms Description Specification Agency Certifications UL and CSA UL 60947 4 1 CSA 22 2 60947 4 1 CSA C22 2 NO 0 10 Low Voltage directive 2006 95 EC IEC EN 60947 4 1 IEC EN 60947 5 1 E...

Page 230: ... Module Frame Overload FLA Range 480 V kA 600 V kA 480 V kA 600 V kA Max Fuse Size A RK5 480 V kA 600 V kA Max Breaker Size A 45 mm 0 3 2 4 A 5 5 6 A 15 A 100 100 6 A 100 35 15 A 45 mm 1 5 A 5 5 20 A 20 A 100 100 20 A 100 35 20 A 45 mm 4 32 A 5 5 125 A 125 A 100 100 125 A 100 35 125 A 45 mm 6 45 A 5 5 175 A 175 A 100 100 175 A 100 35 175 A 55 mm 9 72 A 10 10 250 A 250 A 100 100 250 A 100 35 250 A ...

Page 231: ...gory Working Voltage Impulse Withstand Rating Overvoltage Category Working Voltage Impulse Withstand Rating Measurement module C445M Mains III 690 V 6 kV III 690 V 8 kV PTC DC 4 kV AC BCM C445BA Power III 230 V 4 kV II with CPT 230 V 4 kV Relays III 230 V 4 kV III 230 V 6 kV K1 to K2 III 150 V 4 kV III 150 V 4 kV Inputs II 120 V 1 5 kV II 120 V 2 5 kV DC BCM C445BD Relays III 230 V 4 kV III 230 V ...

Page 232: ...re Power Xpert has ground fault protection capability with a sensitivity of 3 A or less up through 90 A applications using the built in three phase CTs and the residual current method That is the three phase current signals should sum to zero unless a Ground Fault GF condition is present In the case of a GF Power Xpert can alarm trip the starter or trip an alternative relay that can be used to shu...

Page 233: ...itions Under current is usually associated with a portion of the user s load disappearing Examples of this would be a broken belt a dry pump low suction head or a dead headed centrifugal pump If under current goes undetected a mechanical failure can and has occurred In the case of a pump running a pump dry or running a pump in a dead headed condition can cause excessive heating damaging expensive ...

Page 234: ...ue rises above the set threshold for the set length of time a fault is detected and the overload can trip the starter or send and display an alarm of the condition All line related faults have an alarm no trip mode Under Voltage When the line voltage to the motor is below the specified rating Poor line quality An under voltage condition leads to excessive current draw This increases the heating of...

Page 235: ... switch in a Star Network Three supported Ethernet network topologies for the C445XC E card are shown below Figure 128 C445 Ethernet Star Network Connection Example Figure 129 C445 Ethernet Ring Network Connection Example Figure 130 C445 Ethernet Linear Network Connection Example Installing the Ethernet Communication Card The Ethernet Communication Card is installed directly into the C445 Base Con...

Page 236: ...computer can be configured to easily and quickly communicate with the C445 via Modbus TCP Ethernet with the inControl software tool Then using this tool the C445 Ethernet Card may be configured with any static IP address Information on how to go online with the C445 using the software tool and Modbus TCP may be found in the inControl software user manual The following procedure indicates a procedu...

Page 237: ...r IP ADDRESS ALLOCATION METHOD The available settings for this parameter are the same as settings 0 through 3 available via DIP Switches Setting 3 NV DHCP allows devices to get addresses from DHCP and assigns them to NV memory Next setting the parameter to 2 in the software before power cycle will allow devices to retain the last active IP addresses as static without having to physically change DI...

Page 238: ...or fault the module status indicator shall be steady red Table 87 Network Status Indicator Indicator State Summary Requirement Steady Off Not Powered No IP Address The device is powered off or is powered on but with no IP address configured Interface Configuration attribute of the TCP IP Interface Object Flashing Green No Connections An IP address is configured but no CIP connections are establish...

Page 239: ...r change the default passwords and adjust the password exemption level to be lower than Super_User after configuration It is also recommended that these changes be made within a local subnet Refer to System Configuration and Commissioning on Page 45 for a complete description and procedure on how to use the password feature for the Web Pages Table 88 Ethernet LED Description LED Description 1 Ethe...

Page 240: ...on Manager 1 Internal object supporting connection management Implemented per ODVA specification 5 0x08 8 Discrete Input Point 8 Status information for the discrete Inputs 6 0x09 9 Discrete Output Point 3 Status and control for the discrete Outputs 7 0x29 41 Control Supervisor 1 Motor control functions 8 0x2C 44 Overload 1 Motor overload protection 9 0x88 136 System Component Definition 5 Vendor S...

Page 241: ...ibute_Single Class Attributes Sr No ID Access Rule Data Type Description Remarks Default Values 1 1 0x1 Get UINT Revision 1 2 2 0x2 Get UINT Max Instances 1 3 3 0x3 Get UINT Number of instances 1 4 6 0x6 Get UINT Maximum ID Class Attribute 7 5 7 0x7 Get UINT Maximum ID Instance Attribute 7 Instance Attributes Sr No ID Access Rule Data Type Description 1 1 0x1 Get UINT Vendor ID 0x44 68 Eaton Vendo...

Page 242: ...ber of object instances currently created at this class level of the device 4 4 0x4 Get STRUCT Optional Attribute List List of optional instance attributes utilized in an object class implementation 5 5 0x5 Get STRUCT Optional service list List of optional services utilized in an object class implementation 6 6 0x6 Get UINT Maximum ID Number Class Attributes The attribute ID number of the last cla...

Page 243: ...04 00 Instance Attributes Sr No ID Access Rule Data Type Description Remarks Default 1 3 0x3 Get Set ARRAY of BYTES Data 2 4 0x4 Get Size Table 94 C445 Assembly Object Instances Type Instance Description Output 2 0x02 Basic Overload 3 0x03 Basic Motor Starter 5 0x05 Extended Motor Starter 104 0x68 Basic Starter Relay 105 0x69 Basic Output Control 106 0x6A Extended Motor Starter 2 123 0x7B Basic St...

Page 244: ...ge Trip with Extended Analog and Digital Inputs 114 0x72 Status Current Voltage Trip with Extended Analog and Digital Inputs 2 116 0x74 Full Monitoring 117 0x75 Full Monitoring with Basic Analog and Digital Inputs 118 0x76 Full Monitoring with Analog and Digital Inputs 119 0x77 Full Monitoring with Extended Analog and Digital Inputs 120 0x78 Basic Analog and Digital Inputs 121 0x79 Status and Shor...

Page 245: ... Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Reserved Reserved Reserved Reserved Running 1 Reserved Faulted Tripped Input Instance 54 Extended Motor Starter 2 Length 1 Byte Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Reserved Cntr lfrom Net Ready Running 2 Running 1 Warning Faulted Trip Input Instance 100 0x64 Status Current Length 8 Bytes Byte Offset Size bytes ...

Page 246: ...Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit 14 Ready Bit 15 AtRef or Up To Speed 2 2 Current L1 MOTOR_I_A_SCALED Phase A L1 Motor Current Scaled Scaled by parameter I Scale Factor 4 2 Current L2 MOTOR_I_B_SCALED Phase B L2 Motor Cur...

Page 247: ...Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit 14 Ready Bit 15 AtRef or Up To Speed 2 2 Current L1 MOTOR_I_A_SCALED Phase A L1 Motor Current Scaled Scaled by parameter I Scale Factor 4 2 Current L2 MOTOR_I_B_SCALED Phase B L2 Motor Current Scaled Scaled by parameter I Scale Factor 6 2 Current L3 MOTOR_I_C_SCALED Phase C L3 Motor Curr...

Page 248: ...Current Scaled Scaled by parameter I Scale Factor 6 2 Current L3 MOTOR_I_C_SCALED Phase C L3 Motor Current Scaled Scaled by parameter I Scale Factor 8 2 Digital Inputs Bits 0 7 Inputs for the first digital input card Bits 8 15 Inputs for the second digital input card 10 2 Digital Inputs Bits 0 7 Inputs for the first digital input card Bits 8 15 Inputs for the second digital input card 12 2 Digital...

Page 249: ...sic Control Relay Basic Control Bits Byte1 NETCTRL_CONTROL_WORD Byte2 BCM_FIELD_OUTPUTS Bit 0 Run1 Bit 1 Run2 Bit 2 Switch Control to Remote see note below Bit 3 Fault Reset Bit 4 Control from network Switch to remote Bit 5 Test Trip Bit 6 Reserved Bit 7 Reserved Bit 8 Output 1 Conditional Depends on profile selected Bit 9 Output 2 Conditional Depends on profile selected Bit 10 Output 3 set Condit...

Page 250: ...iption 0 2 Basic Output Control With Analog and Digital Outputs Basic Output Control Bit 0 Output 1 Bit 1 Output 2 Bit 2 Output 3 Bit 3 Fault Reset Bit 4 Reserved Bit 5 Test Trip Bits 6 to 15 Reserved 2 2 Digital Outputs Bits 0 7 Outputs for the first digital output card Bits 8 15 Outputs for the second digital output card 4 2 Digital Outputs Bits 0 7 Outputs for the third digital output card Bits...

Page 251: ...d Motor Starter 2 with Basic Analog and Digital Outputs Extended Motor Starter 2 bits Byte 1 NETCTRL_CONTROL Byte 2 BCM_Field_Outputs Bit 0 Run1 Bit 1 Run2 Bit 2 Reserved Bit 3 Fault Reset Bit 4 Control From Network Switch to Remote Bit 5 Test Trip Bit 6 Reserved Bit 7 Reserved Bit 8 Output 1 Conditional Depends on Operation Mode Bit 9 Output 2 Conditional Depends on Operation Mode Bit 10 Output 3...

Page 252: ...data for 4 analog outputs Output Instance 129 0x81 Extended Motor Starter 2 with Extended Analog and Digital Outputs Length 26 Bytes Byte Offset Size bytes Name Description 0 2 Extended Motor Starter 2 with Analog and Digital Outputs Extended Motor Starter 2 bits Byte 1 NETCTRL_CONTROL Byte 2 BCM_Field_Outputs Bit 0 Run1 Bit 1 Run2 Bit 2 Reserved Bit 3 Fault Reset Bit 4 Control From Network Switch...

Page 253: ...ut card Bits 8 15 Outputs for the second digital output card 2 2 Digital Outputs Bits 0 7 Outputs for the first digital output card Bits 8 15 Outputs for the second digital output card 4 2 Digital Outputs Bits 0 7 Outputs for the first digital output card Bits 8 15 Outputs for the second digital output card 6 2 Digital Outputs Bits 0 7 Outputs for the first digital output card Bits 8 15 Outputs fo...

Page 254: ... input card Bits 8 15 Inputs for the second digital input card 6 20 Analog Inputs 10 Input words of data for analog inputs and status word s Input Instance 109 0x6D Extended Overload with Local IO and Extended Expansion Analog and Digital Inputs Length 90 Bytes Byte Offset Size bytes Name Description 0 2 Extended Overload Extended Overload with Inputs Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Outp...

Page 255: ...d Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit 14 Ready Bit 15 AtRef or Up To Speed 2 2 Current I1 MOTOR_I_A_SCALED Phase A L1 Motor Current Scaled Scaled by parameter I Scale Factor 4 2 Current I2 MOTOR_I_B_SCALED Phase B L2 Motor C...

Page 256: ...rent 0x0000 4000 high power 0x0000 8000 low power 0x0001 0000 Reserved 0x0002 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 undervoltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection 12 2 Current Average MOTOR_I_AVE_SCALED Average Motor Current Scaled Scaled by parameter I Scale Factor 14 2 Voltag...

