Eaton Power Xpert 9395 550/275 Installation And Operation Manual Download

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UPS Installation Plan and Unpacking

Power Xpert

9395 550/275 UPS (225–550 kVA) Installation and Operation Manual 164201716—Rev 8

www.eaton.com/powerquality

3-3

Figure 3-1. UPS Cabinet Dimensions (Front View)

Table 3-3. Air Conditioning or Ventilation Requirements During Full Load Operation

Model

Rating

Input/Output Voltage

Heat Rejection

BTU/hr

1000 (kg-cal/hr)

Ventilation Required for Cooling Air

Exhaust

Power Xpert

9395-550/225

225 kVA

400/400

43 (10943)

Approximately 826 liter/sec (1750 cfm)

480/480

44 (11054)

Power Xpert

9395-550/275

275 kVA

400/400

53 (13375)

480/480

54 (13510)

Power Xpert

9395-550/450

450 kVA

400/400

87 ((21886)

Approximately 1652 liter/sec (3500 CFM)

480/480

88 (22107)

Power Xpert

9395-550/500

500 kVA

400/400

96 (24318)

480/480

97 (24563)

Power Xpert

9395-550/550

550 kVA

400/400

106 (26749)

480/480

107 ((27020)

Dimensions are in millimeters [inches].

1873.9

[73.8]

1333.8

[52.5]

Summary of Contents for Power Xpert 9395 550/275

Page 1: ...Power Xpert 9395 UPS 550 275 UPS 225 550 kVA Installation and Operation Manual...

Page 2: ......

Page 3: ...Power Xpert 9395 UPS 550 275 UPS 225 550 kVA Installation and Operation Manual...

Page 4: ...us y reporter ult rieurement RNING WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent electromag...

Page 5: ...ystem and High Alert Modes 1 6 1 2 13 Monitoring and Communication 1 6 1 3 Battery System 1 7 1 4 Using This Manual 1 7 1 5 Conventions Used in This Manual 1 7 1 6 Symbols Controls and Indicators 1 8...

Page 6: ...ace Module II 5 10 5 6 Installing an Optional Supervisory Contact Module II 5 12 5 7 Accessory Mounting Dimensions 5 15 6 UNDERSTANDING UPS OPERATION 6 1 6 1 UPS System Overview 6 1 6 2 Single UPS 6 2...

Page 7: ...to Online Mode 7 22 7 3 19 Transfer from Online to Bypass Mode and Shut Down UPMs 7 22 7 3 20 Single UPM Shutdown 7 23 7 3 21 Single UPM Restart 7 23 7 3 22 UPS and Critical Load Shutdown 7 24 7 3 23...

Page 8: ...6 Command Confirmation Pop Up 7 51 7 6 7 Meters Summary Screen 7 52 7 6 8 Input Meters Screen 7 53 7 6 9 Input Meters Detail Screen 7 55 7 6 10 Battery Meters Screens 7 56 7 6 11 System Events Main Sc...

Page 9: ...intenance 9 4 9 2 4 ANNUAL Maintenance 9 4 9 2 5 BATTERY Maintenance 9 4 9 3 Installing Batteries 9 5 9 4 Recycling the Used Battery or UPS 9 5 9 5 Maintenance Training 9 5 10 PRODUCT SPECIFICATIONS 1...

Page 10: ...vi Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 11: ...B Separate Battery 4 15 Figure 4 12 Interface Terminal Locations 4 17 Figure 4 13 Interface Terminal Detail 4 19 Figure 4 14 Typical Alarm Relay Connection 4 19 Figure 4 15 Terminal Blocks TB1 TB2 and...

Page 12: ...UPS Controls and Indicators 7 1 Figure 7 2 UPS Control Panel 7 2 Figure 7 3 Parts of the LCD 7 4 Figure 7 4 Main Menu and Mimic Screen Online Mode 7 5 Figure 7 5 Load Off Screen 7 9 Figure 7 6 Typical...

Page 13: ...e Architecture EAA Screen 7 63 Figure 7 41 Disable ESS Screen 7 64 Figure 7 42 HRS Metering Screen 7 64 Figure 7 43 High Alert Timer Screen 7 65 Figure 7 44 Statistics Basic Screen 7 65 Figure 7 45 St...

