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2 Installation

2.1 Basic devices

8

NZM-XMC Measuring and Communication Module

11/16 MN01219001Z-EN

www.eaton.com

2 Installation

2.1 Basic devices

The NZM...-XMC... measuring modules (basic devices) can be mounted
intwo ways:

They can be secured either to a mounting plate or “suspended” only from
the conductors.

▶

Guide the cable through the three tunnels.
Ensure that the phase sequence L1, L2, L3, N and the current direction
are correct. If necessary use a cable adapter.

Figure 1: Inserting the cables



DANGER

Electric current! Danger to life!

Only skilled or instructed persons may carry out the following
operations.

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Summary of Contents for NZM XMC Series

Page 1: ...e in Wohn und Zweckbauten öffentlichen Einrichtungen bei Energie versorgern im Handel und bei OEMs Zu Eatons Electrical Sector gehören die Marken Cutler Hammer Moeller Micro Innovation Powerware Holec MEM und Santak www eaton com Eaton Adressen weltweit www moeller net address E Mail info bonn eaton com Internet www eaton com moellerproducts www eaton com Herausgeber Eaton Industries GmbH Hein Moe...

Page 2: ... 2nd edition edition date 05 2010 3rd edition edition date 07 2011 4th edition edition date 10 2012 5th edition edition date 05 2013 6th edition edition date 04 2014 7th edition edition date 11 2016 See revision protocol in the About this manual chapter 2009 by Eaton Industries GmbH 53105 Bonn Production René Wiegand Translation globaldocs GmbH All rights reserved including those of the translatio...

Page 3: ...t they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41...

Page 4: ...g states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc ...

Page 5: ...lse Output 12 3 3 Network operation 12 3 4 Connecting the device 13 3 4 1 Connection for NZM XMC S0 13 3 4 2 Suppressor 14 3 4 3 Connections for NZM XMC MB and NZM XMC MB 250 15 3 4 4 Wiring of inputs 16 3 4 5 Wiring of outputs 16 3 4 6 Connection for NZM XMC TC MB 18 3 4 7 PC connection with NZM XMC USB485 19 3 4 8 Additional power supply 19 3 4 9 Connecting the display 20 4 Configuring the devic...

Page 6: ...Surface mounting 40 5 3 Order of displays 40 5 3 1 Showing different energy types 41 5 3 2 Display maximum and minimum values 41 5 3 3 Deleting maximum and minimum values 41 6 Expansion cards 43 6 1 Relay cards 43 6 1 1 Two relays card 43 6 1 2 Four relays card 43 6 1 3 Technical data 44 6 1 4 Configuration 44 6 2 Analog expansion card 45 6 2 1 Technical data 45 6 2 2 Configuration 45 6 3 Digital ...

Page 7: ...ruction leaflet IL01219006 The PDF file is available on the Internet at http www eaton de EN EatonDE ProdukteundLoesungen Electrical Kundensupport index htm Customer Support Download Center Documentation Installation Instructions Quick Search 01219006 0 3 List of revisions From the 05 10 edition the manual AWB1230 1630en has been renamed to MN01219001Z EN Edition date Page Subject New Modifi catio...

Page 8: ... of material damages 0 4 2 Hazard warnings of personal injury 0 4 3 Tips NOTICE Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may possibly cause slight injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in serious injury or d...

Page 9: ... specified period for currents voltages and power The measuring and communication modules can be used flexibly within a voltage range of 35 V to 600 V and a current range of 1 5 to 500 A or up to 630 A in conjunction with a mounting kit The NZM XMC measuring and communication module can be mounted at any location inside a cabinet Alternatively the device can be fixed to a mounting plate The system...

Page 10: ...ule is compatible with that of the above basic devices to a large extent and the module provides a large degree of flexibility in terms of the desired current range The device is powered with a 230 VAC voltage In addition a mounting kit NZM XMC KIT 630 for a maximum current of 630 A and a LED display NZM XMC DISP used to show readings are available Table 1 Overview of device types Device type Amou...