Page 257: ... MOTOR_I_B_SCALED Phase B L2 Motor Current Scaled Scaled by parameter I Scale Factor 6 2 Current L3 MOTOR_I_C_SCALED Phase C L3 Motor Current Scaled Scaled by parameter I Scale Factor 8 4 Trip Reason STATUS_TRIPPED_BITS 0x0000 0001 under voltage 0x0000 0002 over voltage 0x0000 0004 Reserved 0x0000 0008 ground current fault 0x0000 0010 current phase loss 0x0000 0020 current unbalance 0x0000 0040 in...

Page 258: ...tance 112 0x70 Status Current Voltage Trip with Analog and Digital Inputs Length 36 Bytes Byte Offset Size bytes Name Description 0 2 Device Status C445_DEVICE_STATUS Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit...

Page 259: ...tch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection 12 2 Current Average MOTOR_I_AVE_SCALED Average Motor Current Scaled Scaled by parameter I Scale Factor 14 2 Voltage L1 L2 LINE_V_LL_AB_RMS Phase A RMS Voltage L1 L2 V 16 2 Voltage L2 L3 LINE_V_LL_BC_RMS Phase B RMS Voltage L2 L3 V 18 2 Voltage L3 L1 LINE_V_LL_CA_RMS Phase C RMS Voltage L...

Page 260: ...2 MOTOR_I_B_SCALED Phase B L2 Motor Current Scaled Scaled by parameter I Scale Factor 6 2 Current L3 MOTOR_I_C_SCALED Phase C L3 Motor Current Scaled Scaled by parameter I Scale Factor 8 4 Trip Reason STATUS_TRIPPED_BITS 0x0000 0001 under voltage 0x0000 0002 over voltage 0x0000 0004 Reserved 0x0000 0008 ground current fault 0x0000 0010 current phase loss 0x0000 0020 current unbalance 0x0000 0040 i...

Page 261: ...e fifth digital input card Bits 8 15 Inputs for the sixth digital input card 28 20 Analog Inputs 10 Input words of data for analog inputs and status word s Input Instance 114 0x72 Status Current Voltage Trip with Extended Analog and Digital Inputs 2 Length 68 Bytes Byte Offset Size bytes Name Description 0 2 Device Status C445_DEVICE_STATUS Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 ...

Page 262: ... 0x0100 0000 HRGF pulse detection 12 2 Current Average MOTOR_I_AVE_SCALED Average Motor Current Scaled Scaled by parameter I Scale Factor 14 2 Voltage L1 L2 LINE_V_LL_AB_RMS Phase A RMS Voltage L1 L2 V 16 2 Voltage L2 L3 LINE_V_LL_BC_RMS Phase B RMS Voltage L2 L3 V 18 2 Voltage L3 L1 LINE_V_LL_CA_RMS Phase C RMS Voltage L3 L1 V 20 2 Voltage Average LINE_V_LN_AVE_RMS Average RMS Voltage V 22 2 Digi...

Page 263: ...B_SCALED Phase B L2 Motor Current Scaled Scaled by parameter I Scale Factor 6 2 Current I3 MOTOR_I_C_SCALED Phase C L3 Motor Current Scaled Scaled by parameter I Scale Factor 8 2 Field inputs LOGIC_INPUT_STATE_BITFIELD Digital Input Status 10 2 Current Average MOTOR_I_AVE_SCALED Average Motor Current Scaled Scaled by parameter I Scale Factor 12 2 Voltage L1 L2 LINE_V_LL_AB_RMS Phase A RMS Voltage ...

Page 264: ...1000 freq deviation slow 0x0000 2000 under current 0x0000 4000 high power 0x0000 8000 low power 0x0001 0000 Reserved 0x0002 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection 36 4 Warning Reason STATUS_WARNING_BITS Warning Alarm Indications 0x...

Page 265: ...ts Length 46 Bytes Byte Offset Size bytes Name Description 0 2 Device Status C445_DEVICE_STATUS Device Bit Array Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit 14 Ready Bit 15 AtRef or Up To Speed 2 2 Current L1 M...

Page 266: ...ation from Average Current Divided by Average Current 26 2 Apparent Power Factor POWER_PF_APPARENT x0 01 28 2 Ground Current MOTOR_GF_I_RES_RMS Ground Current in Amps x current scale factor 30 2 Line Frequency LINE_FREQ Line Frequency x0 01Hz 32 4 Trip Reason STATUS_TRIPPED_BITS 0x0000 0001 under voltage 0x0000 0002 over voltage 0x0000 0004 Reserved 0x0000 0008 ground current fault 0x0000 0010 cur...

Page 267: ...0 0200 voltage phase loss 0x0000 0400 voltage unbalance 0x0000 0800 freq deviation fast 0x0000 1000 freq deviation slow 0x0000 2000 under current 0x0000 4000 high power 0x0000 8000 low power 0x0001 0000 Reserved 0x0002 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100...

Page 268: ... L2 MOTOR_I_B_SCALED Phase B L2 Motor Current Scaled Scaled by parameter I Scale Factor 6 2 Current L3 MOTOR_I_C_SCALED Phase C L3 Motor Current Scaled Scaled by parameter I Scale Factor 8 2 Field Inputs LOGIC_INPUT_STATE_BITFIELD Digital Input Status 10 2 Current Average MOTOR_I_AVE_SCALED Average Motor Current Scaled Scaled by parameter I Scale Factor 12 2 Voltage L1 L2 LINE_V_LL_AB_RMS Phase A ...

Page 269: ...nder current 0x0000 4000 high power 0x0000 8000 low power 0x0001 0000 Reserved 0x0002 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection 36 4 Warning Reason STATUS_WARNING_BITS Warning Alarm Indications 0x0000 0001 under voltage 0x0000 0002 ov...

Page 270: ...its 8 15 Inputs for the fourth digital input card 46 12 Analog Inputs 6 Input words of data for analog inputs and status word s Input Instance 119 0x77 Full Monitoring with Extended Analog and Digital Inputs Length 70 Bytes Byte Offset Size bytes Name Description 0 2 Device Status C445_DEVICE_STATUS Device Bit Array Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bi...

Page 271: ...verage Voltage Divided by Average Voltage 25 1 Current Unbalance Percentage MOTOR_I_UNBALANCE_PERC Max Deviation from Average Current Divided by Average Current 26 2 Apparent Power Factor POWER_PF_APPARENT x0 01 28 2 Ground Current MOTOR_GF_I_RES_RMS Ground Current in Amps x current scale factor 30 2 Line Frequency LINE_FREQ Line Frequency x0 01Hz 32 4 Trip Reason STATUS_TRIPPED_BITS 0x0000 0001 u...

Page 272: ...high power 0x0000 8000 low power 0x0001 0000 Reserved 0x0002 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection 40 2 Thermal Pile Percentage OVLD_THERMAL_MEM_PERCENT Thermal Capacity 0 Cold Motor 100 Will Cause an Overload Trip 42 2 Digital In...

Page 273: ...Input Instance 121 0x79 Status And Short Measurements Length 10 Bytes Byte Offset Size bytes Name Description 0 2 Device Status C445_DEVICE_STATUS Device Bit Array Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input 3 Bit 7 Input 4 Bit 8 Running1 Bit 9 Running2 Bit 10 Remote or CtrlFromNet Bit 11 Output 3 Bit 12 Reserved Bit 13 Inhibited Bit 14...

Page 274: ... 0000 exceeds starts limit 0x0004 0000 overload 0x0008 0000 stall 0x0010 0000 phase rotation mismatch 0x0020 0000 PTC 0x0040 0000 under voltage restart 0x0080 0000 peak demand 0x0100 0000 HRGF pulse detection Input Instance 122 0x7A Extended Analog and Digital Inputs Length 42 Bytes Byte Offset Size bytes Name Description 0 2 Digital Inputs Bits 0 7 Inputs for the first digital input card Bits 8 1...

Page 275: ...umber of the last class attribute of the class definition implemented in the device 6 7 0x7 Get UINT Maximum ID Number Instance Attributes The attribute ID number of the last instance attribute of the class definition implemented in the device Instance Attributes Sr No Attribute ID Access Data Type Attribute Name Attribute Description 1 1 0x1 Set UINT Open Requests Number of Forward Open service r...

Page 276: ...e Attribute ID Access Data Type Attribute Name Attribute Description 1 1 0x1 3 0x3 Get BOOL value ON OFF Status of BCM Digital Inputs 0 OFF 1 ON Instance 1 BCM Digital i p 1 2 2 0x2 3 0x3 Get BOOL value ON OFF Status of BCM Digital Inputs 0 OFF 1 ON Instance 2 BCM Digital i p 2 3 3 0x3 3 0x3 Get BOOL value ON OFF Status of BCM Digital Inputs 0 OFF 1 ON Instance 3 Digital i p 3 4 4 0x4 3 0x3 Get BO...

Page 277: ... of the device 3 3 0x3 Get UINT Number of Instances Number of object instances currently created at this class level of the device Instance Attributes Sr No Instance Attribute ID Access Data Type Attribute Name Attribute Description 1 1 0x1 2 0x2 3 0x3 4 0x4 3 0x3 Set BOOL Logic output state bit field ON OFF Status of Digital Outputs BCM Field Output control 2 1 0x1 2 0x2 3 0x3 5 0x5 Set BOOL Faul...

Page 278: ... local or from network 0 Local Control 1 Network Control Note that the actual status of Run Stop control is reflected in attribute 15 CtrlFromNet 0 0 1 4 7 0x7 Get BOOL Running1 1 Enabled and Run1 or Stopping and Running1 or Fault_Stop and Running1 0 Other state 0 0 1 5 8 0x8 Get BOOL Running2 1 Enabled and Run1 or Stopping and Running1 or Fault_Stop and Running1 0 Other state 0 0 1 6 9 0x9 Get BO...

Page 279: ...ck Register Bit 0 Network feedback input0 Bit 1 Network feedback input1 Bit 2 Network feedback input2 Bit 3 Network feedback input3 Bit 4 Network feedback input4 Bit 5 Network feedback input5 Bit 6 Network feedback input6 Bit 7 Network feedback input7 15 104 0x68 Get WORD Packed Device Status Bit 0 Faulted Tripped Bit 1 Warning Bit 2 Output 1 Bit 3 Output 2 Bit 4 Input 1 Bit 5 Input 2 Bit 6 Input ...

Page 280: ...xceeds starts limit Bit 18 Overload Bit 19 Stall Bit 20 Phase rotation mismatch Bit 21 PTC Bit 22 Under voltage restart Bit 23 Peak demand Bit 24 HRGF Pulse Detection 18 107 0x6B Get Array of 4 Bytes Warning Status Bits Bit 0 Undervoltage Bit 1 Overvoltage Bit 2 Reserved Bit 3 Ground current warning Bit 4 Current phase loss Bit 5 Current unbalance Bit 6 Instantaneous over current Bit 7 Jam Bit 8 P...

Page 281: ...urrently connected User Interface does not match with what was connected before 32 Currently connected Measurement Module does not match with what was connected before 33 Currently connected Comm Card does not match with what was connected before 38 Ground Fault Module firmware is incompatible 39 Ground Fault Module communication loss 40 Ground Fault Module mismatch 41 Ground Fault Module CT open ...