Page 14: ...x Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 15: ...erent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During...

Page 16: ...on 1 2 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 1 1 Power Xpert 9395 550 275 UPS Cabinet Older LCD Pushbutton Con...

Page 17: ...ating Instructions for additional information 1 1 3 Customer Interface l Building Alarm Monitoring Up to five inputs in the UPS are available to connect the facility s alarm system contacts Some syste...

Page 18: ...tion Manual for specifics on battery cabinet usage with the PowerXpert 9395 1 2 2 Field Installed UPM A Field Installed UPM FI UPM provides N 1 redundancy for the UPS system The FI UPM may be installe...

Page 19: ...not need a bypass for each UPS and use a separate System Bypass Module SBM to provide system bypass capabilities 1 2 9 Inherent Redundancy To deliver greater reliability the Power Xpert 9395 UPS can b...

Page 20: ...ations In High Alert mode all idle UPMs go online for one hour At the completion of the hour the UPS defaults back to VMMS mode If the High Alert command is received during the one hour the one hour t...

Page 21: ...his manual to ensure trouble free installation and operation In particular be thoroughly familiar with the REPO procedure see paragraph 7 3 25 The information in this manual is divided into sections a...

Page 22: ...ER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or...

Page 23: ...ation l Installation instructions including site preparation planning for installation and wiring and safety information Detailed illustrations of the cabinet with dimensional and connection point dra...

Page 24: ...Introduction 1 10 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 25: ...er metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots l ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wi...

Page 26: ...ally inserted into the front or rear forklift slots for minor positioning if the forks are kept in a horizontal position with no upward angling l DO NOT use the forklift slots on the end of the cabine...

Page 27: ...Section 1 Installation...

Page 28: ......

Page 29: ...least a 1 8 F 1 0 C difference between the dry bulb temperature and the wet bulb temperature at all times to maintain a non condensing environment l The maximum rate of temperature change shall be lim...

Page 30: ...e cabinet and outlets are in the top Allow clearance in front of and above each cabinet for proper air circulation The clearances required around the UPS cabinet are shown in Table 3 2 Dimensions are...

Page 31: ...TU hr 1000 kg cal hr Ventilation Required for Cooling Air Exhaust Power Xpert 9395 550 225 225 kVA 400 400 43 10943 Approximately 826 liter sec 1750 cfm 480 480 44 11054 Power Xpert 9395 550 275 275 k...

Page 32: ...tion Manual 164201716 Rev 8 www eaton com powerquality Figure 3 2 UPS Cabinet Dimensions Right Side View Figure 3 3 UPS Cabinet Dimensions Top View 871 7 34 3 830 32 7 40 1 6 Dimensions are in millime...

Page 33: ...quality 3 5 Figure 3 4 UPS Cabinet Dimensions Bottom View Figure 3 5 UPS Cabinet Dimensions Bottom View with Mounting Brackets Front 613 24 1 40 1 6 36 1 4 356 14 Dimensions are in millimeters inches...

Page 34: ...y Figure 3 6 UPS Cabinet Center of Gravity Figure 3 7 Remote EPO Switch Dimensions 1873 9 73 8 1333 8 52 5 830 32 7 CG 412 16 856 33 7 956 37 6 CG Dimensions are in millimeters inches Dimensions are i...

Page 35: ...UPS and the bypass l The bypass feed into this equipment uses three or four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source...

Page 36: ...gradability the UPS wire and external overcurrent protection ratings listed in the following tables are specified for 550 kVA If the power rating listed on the nameplate of the installed UPS is not fo...

Page 37: ...1 500 1 500 1 500 1 DC Input from Battery Disconnect to UPS 1 Positive 1 Negative C Total Amps 451 551 902 1002 1103 Minimum Conductor Size Number per Pole AWG or kcmil each 350 6 350 6 350 6 350 6 35...

Page 38: ...00 1 500 1 500 1 500 1 DC Input from Each Battery Disconnect to UPS 1 Positive 1 Negative C Total Amps 451 551 902 1002 1103 Minimum Conductor Size Number per Pole AWG or kcmil each 350 6 350 6 350 6...