Page 11: ... phase energy values yes no S0 interface The S0 interface is a hardware interface for transferring electrical measured values It is defined in the DIN 43 864 standard The data is transferred by means of weighted pulses pulses per kWh the weighting depends on the type of meter Ensure correct polarity when connecting the interface since the output is implemented as a transistor or optocoupler A maxi...

Page 12: ...ounted intwo ways They can be secured either to a mounting plate or suspended only from the conductors Guide the cable through the three tunnels Ensure that the phase sequence L1 L2 L3 N and the current direction are correct If necessary use a cable adapter Figure 1 Inserting the cables DANGER Electric current Danger to life Only skilled or instructed persons may carry out the following operations...

Page 13: ...ecured by the cables or the distribution rail Figure 2 Attachment to the mounting plate Tighten the screws for the cable terminals Figure 3 Tightening the screws DANGER Danger of electrical shock For this wear protective gloves and use an insulated Allen key Screws must punch the copper in order to perform the voltage sensing M5 x 80 DIN 912 NZM XMC 191 mm 7 52 NZM 4 XMC 233 mm 9 17 M2 5 Top Cable...

Page 14: ...t the power flow is bottom to top This is done by setting bit 0 in register 1301 to TRUE The positive direction of current flow then corresponds with the above situation Figure 4 Power flow 2 2 Universal module The NZM XMC TC MB universal module uses top hat rail mounting Figure 5 For top hat rail mounting and external transformer connection Hexagon keys with a ball head are not suitable for tight...

Page 15: ...ultiple modules In this case the voltage tap must be connected to the mains either directly or via a voltage transformer with appropriate fuse protection It then needs to be connected to the modules in parallel using terminals 10 to 13 The wiring must follow the schematic diagram in Figure 6 Figure 6 Wiring for multiple NZM XMC TC MB modules Take into account the maximum cable length and the assoc...

Page 16: ...isconnect the device from the supply voltage hold the Reset button down connect the supply voltage and release the button After five seconds the device will be running with the preset communication parameters 3 2 LED indicators The NZM XMC measuring module is provided with four LEDs Power On LED Flashing means that the device is connected and working properly Three LEDs L1 L2 and L3 indicate the f...

Page 17: ...gure 7 Connections for NZM XMC S0 device version The following table shows the connection assignment Table 3 Connection assignment for NZM XMC S0 Connection Description Pulse output 3 x 3 5 mm Phoenix Contact MC 1 5 4 ST 3 5 1 Base voltage 2 NPN collector 3 NPN emitter Power supply 2 x 7 62 mm Phoenix Contact GMVSTBR 2 5 2 ST 7 62 8 GND 9 24 V DC supply voltage 1 2 3 4 5 6 7 8 9 24 V DC supply no ...

Page 18: ...t the input a S0 input of a non Eaton device b GND Figure 9 Wiring of output S0 with negative logic a pulse is a FALSE at the input according to EN 62053 31 a S0 input of a non Eaton device NZM2 XMC S0 The energy pulse rate is 15 pulses kWh 300 A NZM3 XMC S0 The energy pulse rate is 7 pulses kWh 500 A The pulse duration is 120 ms in each case 24 V Ix NZM XMC S0 2 3 1 GND 24 V 24 V S0 S0 NZM XMC S0...

Page 19: ...Phoenix Contact MC 1 5 4 ST 3 5 4 0 V 5 B RS485 6 A RS485 7 5 V DC built in Inputs outputs isolated 10 x 5 08 mm Phoenix Contact MVSTBR 2 5 10 ST 5 08 8 Common output 1 2 common 9 Output 2 10 Output 1 11 GND built in with pin 18 12 Input 2 referenced to GND 13 Input 1 referenced to GND 14 Pulse output 2 Collector 15 Pulse output 2 Emitter 16 Pulse output 1 Collector 17 Pulse output 1 Emitter Suppl...

Page 20: ...ww eaton com 3 4 4 Wiring of inputs Figure 11 Wiring of inputs for status display NZM 3 4 5 Wiring of outputs Figure 12 Wiring of outputs for actuation of a remote drive XMC MB 250 13 18 11 12 0 V NZM HIN HIA 0 V I1 I2 XMC MB 250 10 18 9 8 70 74 71 72 19 24 V DC 0 V N 0 V P NZM xRD 0 V Q2 ON OFF Q1 COM 24 V ...