Page 282: ...PTC See PTC State for details 23 Peak demand 24 Measurement Module warning 25 Real time clock default value loaded 26 RTC battery voltage too low 27 Base Control Module high temperature warning 31 Ground Fault Module high ambient temp 41 Ground Fault Module CT open 42 Ground Fault Module CT shorted 43 Ground Fault Module CT no cal 44 HRGF Pulse Detect 220 232 Logic engine warnings 1000 1049 Logic ...

Page 283: ...shunt trip output 23 112 0x70 Get Set USINT Motor Control Communication Loss Behavior 0 Stop on comloss event no fault 1 Ignore comloss and keep present state 2 Send RUN1 command on comloss event 3 Send RUN2 command on comloss event 4 Stop C445 controller and issue comloss fault 4 24 113 0x71 Get Set USINT Motor Control Network Idle Behavior 0 Stop on idle event 1 Ignore idle and keep present stat...

Page 284: ...e top of the queue 36 125 0x7D Get UINT Base Control Module Fault Queue 10 A list of faults based on most recent Duplicates are not allowed They are sorted by event with the newest at the top of the queue Table 99 Overload Object Class 0x2C 44 Class Services Service Code Service Name 0x0E Get Attribute Single Instance Services Service Code Service Name 0x0E Get Attribute Single 0x10 Set Attribute ...

Page 285: ...t Average Float Motor Current Average Float 22 114 0x72 Get REAL Motor Current Phase A Float Motor Current Phase A Float 23 115 0x73 Get REAL Motor Current Phase B Float Motor Current Phase B Float 24 116 0x74 Get REAL Motor Current Phase C Float Motor Current Phase C Float 25 117 0x75 Get UINT Measurement Module FLA Min Measurement Module FLA Min 26 118 0x76 Get UINT Measurement Module FLA Max Me...

Page 286: ...t UINT OPTION CARD Product Sub code OPTION CARD Product Subcode 19 5 0x05 2 0x2 Get Array of 2 UINT UI firmware rev UI Firmware revision numerical 20 5 0x05 3 0x3 Get UDINT UI product Serial No UI Device Product Serial Number 21 5 0x05 4 0x4 Get UINT UI Product code UI Product code 22 5 0x05 5 0x5 Get UINT UI Product Sub code UI Product Subcode Table 101 Voltage Object Class 0x93 147 Class Service...

Page 287: ...l 19 19 0x13 Get Set UINT Protection V Unbalance Trip Debounce Time Protection V Unbalance Trip Debounce Time 20 20 0x14 Get Set USINT Protection V Unbalance Alarm Percent Level Protection V Unbalance Alarm Percent Level 21 21 0x15 Get USINT V Phase Loss Trip Level in percent V Phase Loss Trip Level in percent 22 22 0x16 Get UINT V Phase Loss Debounce V Phase Loss Debounce 23 23 0x17 Get Set BOOL ...

Page 288: ...erface to insert the parameter in dynamic assembly instance number 150 Index 1 1 2 2 0x2 Get Set UINT Dynamic Assembly Interface Index 2 An interface to insert the parameter in dynamic assembly instance number 150 Index 2 18 3 3 0x3 Get Set UINT Dynamic Assembly Interface Index 3 An interface to insert the parameter in dynamic assembly instance number 150 Index 3 2 4 4 0x4 Get Set UINT Dynamic Ass...

Page 289: ...ce RMS MOTOR_GF_I_HR_RMS 15 Line Frequency Scaled LINE_FREQ 16 Thermal memory Percent STATUS_OVLD_THERMAL_MEM_PERCENT 17 Signal Status Bits STATUS_SIGNAL_BITS 18 Warning Status Bits STATUS_WARNING_BITS 19 BCM Digital Input Status LOGIC_INPUT_STATE_BITFIELD Table 104 Motor Info Object Class 0x9B 155 Class Services Service Code Service Name 0x0E Get Attribute Single Instance Services Service Code Se...

Page 290: ...s Sr No Attribute ID Access Rule Data Type Name Attribute Description 1 1 0x1 Get UINT Revision Revision of this object 2 2 0x2 Get UINT Max Instance Maximum instance number of an object currently created in this class level of the device 3 3 0x3 Get UINT Number of Instances Number of object instances currently created at this class level of the device Instance Attributes Sr No Attribute ID Access...

Page 291: ...eld Wiring Configuration Selector Base Control Module Field Wiring Configuration Selector 18 18 0x12 Get Set USINT Measurement Module Wire Configuration Measurement Module Wire Configuration 19 19 0x13 Get UINT C445 Q1 Output function select C445 Q1 Output function select 20 20 0x14 Get USINT C445 Q2 Output function select C445 Q2 Output function select 21 21 0x15 Get USINT C445 Q3 Output function...

Page 292: ...cription 1 1 0x1 Get UINT Revision Revision of this object 2 2 0x2 Get UINT Max Instance Maximum instance number of an object currently created in this class level of the device 3 3 0x3 Get UINT Number of Instances Number of object instances currently created at this class level of the device Instance Attributes Sr No Attribute ID Access Data Type Attribute Name Attribute Description 1 1 0x1 Get U...

Page 293: ...tive Energy Resettable Reactive Energy Resettable 28 28 0x1C Get DINT Apparent Energy Apparent Energy 29 29 0x1D Get Set DINT Apparent Energy Resettable Apparent Energy Resettable 30 30 0x1E Get INT Seq Comp I Pos Real Seq Comp I Pos Real 31 31 0x1F Get INT Seq Comp I Pos Imag Seq Comp I Pos Imag 32 32 0x20 Get INT Seq Comp I Neg Real Seq Comp I Neg Real 33 33 0x21 Get INT Seq Comp I Neg Imag Seq ...

Page 294: ...tation mismatch 21 PTC 22 under voltage restart 23 peak demand 24 HRGF pulse detection 2 2 0x2 Get Set BYTE Warn Enable Bit Field Enabling bits for warning Bit location condition 0 under voltage 1 over voltage 2 Reserved 3 ground current warning 4 current phase loss 5 current unbalance 6 instantaneous over current 7 jam 8 PF deviation 9 voltage phase loss 10 voltage unbalance 11 freq deviation fas...

Page 295: ...protection enable when motor is up to speed If enabled only allows protection when motor is up to speed 10 10 0xA Get Set UINT Phase Rotation Phase Rotation 11 11 0xB Get Set UINT Protection Instantaneous Overcurrent Trip Level Protection Instantaneous Overcurrent Trip Level 12 12 0xC Get Set UINT Protection Instantaneous Overcurrent Debounce Protection Instantaneous Overcurrent Debounce 13 13 0xD...

Page 296: ...et Set UDINT Peak Demand Warning Threshold Peak Demand Warning Threshold 39 39 0x27 Get Set UINT Demand Window Duration Demand Window Duration 40 40 0x28 Get Set UINT Ground Fault Threshold Scaled Ground Fault Threshold Scaled 41 41 0x29 Get Set UINT Ground Fault Debounce Ground Fault Debounce 42 42 0x2A Get Set UINT Ground Fault Alarm Threshold Scaled Ground Fault Alarm Threshold Scaled 43 43 0x2...

Page 297: ... Day 4 4 0x4 Get USINT Fault Snap Shot Log Hour Fault Snap Shot Log Hour 5 5 0x5 Get USINT Fault Snap Shot Log Minute Fault Snap Shot Log Minute 6 6 0x6 Get USINT Fault Snap Shot Log Second Fault Snap Shot Log Second 7 7 0x7 Get UINT Fault Snap Shot Trip Reason Fault Snap Shot Trip Reason 8 8 0x8 Get USINT Fault Snap Shot Log TP Fault Snap Shot Log TP 9 9 0x9 Get UINT Fault Snap Shot Log Ia Fault ...

Page 298: ...ogin 3 3 0x3 Get Set UDINT Set USB Password Set USB Password 4 4 0x4 Get Set UDINT USB Login USB Login 5 5 0x5 Get Set BOOL Motor Running Parameter Lock Override Motor Running Parameter Lock Override 6 6 0x6 Get USINT Motor Running Parameter Lock Motor Running Parameter Lock 7 7 0x7 Get USINT Password Parameter Lock Password Parameter Lock 8 8 0x8 Get USINT USB Parameter Lock USB Parameter Lock 9 ...

Page 299: ...2 12 0xC Get Set USINT RTC DST Rule RTC DST Rule 13 13 0xD Get Set USINT RTC Manual DST Rule Start Time RTC Manual DST Rule Start Spec month week weekday hour minute 14 14 0xE Get Set USINT RTC Manual DST Rule End Time RTC Manual DST Rule End Spec month week weekday hour minute 15 15 0xF Get UDINT RTC Time UNIX format RTC time in seconds from UNIX epoch 16 16 0x10 Get Set USINT RTC Time Hours RTC ...

Page 300: ...Services Service Code Service Name 0x0E Get Attribute Single 0x10 Set Attribute Single Class Attributes Sr No Attribute ID Access Rule Data Type Name Attribute Description 1 1 0x1 Get UINT Revision Revision of this object 2 2 0x2 Get UINT Max Instance Maximum instance number of an object currently created in this class level of the device 3 3 0x3 Get UINT Number of Instances Number of object insta...

Page 301: ...otiate State 16 16 0x10 Get Set BOOL Ethernet PHY 1 Port Enable Ethernet PHY 1 Port Enable 17 17 0x11 Get Set UINT Ethernet PHY 2 Link Speed Select Ethernet PHY 2 Link Speed Select 18 18 0x12 Get UINT Ethernet PHY 2 Link Speed Actual Ethernet PHY 2 Link Speed Actual 19 19 0x13 Get Set BOOL Ethernet PHY 2 Duplex Select Ethernet PHY 2 Duplex Select 20 20 0x14 Get BOOL Ethernet PHY 2 Duplex Actual Et...

Page 302: ...ort Number Get UINT 1 or 2 3 3 0x3 Link Object Get Struct of Path Length UINT 2 Link Path Padded EPATH 20 F5 24 01 4 4 0x4 Port Name Get Short String Ethernet IP Port in ASCII 7 7 0x7 Port Number and Node address Get Padded EPATH Active IP address in ASCII Table 115 TCP IP Object Class 0xF5 245 Class Services Service Code Service Name 0x0E Get Attribute Single 0x01 Get Attributes All Instance Serv...

Page 303: ... 0 Domain Name STRING 0 6 6 0x6 Host Name Get Set STRING 0 7 8 0x8 TTL Value Get USINT 1 8 9 0x9 Multicast Configuration Get Struct of Alloc Control USINT 0 Reserved USINT 0 Number of Mcast UINT 0x20 Starting Multicast Address DWORD 80 20 C0 EE 9 10 0xA SelectAcd Set Get BOOL 1 10 11 0xB Last Conflict Detected Set Get Struct of ACD activity USINT 0 Remote MAC Array of 6 USINT 0 ARP PDU Array of28 ...

Page 304: ... 0x7 Maximum ID Instance Attribute Get UINT 0A Instance Attributes Number of instances 2 Sr No ID Description Access Rule Data Type Remarks Default 1 1 0x1 Interface Speed Get UDINT 64 00 00 00 2 2 0x2 Interface Flags Get DWORD 2D 3 3 0x3 Physical Address Get ARRAY of 6 USINTs Range of 00 D0 AF 1A 00 00 to 00 D0 AF 1D D0 FF 4 6 0x6 Interface Control Get Set Struct of Control Bits WORD 1 Forced Int...

Page 305: ...s and may be found in Appendix D of this user manual Table 117 Modbus TCP Function Codes Function Code Name Standard Function Codes 0x01 Read Coils 0x02 Read Discrete Inputs 0x03 Read Holding registers 0x04 Read input registers 0x05 Write single coil 0x06 Preset Single register 0x07 Read exception status 0x08 Diagnostics 0x0F Write Multiple Coils 0x10 Write Multiple Registers 0x17 Read Write Multi...