Page 39: ...mps 271 331 541 601 662 Minimum Conductor Size Number per Phase AWG or kcmil each 300 4 300 4 300 4 300 4 300 4 DC Input from Each Battery Cabinet to UPS or Battery Disconnect 1 Positive 1 Negative C...

Page 40: ...0 722 794 Minimum Conductor Size Number per Phase AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 DC Input from Each Battery Cabinet to Each UPS UPM or Each Battery Disconnect 1 Positive 1 Negative C...

Page 41: ...and tools not supplied by Eaton Corporation For a UPS with separate rectifier input terminals for the UPMs E1 through E3 are pressure terminations UL and CSA rated at 90 C See Table 3 13 for power cab...

Page 42: ...olt mounting 76 56 M12 E10 Phase B 4 2 bolt mounting 76 56 M12 E11 Phase C 4 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Common Battery E4 Battery 4 2 bolt mounting 8...

Page 43: ...12 x 45 mm 52 Rectifier Input Bypass Input Battery Input and Output 180190078 113 Flat Washer M10 23 Ground and Neutral 180500036 100 Flat Washer M12 104 Rectifier Input Bypass Input Battery Input and...

Page 44: ...UPM AC Input to Bypass and Output Four Wire A B C Ground 4 2 1 2 3 AC Input to Bypass and Output Five Wire A B C Neutral Ground 5 3 4 DC All ratings Battery Positive Negative Ground See Note NOTE Sel...

Page 45: ...lists the maximum rating for continuous duty rated circuit breakers satisfying the criteria for both Recommended breaker size is based on a maximum full load discharge time less than 3 hours For longe...

Page 46: ...to X Slot terminals route the wiring through the internal opening in the X Slot communication bay l All building alarm inputs or remote features require an isolated normally open contact or switch rat...

Page 47: ...with the wiring from the E12 terminal of all other paralleled modules of the Distributed Bypass system l DO NOT install both a source neutral and a bonding jumper See Table 3 9 for neutral bonding ju...

Page 48: ...The UPS cabinet is heavy see Table 3 1 If unpacking and unloading instructions are not closely followed the cabinet may tip and cause serious injury CAUTION To prevent damage to the wiring channel an...

Page 49: ...m vertical or the cabinet may tip over 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet 4 Remove the protective c...

Page 50: ...n Plan and Unpacking 3 22 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 3 8 Power Xpert 9395 550 275 UPS Cabinet as Sh...

Page 51: ...l Lift and move the cabinet using only the front or rear forklift slots l Verify that the forklift forks are in a horizontal position before inserting them into the forklift slots DO NOT angle fork ti...

Page 52: ...roximately 3 mm 1 8 5 Pull the pallet from under the UPS cabinet Discard or recycle the pallet in a responsible manner 6 Using a forklift see the caution statement at the beginning of this procedure m...

Page 53: ...PS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality 4 3 Figure 4 1 Removing the Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet...

Page 54: ...225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 4 2 Removing the Right Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right...

Page 55: ...ed to the output switchgear cabinet and connected to an isolated ungrounded bus which is common with the wiring from the E12 terminal of all other paralleled modules of the Distributed Bypass system 4...

Page 56: ...it from the panel hanger bracket at the top of the cabinet 2 Remove the screws securing the internal safety shield panel and remove the panel to gain access to the input output and battery terminals...

Page 57: ...wiring terminal hardware kit see Table 3 11 connect phase A B and C rectifier input power wiring from the utility source to the rectifier input terminals in the UPS cabinet See paragraph 3 2 3 for wir...

Page 58: ...AC Input and Output and DC Input Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or pun...

Page 59: ...l Locations Common Rectifier Feed See Figure 4 6 for Detail AA DC Input from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPS Rectifier A B C AC Output to Critical Load A B C See Figure...

Page 60: ...Figure 4 6 UPS Power Terminal Detail AA Common Rectifier Feed Ground Terminals AC Output to Critical Load Phase C E8 Phase A E6 Phase B E7 E12 Neutral AC Input to UPS Rectifier Phase A E1 Phase C E3 P...