Page 21: ... 16 MN01219001Z EN www eaton com 17 Figure 13 Wiring of output S0 with positive logic a pulse is a TRUE at the input Figure 14 Wiring of output S0 with negative logic a pulse is a FALSE at the input according to EN 62053 31 24 V 24 V Ix NZM XMC MB 16 17 GND 24 V S0 S0 NZM XMC MB 16 17 ...

Page 22: ...ent transformer S1 for L2 4 Current transformer S2 for L2 5 Current transformer S1 for L3 6 Current transformer S2 for L3 7 Output 2 8 Root for outputs 9 Output 1 10 Voltage L3 11 Voltage L2 12 Voltage L1 13 N neutral conductor 14 Supply N 15 Supply P1 230 V AC Modbus Phoenix plug B RS485 B S Data Ground A RS485 A Power Comm Reset NZM XMC TC MB 14 SUPPLY 230 AC 15 12 13 11 10 L1 L2 L3 N 9 8 6 7 3 ...

Page 23: ...ditional power supply The device must be fed with 3 W power supply and a DC voltage of 24 V DC 10 Use the NZM XMC AC device for connecting devices with 230 V Figure 17 Connecting to the additional power supply TX LINK RX G 1 2 1 2 3 XMC B S A XMC TC PC USB NZM XMC USB485 A B 3 x 0 5 mm2 A B This applies to size 3 only Due to their smaller size NZM2 XMC MB 250 devices are not compatible with NZM XM...

Page 24: ...the display The pins 4 to 7 are provided on the NZM XMC MB 250 device for connecting the NZM XMC DISP display unit Figure 18 Display unit connections The NZM XMC DISP display cannot be connected to the NZM XMC TC MB universal device DISPLAY 4 x 0 5 mm2 H 03 W F F 40 m F 131 23 ft 4 NZM XMC MB NZM XMC MB 250 SV A B GND 5 6 7 NZM XMC DISP ...

Page 25: ...he device does not have to be reset Table 7 Device configuration data Function code Modbus RTU Description Supported by NZM XMC MB 1 Read multiple coil status Read variable bit coils yes 2 Read status of several inputs Read variable bit inputs no 3 Read several holding registers Read word variables register yes 4 Read multiple input registers Read word variables inputs no 5 Write individual coils ...

Page 26: ...3 Maximum values of the electrical parameters 96 191 R 26 Minimum values of the electrical parameters 192 287 R 26 Communications setup 1000 1002 R W 26 Password setup 1050 1051 R W 26 General configuration 1100 1105 R W 27 Alarm 1 1150 1156 R W 28 Alarm 2 1160 1166 R W 28 Alarm 3 1170 1176 R W 28 Alarm 4 1180 1186 R W 28 Alarm 5 1190 1196 R W 28 Alarm 6 1200 206 R W 28 Mean value over time window...

Page 27: ...umn in Table 9 contains the high section of the integer value whilst the odd numbered register with the right hand side of the Register column in Table 9 contains the low section of the integer value The following Table 9 lists the electrical parameters Some Modbus drivers decrement the register number automatically according to the original convention of the Modbus system This is also the case wi...

Page 28: ... Current L3 mA Current L3 mA 22 23 118 119 214 215 R 13 Active power L3 W Active power L3 W 24 V 25 120 121 216 217 R 14 Reactive power L3 var Reactive power L3 var 26 27 122 123 218 219 R 15 Power factor L3 Power factor L3 28 29 124 125 220 221 R 16 Power 3 phase W Power 3 phase W 30 31 126 127 222 223 R 17 Inductive reactive power 3 phase var Inductive reactive power 3 phase var 32 33 128 129 22...

Page 29: ...nsumed capacitive reactive energy L3 kvarh Neutral current mA 72 73 168 169 264 265 R 38 Apparent power L1 VA Apparent power L1 VA 74 75 170 171 266 267 R 39 Apparent power L2 VA Apparent power L2 VA 76 77 172 173 268 269 R 40 Apparent power L3 VA Apparent power L3 VA 78 79 174 175 270 271 R 41 Built in no function Built in no function 80 81 176 177 272 273 R 42 Max demand value 2 Max demand value...