Page 306: ... install the module follow the step by step directions 1 Remove the blank cover when the unit is not powered 2 Locate the communication card slot 3 Plug the PROFIBUS communication card into location Figure 133 Installing the PROFIBUS Communication Card PROFIBUS Communication Card DIP Switches The DIP Switches on the Base Control Module are used for two purposes when an optional PROFIBUS card is in...

Page 307: ...Control software tool This DTM is used to communicate from a computer running the inControl software tool using either a USB to micro USB cable or a USB to RS 485 serial cable These interfaces may be used to connect to the C445 Motor Management Relay Refer to the inControl software tool user manual for additional information publication MN040013EN Configuring using The C445 PROFIBUS GSD file The G...

Page 308: ...des output control words A maximum of 8 control words from any one cyclic module containing output data is allowed Each module contains a different number of input and output bytes There are 15 different Modules where any 1 or 2 of these modules may be selected for each C445 Module 1 Motor Management Profile as per IEC 61915 2 Command format 200 and Monitor Format 200 This profile is the only one ...

Page 309: ... 2 input bytes Each bit is selectable via the C445 GSD file installed in the PROFIBUS master s configuration software tool Module 4 Cyclic Module 4 This profile includes 1 output byte The output data is under the Slave module after the Configuration Parameters Module 5 Cyclic Module 5 This profile includes 2 output bytes The output data is under the Slave module after the Configuration Parameters ...

Page 310: ... bytes 32 word parameters may be selected along with 32 input bytes where 16 word parameters may be selected The input data is selectable under the cyclic module in the PROFIBUS master s programming software and the output data is under the Slave module itself after the Configuration Parameters Acyclic PROFIBUS Messages The C445 supports the acyclic messages added with the DPV1 version of PROFIBUS...

Page 311: ...e Slot 0 Index 45 Length 4 bytes 03 Modbus read command 01 37 hex or 01 55 decimal 01 length 1 register to read 2 Acyclic read message Slot 0 Index 45 Length 2 bytes Example 2 Write to the Base Control Module Field Output Control word The Modbus register address for this parameter from Appendix D is 601 address 600 This register is converted to two hexadecimal bytes or two decimal bytes below 02 5...

Page 312: ... Details Below picture shows how diagnostics message is sent to Master Extended diagnostics frame has 10 bytes where first 4 bytes are header followed by 6 bytes fault and warning data For example in above picture 0A 81 01 00 bytes are header information 1A 00 00 00 00 00 are diagnostics information where 1A 00 forms a fault code word 0x001A which means Communication lost with MM 00 00 00 00 are t...

Page 313: ...ce Trip Percent Level Motor Overload Trip FLA Motor1 Protection V Unbalance Alarm Percent Level Motor Overload Trip FLA Motor2 Protection V Unbalance Trip Debounce Time Rated Voltage Protection OverVoltage Alarm Level Rated Freq Protection OverVoltage Trip Level Motor Rated Efficiency Protection OverVoltage Trip Level Motor Rated Watts Motor1 Protection High KW Alarm Level Motor Rated Watts Motor2...

Page 314: ... Control Word is one of the selections for an output data word The following are the bits that control the 3 outputs on the Base Control Module Bit 0 Output 1 Bit 1 Output 2 Bit 2 Output 3 if a Base Control Module with the latching relay option is being used this bit is used to Set this output Bit 3 This bit is only used when a BCM with the latching relay option is used This bit resets the latchin...

Page 315: ...cale Factor Motor I Unbalance Percent Line Frequency Scaled Line Voltage LL Phases AB Line Voltage LL Average Line Voltage LL Phases BC Line Voltage LL Phases CA Line V Unbalance Percent Power Apparent Power Factor Efficiency in percent Config Inhibit Reason Motor State enum Number of Contactor Operations During Last Hour Thermal memory Percent BCM Control Voltage 24VDC Fault Snap Shot Log Day Fau...

Page 316: ...ter I Scale Factor 305 I Scale Factor UINT16 RO This scale factor is applied to all current values monitored via a communication network 306 Current Unbalance UINT8 RO Units Motor Current Unbalance Percent 307 GF Current RMS Scaled UINT16 RO Units scaled A Motor Ground Fault scaled current RMS Scaled by parameter I Scale Factor 308 Thermal Capacity UINT8 RO Default 0 Units Thermal Capacity in Perc...

Page 317: ... rotation mismatch 22 PTC See PTC State for details 23 Under voltage restart 24 Measurement Module fault 25 Communication loss on active fieldbus 26 Measurement Module not available or communication loss with the module 27 User Interface not available or communication loss with the module 28 Test trip was triggered 29 Option Card not available or communication loss with the module 30 RTC Backup Me...

Page 318: ...23 Logic instruction invalid instance number 224 Logic instruction invalid argument 225 Logic math divide by zero 226 Logic math underflow 227 Logic math overflow 228 ELC IO Comm Loss 229 ELC IO is connected but unable to read write 230 Generic Modbus Slave Comm Loss 231 Generic Modbus slave device is connected but read write returned an error 232 Logic Program accessing ELC IO but ELC IO not conf...

Page 319: ...t 12 1012 Logic User Fault 13 1013 Logic User Fault 14 1014 Logic User Fault 15 1015 Logic User Fault 16 1016 Logic User Fault 17 1017 Logic User Fault 18 1018 Logic User Fault 19 1019 Logic User Fault 20 1020 Logic User Fault 21 1021 Logic User Fault 22 1022 Logic User Fault 23 1023 Logic User Fault 24 1024 Logic User Fault 25 1025 Logic User Fault 26 1026 Logic User Fault 27 1027 Logic User Faul...

Page 320: ... 1 Under voltage 2 Over voltage 3 Reserved 4 Ground current warning 5 Current phase loss 6 Current unbalance 7 Instantaneous over current 8 Jam 9 PF Deviation 10 Voltage phase loss 11 Voltage unbalance 12 Frequency deviation fast 13 Frequency deviation slow 14 Under current 15 High power 16 Low power 17 Contactor failure 18 Starts limit exceeded 19 Overload 20 Stall 21 Phase rotation mismatch 22 P...

Page 321: ... is connected but unable to read write 230 Generic Modbus Slave Comm Loss 231 Generic Modbus slave device is connected but read write returned an error 232 Logic Program accessing ELC IO but ELC IO not configured 1000 Logic User Warning 1 1001 Logic User Warning 2 1002 Logic User Warning 3 1003 Logic User Warning 4 1004 Logic User Warning 5 1005 Logic User Warning 6 1006 Logic User Warning 7 1007 ...

Page 322: ...ng 35 1035 Logic User Warning 36 1036 Logic User Warning 37 1037 Logic User Warning 38 1038 Logic User Warning 39 1039 Logic User Warning 40 1040 Logic User Warning 41 1041 Logic User Warning 42 1042 Logic User Warning 43 1043 Logic User Warning 44 1044 Logic User Warning 45 1045 Logic User Warning 46 1046 Logic User Warning 47 1047 Logic User Warning 48 1048 Logic User Warning 49 1049 Logic User ...

Page 323: ...1 Logic User Inhibit 12 1012 Logic User Inhibit 13 1013 Logic User Inhibit 14 1014 Logic User Inhibit 15 1015 Logic User Inhibit 16 1016 Logic User Inhibit 17 1017 Logic User Inhibit 18 1018 Logic User Inhibit 19 1019 Logic User Inhibit 20 1020 Logic User Inhibit 21 1021 Logic User Inhibit 22 1022 Logic User Inhibit 23 1023 Logic User Inhibit 24 1024 Logic User Inhibit 25 1025 Logic User Inhibit 2...

Page 324: ...sources both point to Fieldwire 2 Local motor control source is set to User Interface but the User Interface type does not match 3 One or more enabled protection features requires a voltage option card in the Measurement Module 4 One or more enabled protection features requires a PTC Temperature option card in the Measurement Module 5 Selected operational mode is incompatible with 3wire cfg fieldw...

Page 325: ...Over voltage 5042 2 Reserved 5043 3 Ground current fault 5044 4 Current phase loss 5045 5 Current unbalance 5046 6 Instantaneous over current 5047 7 Jam 5048 8 Power factor deviation 5049 9 Voltage phase loss 5050 10 Voltage unbalance 5051 11 Frequency deviation fast 5052 12 Frequency deviation slow 5053 13 Under current 5054 14 High power 5055 15 Low power 5056 16 Reserved 5057 17 Starts limit ex...

Page 326: ... Units V Supply Line to Line Voltage Average of the three phases 325 Voltage Unbalance UINT8 RO Units Supply Voltage Unbalance Percentage Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 0 Under voltage 5073 1 Over voltage 5074 2 Reserved 5075 3 Ground current warning 5076 4 Current phase loss 5077 5 Current unbalance 5078 6 Instantaneous over c...

Page 327: ...p Mem The component of Apparent Energy that does no work scaled by 0 1 The energy used over time to magnetize the motor Not Resettable 338 Apparent Energy Scaled SINT32 RO Default 0 Units 0 1kVAh Backup Mem Total Energy used is the vector sum of Reactive and Real Energy scaled by 0 1 The total amount of energy used not resettable 340 Real Energy Resettable Scaled SINT32 RW NV Default 0 Units 0 1kW...

Page 328: ...tor has been running since this value was last reset This value is resettable 358 Contactor Operations Last Hour UINT16 RO Backup Mem Number of Contactor Operations During the Last Hour 359 Last Run Time UINT32 RO Default 0 Units seconds Duration in Seconds of the Last Start to Stop Motor Run Time 361 Last Starting Time UINT16 RO Default 0 Units seconds The amount of time the motor took to get up ...

Page 329: ...t 2 PTC Shorted fault 3 PTC Open fault 377 I Phase A L1 FLOAT RO Units A Monitored Phase A L1 Motor Current in Floating Point Format 379 I Phase B L2 FLOAT RO Units A Monitored Phase B L2 Motor Current in Floating Point Format 381 I Phase C L3 FLOAT RO Units A Monitored Phase C L3 Motor Current in Floating Point Format 383 Avg Current FLOAT RO Units A Monitored Average Motor Current in Floating Po...

Page 330: ... switches that are currently set to the ON position 397 Base Control Module Control Bd Amb Temp SINT16 RO Units C Ambient temperature measured on the PCB of the Base Control Module 398 Base Control Module Max Bd Amb Temp SINT16 RW NV Default 40 Units C Base Control Module Maximum ambient temperature for the PCB This value can be set typically to 40 Table 128 C445 Modbus Register Map continued Regi...

Page 331: ... motor winding setting Scaled by parameter I Scale Factor 501 Rated Speed RPM Active UINT16 RO Default 1750 Range 300 to 3600 Units RPM RPM nameplate rating of the active motor winding 502 Rated HP Active Scaled UINT32 RO Units HPx100 HP nameplate rating of the active motor winding This value is scaled by 0 01 For example if the motor is rated at 123 25 HP then this parameter should contain 12325 ...

Page 332: ... and the parameters are called Output x Function Select 602 Remote Feedback Signal Parameter BYTE RW Bitfield This parameter only applies if the Operation mode being used includes digital feedback Solenoid MCCB Actuation and Contactor Feeder and the selection for the Feedback Signal Source Select parameter is Feedback Signals Provided by Network If both of these conditions are met then this parame...