Page 61: ...Power Terminal Locations Separate Rectifier Feed See Figure 4 8 for detail AA DC Input from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPM Rectifiers A B C AC Output to Critical Load...

Page 62: ...4 9 UPM Rectifier Input Power Terminal Block Detail Ground Terminals AC Output to Critical Load Phase C E8 Phase A E6 Phase B E7 E12 Neutral UPM Rectifier Input Terminal Block Phase C E11 Phase A E9 P...

Page 63: ...inals Use both sets of terminals shown in Figure 4 10 as needed See paragraph 3 2 3 for wiring and termination requirements 7 Proceed to Step 9 8 Connect the positive negative and ground DC power wiri...

Page 64: ...Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 4 10 UPS Power Terminal Detail BB Common Battery DC Input from Battery...

Page 65: ...ns 4 7 1 TB1 TB2 and TB3 Connections Other than TB1 Battery Interface Connections To install wiring to connections 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7...

Page 66: ...l safety shield panel and remove the panel This panel is to the right of the X Slot communication bay see Figure 4 12 8 Remove the UPS cabinet top interface entry conduit landing plates to drill or pu...

Page 67: ...me Description 1 REPO NC Input Normally closed dry contact used to activate UPS EPO from a remote switch 2 REPO Return 3 REPO NO Input Normally open dry contact used to activate UPS EPO from a remote...

Page 68: ...uilding Alarm 2 Input Programmable UPS alarm activated by a remote dry contact closure 4 Building Alarm 2 Return 5 Building Alarm 3 Default Charger Off Input Programmable UPS alarm activated by a remo...

Page 69: ...Alarm Relay 3 4 5 6 Alarm Relay NC Alarm Relay Common Alarm Relay NO Alarm Relay Common NOTE Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc...

Page 70: ...ding alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be...

Page 71: ...einstall the interface entry plates and install the conduit 11 If using an Eaton battery cabinet proceed to Step 12 otherwise proceed to Step 15 12 Route the Shunt trip and Aux wiring from the battery...

Page 72: ...lates to drill or punch holes see Figure 4 4 NOTE LAN and telephone drops for use with X Slot cards must be provided by the customer NOTE When installing external wiring to X Slot cards conduit must b...

Page 73: ...e and install the LAN telephone and other cables to the appropriate X Slot cards See Figure 4 12 and Figure 4 18 for X Slot communication bay locations 6 Close the front door and secure the latch 7 Re...

Page 74: ...the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use 5 If installing interface wiring through the left interface entry conduit landing proceed to Step 6 o...

Page 75: ...and Figure 4 12 through Figure 4 15 12 Route and connect the wiring as shown in Table 4 2 and Figure 4 20 13 If the normally closed REPO TB1 connection in the UPS is not used connect a jumper wire bet...

Page 76: ...4 22 shows alternative methods of connecting a REPO switch if using another manufacturer s switch Figure 4 21 Normally Closed REPO Switch Wiring Figure 4 22 Normally Closed and Normally Open REPO Swit...

Page 77: ...ng the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cabl...

Page 78: ...ent is installed and operating correctly o The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electro...

Page 79: ...operly routed to the UPS cabinets and to the tie cabinet or distribution panel o All power cables are properly sized and terminated o A ground conductor is properly installed o Controller Area Network...

Page 80: ...__________________________________________________________________ _________________________________________________________________________ ___________________________________________________________...

Page 81: ...ing methods as defined by the NEC for interface and power wiring from 30 to 600V l Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at...

Page 82: ...own instructions 2 Unfasten the front door latch and swing the door open see Figure 4 2 3 If installing interface wiring through the left interface entry conduit landing proceed to Step 4 otherwise pr...

Page 83: ...Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contac...

Page 84: ...ocation and Figure 5 3 Figure 5 4 and Table 5 2 for wiring information 8 If a tie cabinet with Module Output Breakers MOBs is being wired proceed to Step 11 otherwise proceed to Step 9 9 Route and ins...

Page 85: ...oses and is not a floor layout plan UPSs can be placed in any physical order Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 C...

Page 86: ...5 7 8 6 9 10 UPS 2 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 1 B T 1 B T 2 B...