Page 30: ...ers 1050 and 1051 are used to set the password 4 2 4 1 Password setting In order to protect the settings the password must be written at position 1050 followed by writing 0x0100 at position 1051 4 2 4 2 Delete password For un protecting the registers it is required to write in the same command the password at position 1050 and a 0 at position 1051 Register Variable Value range Value range NZM XMC ...

Page 31: ...gy required for each pulse in Wh For example a value of 100 in register 1103 will cause a pulse to always be produced as soon as 100 Wh are consumed Register 1105 sets the pulse width in steps of 10 milliseconds A value of 1 pulse kWh is set as the default value Register value 1 pulse per 1000 1 kWh 100 100 Wh 10 10 Wh 1 1 Wh Register Variable Value range 1101L1 Frequency measurement 0 Cable L1 1 ...

Page 32: ...for alarm messages No of the alarm NZM XMC MB register range NZM XMC TC MB register range 1 1150 1155 1150 1155 2 1160 1165 1200 1205 3 1170 1175 4 1180 1185 5 1180 1195 6 1200 1205 Register Variable Value range 1150 1151 Maximum value Depends on parameter default 0 1152 1153 Minimum value Depends on parameter default 0 1154 Delay 0 9999 s default 0 1155H1 Parameter code 1 48 1155L2 Out 0 Alarm di...

Page 33: ... 60 minutes Registers 1250 and 1251 define the behavior of the measuring device for the max demand setting The code of the parameter to be monitored must be entered in register 1250 The window time is specified in minutes in register 1251 4 2 7 1 Overview of Modbus coils Table 11 Modbus coils Register Variable Range 1250 Parameter code 0 no maximum setting X Parameter code 1 48 1251 Time window th...

Page 34: ...rom top to bottom outgoer 1 Positive power flow from bottom to top feeder unit default value Bit 1 0 Phase order OK as indicated on the device 1 phases 1 and 3 are swapped Modbus registers 1400 1405 The firmware version is saved in registers 1400 to 1405 4 2 7 3 Digital outputs Modbus function code 5 The range from 0 to 9 is available for the digital outputs The outputs are optically decoupled sem...

Page 35: ...ommands above The setting is returned to 0 The following actions are performed Delete power values Max demand Delete maximum and minimum value 4 2 7 10 Delete maximum value of maximum demand coil 2104 Resets the maximum value of the maximum demand value Registers 164 and 165 are set to a value of 0 The ongoing calculation will not change 4 2 7 11 Resetting the NZM XMC MB communication settings The...

Page 36: ...ximum values of the electrical parameters 96 191 R Minimum values of the electrical parameters 192 287 R Communications setup 1000 1002 R W General configuration 1100 1105 R W Alarm 1 1150 1156 R W Alarm 2 1160 1166 R W Alarm 3 1170 1176 R W Alarm 4 1180 1186 R W Alarm 5 1190 1196 R W Alarm 6 1200 1206 R W Mean value over time window 1250 1251 R W Special device configuration 1300 1400 R W Address...

Page 37: ...he Register column in Table 9 contains the high section of the integer value while the register with the odd numbers right side of the Register column in Table 9 contains the low section The following Table 9 lists the electrical parameters Some Modbus drivers decrement the register number automatically according to the original convention of the Modbus system This is also the case with drivers of...

Page 38: ...eactive power L3 var Reactive power L3 var 26 27 122 123 218 219 R 15 Power factor L3 Power factor L3 28 29 124 125 220 221 R 16 Power 3 phase W Power 3 phase W 30 31 126 127 222 223 R 17 Inductive reactive power 3 phase var Inductive reactive power 3 phase var 32 33 128 129 224 225 R 18 Capacitive reactive power 3 phase var Capacitive reactive power 3 phase var 34 35 130 131 226 227 R 19 Consumed...