Page 333: ...lve Motor Control Applications and uses Output 1 Auto Transformer is for starting a motor at the voltage reduced by the transformer with a correspondingly smaller current and uses all 3 Outputs 701 Contactor Fault Delay UINT16 RW NV Default 0 Range 0 to 2000 Units 10ms Config CRC Run Lock Admin Lock USB Lock Backup Mem Delay Before a Contactor Failure Fault is Issued after a change of control stat...

Page 334: ...de 705 Max Star Winding Time UINT16 RW NV Default 100 Range 1 to 6000 Units 100ms Config CRC Run Lock Admin Lock USB Lock Backup Mem Parameters used in Star Delta Operation Mode The time after which the controller will transition to delta wiring when up to speed is NOT detected in the star winding 706 Enable HMCP Actuation BOOL RW NV Default 0 Config CRC Run Lock Admin Lock USB Lock Backup Mem Ena...

Page 335: ...and Contactor Feeder This parameter allows the user to select where the inputs are wired to the C445 To the Base Control Module the User Interface or to a controller where they are sent to the C445 via a communication network For all three locations these input feedback signals may be wired the actual input or bit is pre defined for each as follows Solenoid Operation Mode 1 Base Control Module Inp...

Page 336: ...ast control state on power up Value Description 0 None 1 Fault Reason Type Load fault Power based 2 Fault Reason Type Supply fault Voltage based 3 Fault Reason Type Motor fault Current based 4 Tripped Status Bits PTC 5 Tripped Status Bits Phase rotation mismatch 6 Tripped Status Bits Stall 7 Tripped Status Bits Overload 8 Tripped Status Bits Starts limit exceeded 9 Tripped Status Bits Low power 10...

Page 337: ...t 40 Warning Status Bits Voltage unbalance 41 Warning Status Bits Voltage phase loss 42 Warning Status Bits Power factor deviation 43 Warning Status Bits Jam 44 Warning Status Bits Instantaneous over current 45 Warning Status Bits Current unbalance 46 Warning Status Bits Current phase loss 47 Warning Status Bits Ground current 48 Warning Status Bits Reserved 49 Warning Status Bits Over voltage 50 ...

Page 338: ...gh power 11 Tripped Status Bits Under current 12 Tripped Status Bits Frequency deviation slow 13 Tripped Status Bits Frequency deviation fast 14 Tripped Status Bits Voltage unbalance 15 Tripped Status Bits Voltage phase loss 16 Tripped Status Bits Power factor deviation 17 Tripped Status Bits Jam 18 Tripped Status Bits Instantaneous over current 19 Tripped Status Bits Current unbalance 20 Tripped ...

Page 339: ...eous over current 45 Warning Status Bits Current unbalance 46 Warning Status Bits Current phase loss 47 Warning Status Bits Ground current 48 Warning Status Bits Reserved 49 Warning Status Bits Over voltage 50 Warning Status Bits Under voltage 51 Tripped Status Bits Under voltage 52 Tripped Status Bits Over voltage 53 Tripped Status Bits Reserved 54 Base Control Module Field Output control word Bi...

Page 340: ...Status Bits Low power 10 Tripped Status Bits High power 11 Tripped Status Bits Under current 12 Tripped Status Bits Frequency deviation slow 13 Tripped Status Bits Frequency deviation fast 14 Tripped Status Bits Voltage unbalance 15 Tripped Status Bits Voltage phase loss 16 Tripped Status Bits Power factor deviation 17 Tripped Status Bits Jam 18 Tripped Status Bits Instantaneous over current 19 Tr...

Page 341: ...tatus Bits Jam 44 Warning Status Bits Instantaneous over current 45 Warning Status Bits Current unbalance 46 Warning Status Bits Current phase loss 47 Warning Status Bits Ground current 48 Warning Status Bits Reserved 49 Warning Status Bits Over voltage 50 Warning Status Bits Under voltage 51 Tripped Status Bits Under voltage 52 Tripped Status Bits Over voltage 53 Tripped Status Bits Reserved 54 B...

Page 342: ...tus Bits Low power 10 Tripped Status Bits High power 11 Tripped Status Bits Under current 12 Tripped Status Bits Frequency deviation slow 13 Tripped Status Bits Frequency deviation fast 14 Tripped Status Bits Voltage unbalance 15 Tripped Status Bits Voltage phase loss 16 Tripped Status Bits Power factor deviation 17 Tripped Status Bits Jam 18 Tripped Status Bits Instantaneous over current 19 Tripp...

Page 343: ...factor deviation 43 Warning Status Bits Jam 44 Warning Status Bits Instantaneous over current 45 Warning Status Bits Current unbalance 46 Warning Status Bits Current phase loss 47 Warning Status Bits Ground current 48 Warning Status Bits Reserved 49 Warning Status Bits Over voltage 50 Warning Status Bits Under voltage 51 Tripped Status Bits Under voltage 52 Tripped Status Bits Over voltage 53 Trip...

Page 344: ...ault Output Action parameter Only if that parameter is set to Use Fault State does this parameter apply This parameter then selects the state of the outputs On or Off when a communication fault occurs The behavior is selected on a per bit basis Only valid for output relays used as general purpose field outputs Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value D...

Page 345: ...he Latching Relay Output 3 when power is removed from the C445 provided the Base Control Module was ordered with the latching relay option Default Turn Off emulating a non latching relay 727 Phase Type UINT8 RW NV Default 0 Enum Config CRC Run Lock Admin Lock USB Lock Backup Mem Three phase configuration is the default and is used for 3 phase motors The C445 also supports single phase motors by ch...

Page 346: ...unce One 16 bit value for each of the 4 inputs on the Base Control Module The same value is used for both rising and falling edges Array of 4 registers 733 LED Brightness Bank 0 INTERNAL UINT8 RW NV Default 0 Enum Units Backup Mem LED Brightness Configuration Bank 0 734 LED Brightness Bank 1 INTERNAL UINT8 RW NV Default 0 Enum Units Backup Mem LED Brightness Configuration Bank 1 735 LED Brightness...

Page 347: ...face button LED 3 Applies only to C445UC Control Family of User Interfaces 740 Control User Interface Button LED 4 Purpose UINT16 RW NV Default 4 Enum Config CRC Admin Lock USB Lock Backup Mem Configuration parameter for the User Interface button LED 4 Applies only to C445UC Control Family of User Interfaces UINT16 RW NV Table 128 C445 Modbus Register Map continued Register Name Attribute Descript...

Page 348: ...ackup Mem Configuration parameter for the User Interface status LED 3 Applies only to C445UC Control Family of User Interfaces Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No status LED function 1 Fault status LED function 2 Warning status LED function 3 Ready status LED function 4 Up to speed status LED function 5 Overload fault status LED f...

Page 349: ...Under current 12 Tripped Status Bits Frequency deviation slow 13 Tripped Status Bits Frequency deviation fast 14 Tripped Status Bits Voltage unbalance 15 Tripped Status Bits Voltage phase loss 16 Tripped Status Bits Power factor deviation 17 Tripped Status Bits Jam 18 Tripped Status Bits Instantaneous over current 19 Tripped Status Bits Current unbalance 20 Tripped Status Bits Current phase loss 2...

Page 350: ...ase loss 47 Warning Status Bits Ground current 48 Warning Status Bits Reserved 49 Warning Status Bits Over voltage 50 Warning Status Bits Under voltage 51 Tripped Status Bits Under voltage 52 Tripped Status Bits Over voltage 53 Tripped Status Bits Reserved 54 Base Control Module Field Output control word Bit 0 55 Base Control Module Field Output control word Bit 1 56 Base Control Module Field Outp...

Page 351: ...atus Bits Ground current 22 Motor Control Status Motor at speed 23 Motor Control Status Ready 24 Motor Control Status Inhibited 25 Motor Control Status Warning 26 Motor Control Status Faulted 27 Motor Control Status Remote enabled 28 Motor Control Status Running 2 29 Motor Control Status Running 1 30 Warning Status Bits PTC 31 Warning Status Bits Phase rotation mismatch 32 Warning Status Bits Stal...

Page 352: ...arning Reason HRGF pulse detection 60 Warning Reason Peak demand 61 Digital Input Status Base Control Module Input I4 62 Digital Input Status Base Control Module Input I3 63 Digital Input Status Base Control Module Input I2 64 Digital Input Status Base Control Module Input I1 65 Fail Safe Ground current fault 65535 Reserved Value Description 0 None 1 Fault Reason Type Load fault Power based 2 Faul...

Page 353: ...viation slow 39 Warning Status Bits Frequency deviation fast 40 Warning Status Bits Voltage unbalance 41 Warning Status Bits Voltage phase loss 42 Warning Status Bits Power factor deviation 43 Warning Status Bits Jam 44 Warning Status Bits Instantaneous over current 45 Warning Status Bits Current unbalance 46 Warning Status Bits Current phase loss 47 Warning Status Bits Ground current 48 Warning S...

Page 354: ...ies only to C445UC Control Family of User Interfaces Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No User Interface button present 1 User Interface button configured as STOP 2 User Interface button configured as AUTO 3 User Interface button configured as RUN1 4 User Interface button configured as RUN2 5 User Interface button configured as RES...

Page 355: ...or parameter Applies only to C445UC Control Family of User Interfaces 755 Control User Interface LED 4 Color Config UINT16 RW NV Default 3 Enum Config CRC Admin Lock USB Lock Backup Mem User Interface LED 4 Color parameter Applies only to C445UC Control Family of User Interfaces Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No User Interface b...

Page 356: ...amily of User Interfaces 760 Control User Interface User LED 2 Color Config UINT16 RW NV Default 1 Enum User Defined LED 2 Color Selection Default Red Other selections are green and amber Applies only to C445UC Control Family of User Interfaces 761 Control User Interface User LED 3 Color Config UINT16 RW NV Default 1 Enum User Defined LED 3 Color Selection Default Red Other selections are green an...

Page 357: ...iption Value Description 0 Remember Last 1 Avg Current Iavg 2 Iavg FLA I FLA 3 Current Unbalance IUnb 4 GF Current RMS IGF 5 I Phase A IA 6 I Phase B IB 7 I Phase C IC 8 Avg Voltage Vavg 9 Voltage Unbalance VUnb 10 Phase Order Ph Ord 11 L1 L2 12 L2 L3 13 L3 L1 14 Watts Total P Watts 15 Power Factor PF 16 VA Total P VA 17 VARS Total P VARS 18 Real Energy Resettable P kWh 19 Thermal Cap TC 20 Time t...

Page 358: ... CRC Admin Lock USB Lock Backup Mem MUI Screen Inactive Timeout 768 Timeout Behavior BYTE RW NV Default 1 Bitfield Config CRC Admin Lock USB Lock Backup Mem MUI Screen Inactive Timeout Behavior 769 Enable Cntrl Buttons BYTE RW NV Default 3 Bitfield Config CRC Admin Lock USB Lock Backup Mem MUI Motor Control Buttons Enable 770 Start LED Color UINT8 RW NV Default 1 Enum Config CRC Admin Lock USB Loc...

Page 359: ...ck USB Lock Backup Mem MUI stop button debounce time in milliseconds 775 Auto Button Debounce UINT16 RW NV Default 50 Units mSec Config CRC Admin Lock USB Lock Backup Mem MUI auto button debounce time in milliseconds 776 Reset Button Debounce UINT16 RW NV Default 250 Units mSec Config CRC Admin Lock USB Lock Backup Mem MUI reset button debounce time in milliseconds 777 Enable Fieldwire Inputs BYTE...