Page 87: ...isted pair wiring between the UPS and MOB AUX contacts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 2 S P U 1 S P U 2 B T 2 B T 2 B T TB2 1 B T 1 B T 1 B T UPS 3 If Insta...

Page 88: ...1 TB2 1 Pull Chain MOB 1 Aux 2 NO Pull Chain UPS 1 TB2 2 Pull Chain Common UPS 2 TB2 2 Pull Chain Common Pull Chain Common UPS 2 CAN Bridge Card J3 1 Alarm MOB 2 Aux 1 NC MOB Open Alarm UPS 2 CAN Brid...

Page 89: ...5 8 and Table 5 5 for the terminal location and wiring information 9 Close the front door and secure the latch 10 If removed reinstall the safety shield panel removed in paragraph 5 1 Step 5 Secure w...

Page 90: ...ect the problem contact an Eaton service representative for verification that the RMP II is working correctly 14 To test the indicator lamps press and hold the horn silence pushbutton for three second...

Page 91: ...Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions 13 Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to ma...

Page 92: ...he conduit landing plate 6 Install conduit between the UPS and SCM II See Figure 5 14 for SCM II knockout hole location 7 Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the...

Page 93: ...11 If removed reinstall the safety shield panel removed in paragraph 5 1 Step 5 Secure with the retained hardware 12 If removed reinstall the left front panel removed in paragraph 5 1 Step 4 and secu...

Page 94: ...Figure 5 11 Supervisory Contact Module II TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal...

Page 95: ...ting Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Figure 5 12 Remote Monitor Panel II Dimensions Flush Mount using 10 Pan Head Screws Mount wi...

Page 96: ...164201716 Rev 8 www eaton com powerquality Figure 5 13 Relay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent hole...

Page 97: ...716 Rev 8 www eaton com powerquality 5 17 Figure 5 14 Supervisory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent ho...

Page 98: ...Installing Options and Accessories 5 18 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 99: ...Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 1 1 Section 2 Operation...

Page 100: ...1 2 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8...

Page 101: ...cations the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS allows you to e...

Page 102: ...uble conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS l In Bypass mode the critical load is directly supported by utility power l In Battery mode the...

Page 103: ...ver System Mode When the UPS is operating in ESS mode the bypass source supplies the commercial AC power to the load directly through the static switch Some power line filtering and spike protection i...

Page 104: ...Battery mode before returning to Normal mode 6 2 5 Variable Module Management System In VMMS mode the UPS operates as a traditional double conversion UPS However the UPS will selectively shift the lo...

Page 105: ...operation The internal bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a backfeed protection contactor K5 The static switch is rated as a continuous duty d...

Page 106: ...ds through the static switch and rectifier snubber components and re entering the input source If the input power fails to return or is not within the acceptance windows required for normal operation...

Page 107: ...page 6 9 9395 550 225 9395 550 275 9395 550 450 9395 550 500 9395 550 550 400 480 400 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Common Battery Dual Feed Configuration Figure 6 7 on...

Page 108: ...ource neutral must be provided DO NOT install both a source neutral and a bonding jumper UPS CABINET Backfeed Contactor K5 AC Output to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Recti...

Page 109: ...TRING Not supplied with the UPS C Input Breaker CB1 optional X Slot Interface E1 E2 E3 E6 E7 E8 E12 48V Battery Shunt Trip UPS CABINET Backfeed Contactor K5 AC Output to Critical Load E9 E10 E11 E12 S...

Page 110: ...tation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rect...

Page 111: ...vice Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 E4 E5 Battery Converter Inverter Output...

Page 112: ...D DISTRIBUTION UNIT NOTE Ifi nstalling a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for th...

Page 113: ...ts in each UPS are used for a secondary communication path This arrangement ensures bypass control even if the CAN bus is lost The system is paralleled for redundancy 1 1 in a system where two UPMs ar...

Page 114: ...system event that requires immediate intervention The following paragraphs describe the differences in the parallel system operating modes using block diagrams to show the power flow during each mode...

Page 115: ...tem dynamically updates the redundancy calculation to determine if the remaining UPSs can support the load If the load can be supported the system does not switch to bypass Figure 6 11 shows the path...

Page 116: ...source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the distributed bypass system is unable to return to Online mode followi...

Page 117: ...operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows...