Page 39: ...d capacitive reactive energy L3 kvarh Neutral current mA 72 73 168 169 264 265 R 38 Apparent power L1 VA Apparent power L1 VA 74 75 170 171 266 267 R 39 Apparent power L2 VA Apparent power L2 VA 76 77 172 173 268 269 R 40 Apparent power L3 VA Apparent power L3 VA 78 79 174 175 270 271 R 41 Built in no function Built in no function 80 81 176 177 272 273 R 42 Max demand value 2 Max demand value 2 82...

Page 40: ...ister 1103 Example Say you want to measure a maximum current of 250 A so you use a 300 5 A transformer and write a value of 300 to register 1103 FC 16 In order to activate the value you would then have to write TRUE directly to coil 2000 as the next frame FC 5 Register Variable Value range Value range NZM XMC NZM XMC TC MB 1000H1 Protocol 0 Modbus 0 Modbus 1000L2 Device address 1 255 default 2 1 2...

Page 41: ...puts can be switched with direct Modbus RTU commands This is intended for driving remote operators for circuit breakers for example If TRUE is written to coil 1 output 2 will be activated if in contrast FALSE is written to coil 1 output 2 will be de energized Alarm output Table 14 Registers for alarm messages Coil Out 0 1 1 2 Out Register area 1 1150 1155 2 1200 1205 Register Variable Value range ...

Page 42: ...e for Max Demand the code of the parameter to be monitored must be entered in register 1250 Register 1251 sets the window time in minutes Register Variable Value range 1150 1151 Pulse rate Wh x pulse Depends on parameter default 0 1152 1153 Minimum value Depends on parameter default 0 1154 Delay 0 9999 seconds default 0 1155H1 Parameter code 31 48 energy values Note If 31 or 48 is entered as a par...

Page 43: ... is erased to 0 automatically 4 4 6 5 Deleting power values maximum minimum acceptance value coil 2103 This setting corresponds to the sending of the three commands above The register is erased to 0 automatically The following actions are performed Energy values are deleted Max demand is deleted Delete maximum and minimum value 4 4 6 6 Delete maximum value of maximum demand coil 2104 Resets the ma...

Page 44: ... with four pushbutton actuators at the bottom edge Reset pushbutton clears the display Arrow pushbutton actuator switches to the next value max pushbutton shows the maximum values min pushbutton shows the minimum values 5 3 Order of displays The following graphics show examples of values in the order how they are shown on the display by scrolling with the arrow pushbutton actuator Figure 19 Order ...

Page 45: ... Press the arrow pushbutton actuator for two seconds to move to the next energy type Figure 21 Order of the different energy types displayed 5 3 2 Display maximum and minimum values Pressing the max and min pushbutton actuators will display the maximum and minimum values for the current screen The relevant display texts will flash 5 3 3 Deleting maximum and minimum values To clear the indicated ma...

Page 46: ...llowing display is then shown in which the default screen is set Figure 24 Default display after deleting power values After the arrow key is pressed the following display will appear This is used to set the default value of the energy display in line 4 E Figure 25 Default display of energy values in line 4 This is followed by the switch off delay for the display backlight Figure 26 Switch off del...

Page 47: ... 6 1 Relay cards The relay card provides the circuit breaker with two or four relays The relays can be switched manually or linked with alarms 6 1 1 Two relays card Figure 27 NZM XMC 2D0 R 2 changeover contacts 6 1 2 Four relays card Figure 28 NZM XMC 4D0 R 4 N O contacts These expander boards can not be retrofitted but must be ordered with the device The illustrations below show only the large en...

Page 48: ...s command 05 6 1 4 2 Trigger by alarm Alarms registers 1150 to 1200 can also be configured to the relay cards outputs Unit NZM XMC 2D0 R NZM XMC 4D0 R Connection Phoenix Contact MC 1 5 6 ST 3 5 or similar Maximum load current AC A 10 5 Maximum load current DC A 5 5 Insulation V AC 3000 3000 Maximum Voltage Open contacts V AC 1000 750 Max switching duty NO VA 2500 750 W 150 90 Max switching duty NC...