Page 360: ...445 user interface input I3 12439 7 C445 user interface input I4 12440 16 ELC input x0 12449 17 ELC input x1 12450 18 ELC input x2 12451 19 ELC input x3 12452 20 ELC input x4 12453 21 ELC input x5 12454 22 ELC input x6 12455 23 ELC input x7 12456 24 ELC input x10 12457 25 ELC input x11 12458 26 ELC input x12 12459 27 ELC input x13 12460 28 ELC input x14 12461 29 ELC input x15 12462 30 ELC input x1...

Page 361: ...490 58 ELC input x52 12491 59 ELC input x53 12492 60 ELC input x54 12493 61 ELC input x55 12494 62 ELC input x56 12495 63 ELC input x57 12496 64 ELC input x60 12497 65 ELC input x61 12498 66 ELC input x62 12499 67 ELC input x63 12500 68 ELC input x64 12501 69 ELC input x65 12502 70 ELC input x66 12503 71 ELC input x67 12504 72 ELC input x70 12505 73 ELC input x71 12506 74 ELC input x72 12507 75 EL...

Page 362: ...input x125 12534 102 ELC input x126 12535 103 ELC input x127 12536 104 ELC input x130 12537 105 ELC input x131 12538 106 ELC input x132 12539 107 ELC input x133 12540 108 ELC input x134 12541 109 ELC input x135 12542 110 ELC input x136 12543 111 ELC input x137 12544 112 ELC input x140 12545 113 ELC input x141 12546 114 ELC input x142 12547 115 ELC input x143 12548 116 ELC input x144 12549 117 ELC ...

Page 363: ... If this is an application with a 2 motor profile this is the first motor Scaled by parameter I Scale Factor 901 FLA Motor2 Scaled UINT16 RW NV Default 101 Range 1 to 65535 RW Units scaled A Config CRC Run Lock Admin Lock USB Lock Backup Mem Motor2 Overload FLA Nominal Current Scaled Scaled Full Load Amperes for the motor from the motor nameplate If this is an application with a 2 motor profile th...

Page 364: ...ahlander profiles Motors will either have a Watts or HP rating on the nameplate When Watts is entered for Motor2 the Motor Rated HP will be calculated and displayed for Motor2 909 Rated HP Motor1 Scaled UINT32 RW NV Default 2000 RW Range 1 to 500000 Units HPx100 Config CRC Run Lock Admin Lock USB Lock Backup Mem HP nameplate rating for motor winding 1 Used in all control profiles Motors will eithe...

Page 365: ...eplate rating for motor winding 2 Used in star delta two speed and dahlander profiles 916 Rated Efficiency removed from PCTool UINT16 RW NV Default 8500 Range 5000 to 10000 Units 0 01 Config CRC Admin Lock USB Lock Backup Mem Motor rated efficiency in scaled percent 0 01 917 Rated Stator Resistance Scaled UINT16 RW NV Default 280 Units mOhms Config CRC Admin Lock USB Lock Backup Mem Motor Rated St...

Page 366: ...round Current CT UINT16 RW NV Default 1 Range 1 to 65535 Config CRC Run Lock Admin Lock USB Lock Backup Mem GFM CBCT CT Ratio Interposing Multiplier Multiplier allows support for configurations where effective CT ratio is very high When using an interposing CT this register would contain the interposing CT ratio 1000 Trip Enable BYTE RW NV Array size 4 Default 0x38 0x00 0x04 0x00 Bitfield Config C...

Page 367: ...ition occurs Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 16 Reserved 16001 17 Starts limit exceeded 16002 18 Overload 16003 19 Stall 16004 20 Phase rotation mismatch 16005 21 PTC 16006 22 Under voltage restart 16007 23 Peak demand 16008 24 HRGF pulse detection 16009 Bit Description Coil 0 Under voltage 16017 1 Over voltage 16018 2 Reserved ...

Page 368: ...ckup Mem Thermal Overload Reset Threshold Level where reset is allowed 1007 Stall Trip Level UINT16 RW NV Default 200 Range 50 to 400 Units Config CRC Admin Lock USB Lock Backup Mem The Stall protection monitors the average phase current as a percentage of FLA Nominal Current of the motor and will trip the motor if the current exceeds the set threshold The stall protection is only active as the mo...

Page 369: ...nt Trip Delay time will generate a trip 1013 Instantaneous Overcurrent Alarm Level UINT16 RW NV Default 400 Range 50 to 400 Units Config CRC Admin Lock USB Lock Backup Mem Instantaneous Overcurrent Alarm Level when exceeded and following the Alarm Delay Time in the Protections General category will generate a warning 1014 Instantaneous Overcurrent Start Delay UINT16 RW NV Default 0 Range 0 to 180 ...

Page 370: ... Current Unbalance Trip Delay is the time delay following the trip level being exceeded before a trip occurs 1021 Undercurrent Trip Level UINT8 RW NV Default 50 Range 10 to 90 Units Config CRC Admin Lock USB Lock Backup Mem Undercurrent Trip Level protection monitors the three phase currents and will trip the motor if the measured current drops below the set threshold following the Undercurrent Tr...

Page 371: ...ctions General category will generate a warning 1027 Overvoltage Trip Delay UINT16 RW NV Default 20 Range 1 to 60 Units seconds Config CRC Admin Lock USB Lock Backup Mem Overvoltage Trip Delay is the time delay following the trip level being exceeded until a trip occurs 1028 Undervoltage Trip Level UINT8 RW NV Default 90 Range 10 to 100 Units Config CRC Admin Lock USB Lock Backup Mem Undervoltage ...

Page 372: ...W NV Default 90 Range 80 to 100 Units Config CRC Run Lock Admin Lock USB Lock Backup Mem Voltage Loss Restart Return Level is the voltage level that line voltage must return to for C445 to re start motors If the level returns to this point or above within the time intervals specified by the user VLR Short Time and VLR Long Time a restart sequence will be initiated according to user settable delays...

Page 373: ...Run Lock Admin Lock USB Lock Backup Mem Voltage Loss Restart Long Time Interval If voltage returns to the user specified level within the long time period C445 will send a command to re start the motor after the Long Time Delay 1041 V Phase Loss Trip Level INTERNAL UINT8 RO Default 80 Units V Phase Loss Trip Level 1042 V Phase Loss Debounce INTERNAL UINT16 RO Default 2 Units seconds V Phase Loss D...

Page 374: ...r Alarm Level based on KW when exceeded and following the Alarm Delay Time in the Protections General category will generate a warning 1048 High Power Trip Delay UINT16 RW NV Default 20 Range 1 to 60 Units seconds Config CRC Admin Lock USB Lock Backup Mem High Power Trip Delay is the time delay following the trip level being exceeded until a trip occurs 1049 Low Power Trip Level SINT16 RW NV Defau...

Page 375: ...or if the measured deviation from rated exceeds the set threshold The high power factor protection is active when the motor is in the running state if enabled 1056 Power Factor Deviation Trip Level Low Scaled SINT16 RW NV Default 0 Range 10000 to 10000 Units 0 01 Config CRC Admin Lock USB Lock Backup Mem PF Deviation Trip Level The Power Factor Deviation protection monitors the PF supply side of t...

Page 376: ...efault 0 Range 0 to 5000 Units ms Config CRC Admin Lock USB Lock Backup Mem Ground Fault Protection Start Delay is a delay at power up to inhibit raising a ground fault trip condition until this time expires If the ground fault trip condition is no longer present when this time expires no trip will occur 1063 GF Trip Debounce UINT16 RW NV Default 1000 Range 0 to 60000 Units msec Config CRC Admin L...

Page 377: ...only applies to the trip level 1069 Hz Deviation Slow Trip Level Scaled UINT16 RW NV Default 10 Range 10 to 500 Units 0 01Hz Config CRC Admin Lock USB Lock Backup Mem Frequency Deviation Slow Trip Level has a large range for the trip level selection with a short time delay to trip range If the frequency deviation from rated exceeds the set threshold for the duration of the Frequency Deviation Slow...

Page 378: ...E Config CRC Admin Lock USB Lock Backup Mem If enabled perform a fault reset on power up Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 0 Under voltage 17153 1 Over voltage 17154 2 Reserved 17155 3 Ground current fault 17156 4 Current phase loss 17157 5 Current unbalance 17158 6 Instantaneous over current 17159 7 Jam 17160 8 Power factor devia...

Page 379: ...ition must be present longer than this time setting 1080 Inhibit Start on Voltage Fault BOOL RW NV Default 0 Config CRC Run Lock Admin Lock USB Lock Backup Mem If this parameter is enabled and a voltage supply problem exists when the start command is issued the C445 will be inhibited from starting the motor This applies to Over Voltage Under Voltage and Voltage Imbalance 1081 Inhibit Start on Volt...

Page 380: ...Trip Indication Only Enable BYTE RW NV Array size 4 Default 0x00 0x00 0x00 0x00 Bitfield Config CRC Run Lock Admin Lock USB Lock Backup Mem Enable trip indication only by selecting the box next to each protection to place a check mark in it Each protection selected will enable those protections but will not cause the C445 control to drop out when trip occurs Table 128 C445 Modbus Register Map cont...

Page 381: ...0 Range 200 to 5000 Units mSec Config CRC Run Lock Admin Lock USB Lock Backup Mem Duration of the shunt trip pulse in ms Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 19 Stall 17396 20 Phase rotation mismatch 17397 21 PTC 17398 22 Under voltage restart 17399 23 Peak demand 17400 24 HRGF pulse detection 17401 Bit Description Coil 0 Under volta...

Page 382: ...nits 10mAmps Config CRC Admin Lock USB Lock Backup Mem Amplitude of HRG pulse current 1200 Fault Queue Event Order UINT16 RO Array size 10 Enum A List of the Last 10 Faults Shown in the Order They Occurred Duplicates are allowed and the most recent is at the top Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No Action 1 Warning 2 Trip Value Des...

Page 383: ...nt Module does not match with what was connected before 33 Currently connected Option Card does not match with what was connected before 34 Measurement Module firmware is incompatible 35 User Interface firmware is incompatible 36 Ethernet Option Card firmware is incompatible 37 Profi Option Card firmware is incompatible 38 Ground Fault Module firmware is incompatible 39 External ground fault modul...

Page 384: ...ad neither pair 503 Internal Checksums in NV memory FRAM didn t match during write neither pair 504 Internal RTC Backup Memory Option Card is missing 505 Internal RTC Backup Memory Option Card does not match actual 506 Internal RTC Backup Memory Option Card has NV Fault 507 Internal serial flash memory fault Attempt Factory Reset first Return to manufacturer if not cleared 508 Internal logic mappi...

Page 385: ...m the time stamp information when the last fault occurred 1304 Snap Shot Minute UINT8 RO Default 0 Backup Mem Fault Snap Shot Log Minute The Minute from the time stamp information when the last fault occurred Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 1021 Logic User Fault 22 1022 Logic User Fault 23 1023 Logic User Fault 24 1024 Logic User F...

Page 386: ...quency deviation slow 14 Under current 15 High power 16 Low power 17 Contactor failure 18 Starts limit exceeded 19 Overload 20 Stall 21 Phase rotation mismatch 22 PTC See PTC State for details 23 Under voltage restart 24 Measurement Module fault 25 Communication loss on active fieldbus 26 Measurement Module not available or communication loss with the module 27 User Interface not available or comm...

Page 387: ...ncompatible program 207 Logic invalid instruction 220 Logic program underrun 221 Logic program overrun 222 Logic task watchdog 223 Logic instruction invalid instance number 224 Logic instruction invalid argument 225 Logic math divide by zero 226 Logic math underflow 227 Logic math overflow 228 ELC IO Comm Loss 229 ELC IO is connected but unable to read write 230 Generic Modbus Slave Comm Loss 231 ...