Page 118: ...d Bypass System Oneline Configurations The distributed bypass system oneline drawings in this section show the simplified internal structure of the UPS battery supply and basic maintenance bypass in a...

Page 119: ...e UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not s...

Page 120: ...tch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E1...

Page 121: ...D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C...

Page 122: ...Understanding UPS Operation 6 22 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 123: ...Figure 7 1 shows the controls and indicators Figure 7 1 UPS Controls and Indicators NOTE Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performe...

Page 124: ...nel The following paragraphs describe the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 7 2 is located on the front door of the UPS...

Page 125: ...de other than Online Only the Online indicator is visible during normal UPS system operation The other indicators illuminate to indicate alarms or events When an alarm occurs first check these indicat...

Page 126: ...ny control panel pushbutton once Shown is a typical alarm message For more information about alarms and notices see paragraph 7 2 2 B The information area contains data about UPS status and operations...

Page 127: ...nu Map Menu Option Description EVENTS Displays the list of Active System Events and a historical log of system events METERS Displays performance meters for the system or critical load CONTROLS Displa...

Page 128: ...on the main menu bar to display the Meter screens To scroll through the meter screens press the up or down arrow pushbutton on the menu bar The current UPS readings are displayed in the information a...

Page 129: ...that power line disturbances are monitored The time can be set in 10 minute increments from 0 to 990 minutes Select STORM DETECTION TIMER from the Energy Saver System Setup screen to display the Storm...

Page 130: ...format then press the SELECT pushbutton to display the Set Date and Time screen To return to the System Setup screen press the ESC pushbutton Set Date and Time MM DD YYYY The Set Date and Time MM DD...

Page 131: ...een Online operation transfer to bypass charger control UPM startup and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS...

Page 132: ...ing Online Charger Off Online Charging Table 7 5 Command Menu Operation Function Subfunction Operation UPS Control Commands Use the up or down arrow pushbutton to highlight the command function desire...

Page 133: ...mode Load Off Displays the Load Off screen see paragraph 7 2 7 Charger Control Commands Use the up or down arrow pushbutton to highlight the command function desired then press the SELECT pushbutton...

Page 134: ...displayed when the LOAD OFF pushbutton is selected from the main menu bar the UPS Control Command screen or the Bypass Control Command screen This screen allows the LOAD OFF process to be aborted if...

Page 135: ...the UPS command 13 Press the CONTROLS pushbutton on the System Status menu bar The UPS Control Command screen is displayed 14 On the UPS Control Command screen select GOTO ONLINE 15 Press the SELECT...

Page 136: ...ENERGY SAVER 5 Press the SELECT pushbutton on the UPS Command menu bar The UPS transfers to Battery mode and then to Online mode The Online status indicator is illuminated The UPS status indicates ONL...

Page 137: ...onds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status indicates ONLINE 7 3 6 Dis...

Page 138: ...critical load is not protected from commercial power interruptions and abnormalities 1 Unfasten the front door latch and swing the door open see Figure 4 2 2 If the UPS contains input breaker CB1 ver...

Page 139: ...Energy Saver System mode 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROLS pushbut...

Page 140: ...ystem Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4...

Page 141: ...een select START HIGH ALERT 5 Press the SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS starts High Alert mode with the UPMs online supplying the critical load After one...

Page 142: ...screen select UPM ON 19 Press the SELECT pushbutton on the UPM 1 Command menu bar 20 Verify the following messages display sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTIN...

Page 143: ...nu bar The UPM Control Command screen is displayed 18 On the UPM Control Command screen select UPM ON 19 Press the SELECT pushbutton on the UPM Command menu bar 20 Verify the following messages displa...

Page 144: ...alarm sounds The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE 7 3 19 Transfer from Online to Bypass Mode and Shut Down UPMs To transfer the cr...

Page 145: ...UPM Control Command screen is displayed 9 On the UPM Control Command screen select UPM OFF 10 Press the SELECT pushbutton on the UPM Command menu bar The UPM status indicates READY The input output a...

Page 146: ...ing powered by the UPS 2 Perform the LOAD OFF procedure in paragraph 7 3 24 The input output battery and bypass backfeed contactors open and the power module is turned off WARNING Power is present ins...