Page 49: ...cal data 6 2 2 Configuration Write access to the configuration register is through MODBUS The analog expansion card is fitted in slot 1 The analog expansion card is fitted in slot 2 PIN Configuration 1 2 3 V IOut 4 5 6 V IIn 1 2 3 4 5 6 NZM XMC NZM XMC MB Unit NZM XMC 1AO Connection PhoenixContactMC1 5 6 ST 3 5 or similar Current output max load Ω 470 Voltage output internal impedance Ω 330 Isolat...

Page 50: ...ion the output current is to be 0 mA at U 100 V and the output level 20 mA at U 300 V The analog expansion card is fitted in slot 1 20000 1 100000 20002 3 300000 20004H 0 20004L 1 Hexadecimal 20000 0x0001 20001 0x86A0 20002 0x0004 20003 0x93E0 20004 0x0001 Modbus Description Area 20010 1 Lower limit value Depend on parameter 20012 3 Upper limit value Depend on parameter 20014H Output mode 0 0 20 m...

Page 51: ...of up to 48 V DC I O function is configurable via Modbus registers Figure 30 NZM XMC 4DI 4DO 4 insulates digital connections Table 17 Pin assignment 6 3 1 Connection PIN Configuration 1 Power supply 2 I O 1 3 I O 2 4 I O 3 5 I O 4 6 GND 1 2 3 4 5 6 NZM XMC NZM XMC MB No external supply Logic level 5 V 0 V External supply V DC Logic level V DC 0 V configured as input configured as output 1 2 5 4 3 ...

Page 52: ...Changes are fully applied after NZM XMC reset Unit NZM XMC 4DI 4DO Connection Phoenix Contact MC 1 5 6 ST 3 5 or similar Max input output voltage V 48 Output high voltage no external power supply V 5 Input impedance MO 1 Output impedance O 100 Isolation Urms V 2750 Modbus Description Area 20000 Configuration of slot 1 0 all digital connections as outputs 1 all digital connections as inputs Modbus ...

Page 53: ... 2 ST 7 62 Phoenix Contact GMVSTBR 2 5 2 ST 7 62 Voltage measurement Rated operating voltage V AC 600 600 Maximum surge voltage 8 20 ms kV 8 8 Voltage range V AC 72 600 72 600 Surge impedance impedance kΩ 1000 1000 Frequency Hz 45 65 45 65 Accuracy 0 4 measured value 0 1 FS full scale 0 4 measured value 0 1 FS full scale Category EN 61010 CAT IV 600 V CAT IV 600 V Current measurement Rated operati...

Page 54: ...20 minimal Energy pulse rate Pulse kWh 15 300 A version 7 500 A version 1 default setting Environmental Conditions Operating temperature ºC 15 55 15 55 Storage temperature ºC 40 80 40 80 Humidity non condensing 5 95 5 95 Maximum operating height m 2000 2000 Degree of protection IP20 IP20 Digital output Part no Maximum voltage V 70 Maximum current mA 120 Digital input Maximum voltage V 50 VIHmax V ...

Page 55: ...al voltage V AC 230 single phase Voltage tolerance 15 10 Frequency Hz 50 60 Maximum consumption VA 3 Protection A 0 5 2 part no gL or M min terminal capacity mm2 1 Accuracy Voltage 0 5 1 digit Current 0 5 1 digit Power energy 0 5 1 digit Current voltage sensors Power Factor 0 5 1 Measuring range limiting ITF Shunt 0 2 120 2 120 Measuring circuit Voltage phase neutral conductor phase phase V AC 300...

Page 56: ... Opto isolated transistor outputs NPN Maximum switching voltage V DC 24 Maximum switching current mA 50 Maximum frequency Pulse s 5 Pulse duration ms 100 Environmental Conditions Operating temperature ºC 10 50 Humidity non condensing 5 95 Maximum operating height m 2000 Degree of protection IP30 Size Unit NZM XMC TC MB ...

Page 57: ...ata bits 26 36 Device address 21 26 36 Device types 6 L LED indicators 12 M MODBUS register 22 32 P Parameter Electrical 24 35 Parity 26 36 Password Deleting 26 Protocol 26 36 R Relay cards 43 Reset 30 S S0 interface 7 Serial number 21 Settings general 27 Stop bits 26 36 Support Eaton Industries GmbH 3 U Universal measuring module 6 V Voltage indication ledge 11 ...

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