Page 388: ...c User Fault 8 1008 Logic User Fault 9 1009 Logic User Fault 10 1010 Logic User Fault 11 1011 Logic User Fault 12 1012 Logic User Fault 13 1013 Logic User Fault 14 1014 Logic User Fault 15 1015 Logic User Fault 16 1016 Logic User Fault 17 1017 Logic User Fault 18 1018 Logic User Fault 19 1019 Logic User Fault 20 1020 Logic User Fault 21 1021 Logic User Fault 22 1022 Logic User Fault 23 1023 Logic ...

Page 389: ...L3 RMS current at time of trip Scaled by parameter I Scale Factor 1311 Snap Shot Voltage L1 L2 UINT16 RO Default 0 Units V Backup Mem Voltage AB L1 L2 RMS volts at time of trip 1312 Snap Shot Voltage L2 L3 UINT16 RO Default 0 Units V Backup Mem Voltage BC L2 L3 RMS volts at time of trip 1313 Snap Shot Voltage L3 L1 UINT16 RO Default 0 Units V Backup Mem Voltage CA L3 L1 RMS volts at time of trip 1...

Page 390: ...T8 RW NV Default 4 Enum Config CRC Admin Lock USB Lock Backup Mem External IO Modbus Baud Rate Selects the Modbus Baud Rate for the Base Control Module s RS 485 Modbus port A power cycle is required for change in baud rate to take effect 0 19200 baud 1 9600 baud 2 38400 baud 3 57600 baud 4 115200 baud 2004 External IO Modbus Parity and Stop Bits UINT8 RW NV Default 0 Enum Config CRC Admin Lock USB...

Page 391: ...ty Module Model Code UINT16 RW NV Default 0 Enum Config CRC Admin Lock USB Lock Backup Mem ELC IO 2nd Speciality Module Model Code 2009 ELC IO 3rd Speciality Module Model Code UINT16 RW NV Default 0 Enum Config CRC Admin Lock USB Lock Backup Mem ELC IO 3rd Speciality Module Model Code Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No Module 73 ...

Page 392: ...INT16 RW NV Default 0 Enum Config CRC Admin Lock USB Lock Backup Mem ELC IO 7th Speciality Module Model Code Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No Module 73 0x49 ELC AN02NANN 136 0x88 ELC AN04ANNN 137 0x89 ELC AN04NANN 138 0x8A ELC PT04ANNN 139 0x8B ELC TC04ANNN 204 0xCC ELC AN06AANN Value Description 0 No Module 73 0x49 ELC AN02NAN...

Page 393: ...efault 0 Backup Mem ELC IO Passthrough Speciality Module 5 Array of 30 registers ELC IO Passthrough Speciality Module 5 2165 ELC IO Passthrough Speciality Module 6 UINT16 RW NV Array size 30 Default 0 Backup Mem ELC IO Passthrough Speciality Module 6 Array of 30 registers ELC IO Passthrough Speciality Module 6 2195 ELC IO Passthrough Speciality Module 7 UINT16 RW NV Array size 30 Default 0 Backup ...

Page 394: ...x25 21 36086 22 ELC Passthrough dig In x26 22 36087 23 ELC Passthrough dig In x27 23 36088 24 ELC Passthrough dig In x30 24 36089 25 ELC Passthrough dig In x31 25 36090 26 ELC Passthrough dig In x32 26 36091 27 ELC Passthrough dig In x33 27 36092 28 ELC Passthrough dig In x34 28 36093 29 ELC Passthrough dig In x35 29 36094 30 ELC Passthrough dig In x36 30 36095 31 ELC Passthrough dig In x37 31 360...

Page 395: ...29 65 ELC Passthrough dig In x101 65 36130 66 ELC Passthrough dig In x102 66 36131 67 ELC Passthrough dig In x103 67 36132 68 ELC Passthrough dig In x104 68 36133 69 ELC Passthrough dig In x105 69 36134 70 ELC Passthrough dig In x106 70 36135 71 ELC Passthrough dig In x107 71 36136 72 ELC Passthrough dig In x110 72 36137 73 ELC Passthrough dig In x111 73 36138 74 ELC Passthrough dig In x112 74 361...

Page 396: ...gh dig In x151 105 36170 106 ELC Passthrough dig In x152 106 36171 107 ELC Passthrough dig In x153 107 36172 108 ELC Passthrough dig In x154 108 36173 109 ELC Passthrough dig In x155 109 36174 110 ELC Passthrough dig In x156 110 36175 111 ELC Passthrough dig In x157 111 36176 112 ELC Passthrough dig In x160 112 36177 113 ELC Passthrough dig In x161 113 36178 114 ELC Passthrough dig In x162 114 361...

Page 397: ...6212 20 ELC Passthrough dig Out x24 20 36213 21 ELC Passthrough dig Out x25 21 36214 22 ELC Passthrough dig Out x26 22 36215 23 ELC Passthrough dig Out x27 23 36216 24 ELC Passthrough dig Out x30 24 36217 25 ELC Passthrough dig Out x31 25 36218 26 ELC Passthrough dig Out x32 26 36219 27 ELC Passthrough dig Out x33 27 36220 28 ELC Passthrough dig Out x34 28 36221 29 ELC Passthrough dig Out x35 29 3...

Page 398: ... ELC Passthrough dig Out x77 63 36256 64 ELC Passthrough dig Out x100 64 36257 65 ELC Passthrough dig Out x101 65 36258 66 ELC Passthrough dig Out x102 66 36259 67 ELC Passthrough dig Out x103 67 36260 68 ELC Passthrough dig Out x104 68 36261 69 ELC Passthrough dig Out x105 69 36262 70 ELC Passthrough dig Out x106 70 36263 71 ELC Passthrough dig Out x107 71 36264 72 ELC Passthrough dig Out x110 72...

Page 399: ...x143 99 36292 100 ELC Passthrough dig Out x144 100 36293 101 ELC Passthrough dig Out x145 101 36294 102 ELC Passthrough dig Out x146 102 36295 103 ELC Passthrough dig Out x147 103 36296 104 ELC Passthrough dig Out x150 104 36297 105 ELC Passthrough dig Out x151 105 36298 106 ELC Passthrough dig Out x152 106 36299 107 ELC Passthrough dig Out x153 107 36300 108 ELC Passthrough dig Out x154 108 36301...

Page 400: ...eciality Module 7 2481 ELC IO Force Speciality Module 8 UINT16 RW Array size 30 Default 0 ELC IO Force Speciality Module 8 Array of 30 registers ELC IO Force Speciality Module 8 2511 ELC IO Force Digital In BYTE RW Array size 16 Default 0 Bitfield ELC IO Force Digital In Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 0 ELC Force dig In x0 0 40...

Page 401: ...4 36 40197 37 ELC Force dig In x45 37 40198 38 ELC Force dig In x46 38 40199 39 ELC Force dig In x47 39 40200 40 ELC Force dig In x50 40 40201 41 ELC Force dig In x51 41 40202 42 ELC Force dig In x52 42 40203 43 ELC Force dig In x53 43 40204 44 ELC Force dig In x54 44 40205 45 ELC Force dig In x55 45 40206 46 ELC Force dig In x56 46 40207 47 ELC Force dig In x57 47 40208 48 ELC Force dig In x60 48...

Page 402: ...C Force dig In x120 80 40241 81 ELC Force dig In x121 81 40242 82 ELC Force dig In x122 82 40243 83 ELC Force dig In x123 83 40244 84 ELC Force dig In x124 84 40245 85 ELC Force dig In x125 85 40246 86 ELC Force dig In x126 86 40247 87 ELC Force dig In x127 87 40248 88 ELC Force dig In x130 88 40249 89 ELC Force dig In x131 89 40250 90 ELC Force dig In x132 90 40251 91 ELC Force dig In x133 91 402...

Page 403: ...orce dig In x170 120 40281 121 ELC Force dig In x171 121 40282 122 ELC Force dig In x172 122 40283 123 ELC Force dig In x173 123 40284 124 ELC Force dig In x174 124 40285 125 ELC Force dig In x175 125 40286 126 ELC Force dig In x176 126 40287 127 ELC Force dig In x177 127 40288 Bit Description Coil 0 ELC Force dig Out x0 0 40289 1 ELC Force dig Out x1 1 40290 2 ELC Force dig Out x2 2 40291 3 ELC F...

Page 404: ... 35 40324 36 ELC Force dig Out x44 36 40325 37 ELC Force dig Out x45 37 40326 38 ELC Force dig Out x46 38 40327 39 ELC Force dig Out x47 39 40328 40 ELC Force dig Out x50 40 40329 41 ELC Force dig Out x51 41 40330 42 ELC Force dig Out x52 42 40331 43 ELC Force dig Out x53 43 40332 44 ELC Force dig Out x54 44 40333 45 ELC Force dig Out x55 45 40334 46 ELC Force dig Out x56 46 40335 47 ELC Force dig...

Page 405: ...C Force dig Out x117 79 40368 80 ELC Force dig Out x120 80 40369 81 ELC Force dig Out x121 81 40370 82 ELC Force dig Out x122 82 40371 83 ELC Force dig Out x123 83 40372 84 ELC Force dig Out x124 84 40373 85 ELC Force dig Out x125 85 40374 86 ELC Force dig Out x126 86 40375 87 ELC Force dig Out x127 87 40376 88 ELC Force dig Out x130 88 40377 89 ELC Force dig Out x131 89 40378 90 ELC Force dig Out...

Page 406: ...ciality Module 6 UINT16 RW Array size 2 Default 0 ELC IO Force Enable Speciality Module 6 Array of 2 registers ELC IO Force Enable Speciality Module 6 2539 ELC IO Force Enable Speciality Module 7 UINT16 RW Array size 2 Default 0 ELC IO Force Enable Speciality Module 7 Array of 2 registers ELC IO Force Enable Speciality Module 7 2541 ELC IO Force Enable Speciality Module 8 UINT16 RW Array size 2 De...

Page 407: ...15 13 40686 14 ELC Force Enable dig In x16 14 40687 15 ELC Force Enable dig In x17 15 40688 16 ELC Force Enable dig In x20 16 40689 17 ELC Force Enable dig In x21 17 40690 18 ELC Force Enable dig In x22 18 40691 19 ELC Force Enable dig In x23 19 40692 20 ELC Force Enable dig In x24 20 40693 21 ELC Force Enable dig In x25 21 40694 22 ELC Force Enable dig In x26 22 40695 23 ELC Force Enable dig In x...

Page 408: ... dig In x67 55 40728 56 ELC Force Enable dig In x70 56 40729 57 ELC Force Enable dig In x71 57 40730 58 ELC Force Enable dig In x72 58 40731 59 ELC Force Enable dig In x73 59 40732 60 ELC Force Enable dig In x74 60 40733 61 ELC Force Enable dig In x75 61 40734 62 ELC Force Enable dig In x76 62 40735 63 ELC Force Enable dig In x77 63 40736 64 ELC Force Enable dig In x100 64 40737 65 ELC Force Enabl...

Page 409: ... ELC Force Enable dig In x144 100 40773 101 ELC Force Enable dig In x145 101 40774 102 ELC Force Enable dig In x146 102 40775 103 ELC Force Enable dig In x147 103 40776 104 ELC Force Enable dig In x150 104 40777 105 ELC Force Enable dig In x151 105 40778 106 ELC Force Enable dig In x152 106 40779 107 ELC Force Enable dig In x153 107 40780 108 ELC Force Enable dig In x154 108 40781 109 ELC Force En...