Page 147: ...art the system after Load Off until the cause of the shutdown has been identified and cleared 3 To restart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraph 7 3 1 or 7 3...

Page 148: ...push the red pushbutton until it locks into place The switch latches into the activated state see Figure 7 8 The input output and bypass backfeed contactors open the battery breaker or disconnect is t...

Page 149: ...no alarms are active 13 On the System Status screen select the UPS command 14 Press the CONTROLS pushbutton on the System Status menu bar The UPS Control Command screen is displayed 15 On the UPS Cont...

Page 150: ...ENERGY SAVER 5 Press the SELECT pushbutton on the UPS Command menu bar The UPS transfers to Battery mode and then to Online mode The Online status indicator is illuminated The UPS status indicates ONL...

Page 151: ...onds the UPS calculates the required number of UPMs needed to support the load The Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status indicates ONLINE 7 4 6 Dis...

Page 152: ...s not available and the critical load needs to be energized CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1 Unfasten the front door la...

Page 153: ...g the power module is off 7 4 10 Disable Energy Saver System Mode from the Bypass Command Menu To disable Energy Saver System mode 1 Press the CONTROLS pushbutton on the main menu bar The System Statu...

Page 154: ...ystem Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4...

Page 155: ...HIGH ALERT 5 Press the SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS starts High Alert mode with the UPMs online supplying the critical load After one hour the UPS tran...

Page 156: ...en select UPM ON 19 Press the SELECT pushbutton on the UPM 1 Command menu bar 20 Verify the following messages display sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INV...

Page 157: ...bar The UPM Control Command screen is displayed 18 On the UPM Control Command screen select UPM ON 19 Press the SELECT pushbutton on the UPM Command menu bar 20 Verify the following messages display s...

Page 158: ...ONLINE The UPM status indicates ONLINE 7 4 19 Transfer from Online to Bypass Mode and Shut Down UPMs To transfer the critical load to Bypass mode and shut down all UPMs 1 Transfer the critical load to...

Page 159: ...UPM OFF 10 Press the SELECT pushbutton on the UPM Command menu bar The UPM status indicates READY The input output and battery contactors open and the power module remains on The remaining UPMs suppl...

Page 160: ...PASS command 4 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 5 On the Bypass Control Command screen select GOTO BYPASS 6 Press the SELECT p...

Page 161: ...ed proceed to Step 8 otherwise proceed to Step 12 8 On the System Status screen select the UPM command The UPS Control Command screen is displayed 9 On the UPS Control Command screen select the UPM 1...

Page 162: ...rify no alarms are active on UPS being restarted 11 Verify the External Communications Failure alarm has cleared and no other alarms are active on the online UPSs 12 On the System Status screen select...

Page 163: ...tus screen select the CHARGER command 3 Press the CONTROLS pushbutton on the System Status menu bar The Charger Control Command screen is displayed 4 On the Charger Control Command screen select CHARG...

Page 164: ...pushbutton on the System Status menu bar The UPS or Bypass Control Command screen is displayed 4 On the Control Command screen select LOAD OFF 5 Press the SELECT pushbutton on the Command menu bar Th...

Page 165: ...ned off immediately without asking for verification on all UPSs CAUTION Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and cleared 2 To deactiv...

Page 166: ...ions 7 44 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 7 9 UPS Color Touchscreen Control Panel Typical Color Touchscr...

Page 167: ...igure 7 10 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of l A color liquid crystal touch screen display 1 l A horizontal row of LED indicators 2 Before sys...

Page 168: ...e Figure 7 12 Figure 7 11 Parts of the Touch Screen Table 7 6 Status Indicators Indicator Status Description Green Lit Steady The UPS is in Online mode operating normally The power module is supplying...

Page 169: ...e scrolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms...

Page 170: ...the system or critical load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs...

Page 171: ...in Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure...

Page 172: ...201716 Rev 8 www eaton com powerquality Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 16 Figure 7 16 Average Efficiency Screen from Home Screen Touchin...

Page 173: ...s screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 18 B...

Page 174: ...overall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two ite...

Page 175: ...com powerquality 7 53 7 6 8 Input Meters Screen Figure 7 21 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 21 Input Meters Screen...

Page 176: ...ert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality The Output Meters Screen shown in Figure 7 23 displays values pertaining to the system...

Page 177: ...Input Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitori...

Page 178: ...VA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality 7 6 10 Battery Meters Screens Figure 7 26 shows the Battery Meters basic screen Figure 7 27 shows the Battery Log access...

Page 179: ...25 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality 7 57 Figure 7 28 shows the Battery Log Detail screen Figure 7 29 shows the Battery Log Summary screen Figure 7 2...

Page 180: ...commands l System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate l System Event Indicators The stat...

Page 181: ...up to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See F...

Page 182: ...to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance B...

Page 183: ...odules shown on the previous screen Figure 7 34 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Fig...

Page 184: ...ethod Option Screen 7 6 14 Settings Screen The screen shown in Figure 7 38 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN...

Page 185: ...affect changes to various system values Figure 7 39 Configuration Options Screen 7 6 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 40 allows the operator to activate the v...

Page 186: ...d Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 7 41 Disable ESS Screen This screen shown in Figure 7 41 asks the operator to verify disabling the ESS mode running at that time Fi...

Page 187: ...ty 7 65 Figure 7 43 High Alert Timer Screen This screen shown in Figure 7 43 asks the operator if they want to start the High Alert mode timer 7 6 17 Statistics Basic Screen The screen shown in Figure...

Page 188: ...Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality Figure 7 45 Statistics Data Detail Screen 7 6 18 ESS Comparison Screen The screen shown Figure 7 46 allows the operator to...

Page 189: ...8 www eaton com powerquality 7 67 7 6 19 UPS Module Map Screen The screen shown Figure 7 47 allows the operator to control the individual UPMs Figure 7 47 UPS Module Map Screen 7 6 20 System Overview...

Page 190: ...on the UPS control panel indicates the UPS is in Bypass mode If Auto Bypass is not enabled the UPS output remains off until the UPS transfers to Online mode 14 The UPS START UP screen appears The rect...

Page 191: ...o a Building Management System BMS using the Modbus RTU protocol l Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or...

Page 192: ...he eNotify Service contact www eaton com enotify The eNotify Service relies on a Power Xpert Gateway card installed with the UPS sending one way status and event e mails to Eaton Remote Monitoring ser...

Page 193: ...erface terminal board You can use a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to...

Page 194: ...ower ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM T...

Page 195: ...our 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J...

Page 196: ...can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in...

Page 197: ...lectrical state of any cabinet in the UPS system Because each battery string is an energy source in itself opening the battery circuit breaker does not de energize the voltage within the battery strin...

Page 198: ...or the Online status indicator is not illuminated contact an Eaton service representative 9 2 2 MONTHLY Maintenance Perform the following steps monthly 1 Monitor system parameters as described in par...

Page 199: ...eld Installed UPM FI UPM is installed check the FI UPM air filter located behind the front panel and wash or replace as necessary See Figure 9 2 for the filter location The FI UPM filter size is 20 x...

Page 200: ...should be made to determine if components wiring and connections exhibit evidence of overheating Particular attention should be given to bolted connections Maintenance procedures should specify that t...

Page 201: ...TENTION l Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent l Pour le remplacement utiliser le m me nombre et mod le des batteries...

Page 202: ...UPS Maintenance 9 6 Power Xpert TM 9395 550 275 UPS 225 550 kVA Installation and Operation Manual 164201716 Rev 8 www eaton com powerquality This page intentionally left blank...

Page 203: ...Frequency Power Xpert 9395 550 225 225 kVA 50 60 Hz Power Xpert 9395 550 275 275 kVA 50 60 Hz Power Xpert 9395 550 450 450 kVA 50 60 Hz Power Xpert 9395 550 500 500 kVA 50 60 Hz Power Xpert 9395 550...

Page 204: ...uency Slew Rate 1 Hz per second maximum Load Compatibility 0 9 pF Leading 0 8 pF Lagging Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds NOTE The 110 overload capability i...

Page 205: ...r than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misu...

Page 206: ...amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls...

Page 207: ......

Page 208: ...164201716 8 164201716 8...

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