Page 410: ... 40816 16 ELC Force Enable dig Out x20 16 40817 17 ELC Force Enable dig Out x21 17 40818 18 ELC Force Enable dig Out x22 18 40819 19 ELC Force Enable dig Out x23 19 40820 20 ELC Force Enable dig Out x24 20 40821 21 ELC Force Enable dig Out x25 21 40822 22 ELC Force Enable dig Out x26 22 40823 23 ELC Force Enable dig Out x27 23 40824 24 ELC Force Enable dig Out x30 24 40825 25 ELC Force Enable dig ...

Page 411: ... x73 59 40860 60 ELC Force Enable dig Out x74 60 40861 61 ELC Force Enable dig Out x75 61 40862 62 ELC Force Enable dig Out x76 62 40863 63 ELC Force Enable dig Out x77 63 40864 64 ELC Force Enable dig Out x100 64 40865 65 ELC Force Enable dig Out x101 65 40866 66 ELC Force Enable dig Out x102 66 40867 67 ELC Force Enable dig Out x103 67 40868 68 ELC Force Enable dig Out x104 68 40869 69 ELC Force...

Page 412: ...ELC Force Enable dig Out x146 102 40903 103 ELC Force Enable dig Out x147 103 40904 104 ELC Force Enable dig Out x150 104 40905 105 ELC Force Enable dig Out x151 105 40906 106 ELC Force Enable dig Out x152 106 40907 107 ELC Force Enable dig Out x153 107 40908 108 ELC Force Enable dig Out x154 108 40909 109 ELC Force Enable dig Out x155 109 40910 110 ELC Force Enable dig Out x156 110 40911 111 ELC ...

Page 413: ...fig CRC Admin Lock USB Lock Backup Mem Logic Run Control 2567 Logic Run Status BYTE RO Default 0 Bitfield Logic Run Status 2568 ELC IO Speciality Module config location UINT8 RW NV Default 0 Enum Admin Lock Backup Mem ELC IO Speciality Module config location Table 128 C445 Modbus Register Map continued Register Name Attribute Description Bit Description Coil 0 Logic program underrun 40929 1 Logic ...

Page 414: ... IO Actual Speciality Module 5 UINT16 RW Array size 30 Default 0 ELC IO Actual Speciality Module 5 Array of 30 registers ELC IO Actual Speciality Module 5 2723 ELC IO Actual Speciality Module 6 UINT16 RW Array size 30 Default 0 ELC IO Actual Speciality Module 6 Array of 30 registers ELC IO Actual Speciality Module 6 2753 ELC IO Actual Speciality Module 7 UINT16 RW Array size 30 Default 0 ELC IO Ac...

Page 415: ...3 ELC Force dig In x15 13 45006 14 ELC Force dig In x16 14 45007 15 ELC Force dig In x17 15 45008 16 ELC Force dig In x20 16 45009 17 ELC Force dig In x21 17 45010 18 ELC Force dig In x22 18 45011 19 ELC Force dig In x23 19 45012 20 ELC Force dig In x24 20 45013 21 ELC Force dig In x25 21 45014 22 ELC Force dig In x26 22 45015 23 ELC Force dig In x27 23 45016 24 ELC Force dig In x30 24 45017 25 EL...

Page 416: ...rce dig In x67 55 45048 56 ELC Force dig In x70 56 45049 57 ELC Force dig In x71 57 45050 58 ELC Force dig In x72 58 45051 59 ELC Force dig In x73 59 45052 60 ELC Force dig In x74 60 45053 61 ELC Force dig In x75 61 45054 62 ELC Force dig In x76 62 45055 63 ELC Force dig In x77 63 45056 64 ELC Force dig In x100 64 45057 65 ELC Force dig In x101 65 45058 66 ELC Force dig In x102 66 45059 67 ELC For...

Page 417: ...n x143 99 45092 100 ELC Force dig In x144 100 45093 101 ELC Force dig In x145 101 45094 102 ELC Force dig In x146 102 45095 103 ELC Force dig In x147 103 45096 104 ELC Force dig In x150 104 45097 105 ELC Force dig In x151 105 45098 106 ELC Force dig In x152 106 45099 107 ELC Force dig In x153 107 45100 108 ELC Force dig In x154 108 45101 109 ELC Force dig In x155 109 45102 110 ELC Force dig In x15...

Page 418: ...In x16 14 45135 15 ELC Force dig In x17 15 45136 16 ELC Force dig In x20 16 45137 17 ELC Force dig In x21 17 45138 18 ELC Force dig In x22 18 45139 19 ELC Force dig In x23 19 45140 20 ELC Force dig In x24 20 45141 21 ELC Force dig In x25 21 45142 22 ELC Force dig In x26 22 45143 23 ELC Force dig In x27 23 45144 24 ELC Force dig In x30 24 45145 25 ELC Force dig In x31 25 45146 26 ELC Force dig In x...

Page 419: ...ce dig In x72 58 45179 59 ELC Force dig In x73 59 45180 60 ELC Force dig In x74 60 45181 61 ELC Force dig In x75 61 45182 62 ELC Force dig In x76 62 45183 63 ELC Force dig In x77 63 45184 64 ELC Force dig In x100 64 45185 65 ELC Force dig In x101 65 45186 66 ELC Force dig In x102 66 45187 67 ELC Force dig In x103 67 45188 68 ELC Force dig In x104 68 45189 69 ELC Force dig In x105 69 45190 70 ELC F...

Page 420: ...140 96 45217 97 ELC Force dig In x141 97 45218 98 ELC Force dig In x142 98 45219 99 ELC Force dig In x143 99 45220 100 ELC Force dig In x144 100 45221 101 ELC Force dig In x145 101 45222 102 ELC Force dig In x146 102 45223 103 ELC Force dig In x147 103 45224 104 ELC Force dig In x150 104 45225 105 ELC Force dig In x151 105 45226 106 ELC Force dig In x152 106 45227 107 ELC Force dig In x153 107 452...

Page 421: ...gisters 4000 RTC Time UINT8 RO Array size 3 Real Time Clock Time in hh mm ss format 24 hour format Array of 2 registers 4002 RTC Year UINT16 RW Range 2000 to 2099 Real Time Clock year 4003 RTC Month UINT8 RW Enum Real Time Clock Month 4004 RTC Day of Month UINT8 RW Real Time Clock Day of Month 4005 RTC Time Hours UINT8 RW Real Time Clock Time hours 4006 RTC Time Minutes UINT8 RW Real Time Clock Ti...

Page 422: ...ime 1 Manually set DST start and end 2 Europe 3 United States of America 4 Australia 5 Brazil 6 New Zealand 7 United States before 2007 4016 RTC DST End UINT8 RW NV Array size 5 Default 11 1 7 2 0 Config CRC Admin Lock USB Lock Backup Mem Real Time Clock Manual Daylight Savings Time Rule End date time Element 0 month Element 1 week Element 2 weekday Element 3 hour Element 4 minute Array of 3 regis...

Page 423: ...g CRC Admin Lock USB Lock Backup Mem Set USB port password 0x00000000 means no password 5006 USB Login UINT32 RW Log in with USB Port administrator password 5008 Run Lock Override BOOL RW NV Default 0 Config CRC Admin Lock USB Lock Backup Mem When the motor is either running or is being commanded to run certain protection and control parameters are locked To disable this lock and allow parameters ...

Page 424: ...bus Port TX More UINT8 RW NV Default 0 Enum Config CRC Admin Lock USB Lock Backup Mem Selects the RTU ASCII Modbus Mode for the Base Control Module s Modbus port 0 RTU Tx Mode 8 Data Bits 1 ASCII Tx Mode 7 Data Bits 6004 Modbus Timeout UINT16 RW NV Default 2000 Units ms Config CRC Admin Lock USB Lock Backup Mem The time before Modbus communications are considered lost Every valid message received ...

Page 425: ...ing used on the Network Array of 2 registers 6014 Present Gateway UINT8 RO Array size 4 The Active Default Gateway IP Address being used on the Network Array of 2 registers 6016 Stored IP Address UINT8 RW NV Array size 4 Default 0xFE 0x01 0xA8 0xC0 Config CRC Admin Lock USB Lock The IP address used in the NV address select configuration The DIP switch settings on the Base Control Module determine ...

Page 426: ...his parameter indicates the status of auto negotiate on the Ethernet network This is read only 6028 Ethernet Port 1 Enable BOOL RW NV Default 1 Config CRC Admin Lock USB Lock This parameter is used to disable the Ethernet port True Enable Port False Disable Port 6029 Ethernet Port 2 Speed Select UINT16 RW NV Default 100 Enum Units Mbs Config CRC Admin Lock USB Lock Select the Ethernet link speed O...

Page 427: ...s Conflict Detection Status The state of ACD activity when the last conflict was detected 6039 IP Conflict Detection Conflicted MAC UINT8 RW NV Array size 6 Default 0 Range 0 to 0 Address Conflict Detection conflicted device MAC address The source MAC address from the header of the received Ethernet packet which was sent by a device reporting a conflict All Ethernet devices have a unique MAC addre...

Page 428: ...fault 255 Enum The Overlay type for the User Interface Applies to C445UC models only Write protected by manufacturing lock service Preserved on WipeNV Table 128 C445 Modbus Register Map continued Register Name Attribute Description Value Description 0 No predefined User Interface overlay selected 1 30 46625 101 IEC User Interface Overlay 2 30 46625 102 IEC User Interface Overlay 3 30 46625 103 IEC...

Page 429: ...RC UINT16 RO The configuration CRC is a calculated hash of configuration parameters see appendix for list of covered parameters After a configuration parameter is changed the configuration CRC is recalculated While the CRC is being calculated the returned value will be 65535 0xFFFF 7050 Base Control Module Bootloader Version UINT16 RO Array size 2 Base Control Module Bootloader Version Array of 2 ...

Page 430: ... 2 Option Card Bootloader Version Array of 2 registers 7087 Power Board Serial Number UINT32 RO Power Board Serial Number 32 bit format 7089 Power Board Firmware Version UINT16 RO Array size 2 The Firmware version of the power board processor Array of 2 registers 7092 Power Board Hardware Version UINT16 RO Power Board Product hardware version numerical format 7093 GFM Serial Number UINT32 RO Groun...

Page 431: ...he PCB 8028 Measurement Module Max Board Ambient Temp SINT16 RW NV Default 40 Units C Measurement Module Maximum ambient temperature measured on the PCB This value can be set typically to 40 8145 Supply Voltage Low Flag BOOL RO Flag indicates the power supply voltage is too low to pull in the output relays 8502 Control Word with NetCtrl bit BYTE RW Bitfield Network Control Word with NetCtrl bit Bi...

Page 432: ...R IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE www FreeRTOS org ANTLR BSD license link R http www antlr org license html Copyright 2012 Terence Parr and Sam Harwell All rights reserved Redistribution and use in source and binary forms with or without modification are permi...

Page 433: ...Appendix E Licenses Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com 419 ...

Page 434: ...Appendix E Licenses 420 Power Xpert C445 Global Motor Management Relay MN042003EN January 2019 www eaton com ...

Page 435: ......

Page 436: ...damental part of just about everything people do Technology transportation energy and infrastructure these are things the world relies on every day That s why Eaton is dedicated to helping our customers find new ways to manage electrical hydraulic and mechanical power more efficiently safely and sustainably To improve people s lives the communities where we live and work and the planet our future ...

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