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MN04003011E

For more information visit:

www.eatonelectrical.com

NEMA 12 Conversion Kit for

9000X Adjustable Frequency Drive

Installation Manual

New Information

January 2004

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Summary of Contents for NEMA 12

Page 1: ...MN04003011E For more information visit www eatonelectrical com NEMA 12 Conversion Kit for 9000X Adjustable Frequency Drive Installation Manual New Information January 2004 ...

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Page 3: ...R USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant ...

Page 4: ...ructions for Frame 4 3 1 Installation Instructions for Frame 5 3 4 Installation Instructions for Frame 6 3 7 CHAPTER 4 Specifications 4 1 List of Figures Figure 2 1 Contents of NEMA Type 12 Kit for OPTN12FR4 and OPTN12FR5 2 1 Figure 2 2 Contents of NEMA Type 12 Kit for OPTN12FR6 2 2 List of Tables Table 3 1 Instructions for NEMA Type 12 Kit Installation Frame 4 3 1 Table 3 2 Instructions for NEMA ...

Page 5: ...rtant safety measures are described in CAUTION as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulati...

Page 6: ...NEMA 12 Conversion Kit Installation Manual iv For more information visit www eatonelectrical com MN04003011E January 2004 ...

Page 7: ... Type 12 enclosure may be necessary when the adjustable frequency drive is used in ambient conditions that may contain moisture or dust According to standard IEC 60529 EN 60 529 the NEMA Type 12 adjustable frequency drives enclosure provides protection against dust and water sprayed from all directions Limited ingress of both is permitted Note A NEMA Type 12 enclosure does not protect the adjustab...

Page 8: ...NEMA 12 Conversion Kit Installation Manual 1 2 For more information visit www eatonelectrical com MN04003011E January 2004 ...

Page 9: ...Frame 5 The contents of the NEMA Type 12 Kits for Frames 4 and 5 are shown in Figure 2 1 Figure 2 1 Contents of NEMA Type 12 Kit for OPTN12FR4 and OPTN12FR5 1 2 3 Components 1 NEMA 12 Enclosure 2 Removable Conduit Plate 3 NEMA 12 Cable Cover with Auxiliary Fan 4 Screws M4x10 5 Grounding Terminals 6 Screws M4x8 7 Screws M4x16 8 Caution Label 9 Control Cable Entry Clamps 4 5 6 7 8 9 ...

Page 10: ...6 The contents of the NEMA Type 12 Kit for Frame 6 is shown in Figure 2 2 Figure 2 2 Contents of NEMA Type 12 Kit for OPTN12FR6 1 2 3 Components 1 Grounding Terminals 2 Screws M4x10 3 Grounding Cable Clamps 4 Cable Clamps 5 Screws M4x16 6 Grounding Screws M5x16 7 Rubber Grommets sizes vary from class to class 8 Cable Entry Flange 4 5 6 7 8 ...

Page 11: ...el are extinguished if no keypad is present check the indicators in the cover Wait five more minutes before doing any work on the connections Do not open the cover before this time has run out Table 3 1 Instructions for NEMA Type 12 Kit Installation Frame 4 Step Procedure 1 Detach the fan carefully by pushing into the connector on the side 2 Insert the plastic sealing that is shown next to the hol...

Page 12: ...E January 2004 Table 3 1 Instructions for NEMA Type 12 Kit Installation Frame 4 continued Step Procedure 4 Remove the cover of the control 5 Open the control cable cover and remove the cable cover and detach the grounding rack 6 Close the cable entry with the grounding lugs 7 Attach the cable cover with fan 2 ...

Page 13: ... NEMA Type 12 Kit Installation Frame 4 continued Step Procedure 8 Connect the red wire into terminal 6 and the black wire into terminal 7 9 Re install the grounding rack with cable clamps mounted using M4x16 screws next to fan 2 10 Install the NEMA 12 conduit plate on the base of the drive 11 Tightly screw in the enclosure using the attached screws ...

Page 14: ... control panel are extinguished if no keypad is present check the indicators in the cover Wait five more minutes before doing any work on the connections Do not open the cover before this time has run out Table 3 2 Instructions for NEMA Type 12 Kit Installation Frame 5 Step Procedure 1 Remove the cover of the AF Drive 2 Open the small lid on the power unit cover and leave the opening uncovered 3 D...

Page 15: ...tructions for NEMA Type 12 Kit Installation Frame 5 continued Step Procedure 4 Insert the rubber sealing as shown for FR5 5 Re install the fan ensuring that the connector clip fits accurately Do not force 6 Open the control cable cover remove the cable cover and detach the grounding rack 7 Close the cable entry with the screws provided ...

Page 16: ...MA Type 12 Kit Installation Frame 5 continued Step Procedure 8 Attach the 2 cooling fan to the NEMA Type 12 power cable cover 9 Connect the red wire into terminal 6 and the black into terminal 7 10 Re install the grounding rack with cable clamps mounted using M4x16 screws next to fan 2 11 Install the NEMA 12 cable entry flange on the base of the drive ...

Page 17: ...stallation Instructions for Frame 6 Table 3 3 Instructions for NEMA Type 12 Kit Installation Frame 6 Step Procedure 1 Remove the cover of the AF Drive 2 Remove the cable cover and screw the grounding cable clamps into place 3 Re install the cable cover 4 Mount the cable clamps on the grounding rack with the three M4x16 screws ...

Page 18: ... Type 12 Kit Installation Frame 6 continued Step Procedure 5 Open the small lid on the power unit cover and set the screw aside for later use 6 Seal the air inlets with the rubber sealing that comes with the kit 7 Mount the fan as shown over the closed inlets and use screws from Step 5 8 Connect the red wire into terminal 6 and the black into terminal 7 ...

Page 19: ...3 Instructions for NEMA Type 12 Kit Installation Frame 6 continued Step Procedure 9 Route wiring as shown in the picture at right 10 Install the NEMA Type 12 cable entry flange on the base of the drive 11 Cover the adjustable frequency drive with the NEMA Type 12 enclosure 12 Tightly screw in the enclosure using the attached screws ...

Page 20: ...NEMA 12 Conversion Kit Installation Manual 3 10 For more information visit www eatonelectrical com MN04003011E January 2004 ...

Page 21: ...ry 2004 Chapter 4 Specifications Table 4 1 NEMA Type 12 Kit Dimensions and Weight Catalog Number Frame Size Approximate Dimensions in Inches mm Approximate Weight in Lb kg Length Width Height Weight OPTN12FR4 Fr4 13 330 7 178 4 102 4 1 8 OPTN12FR5 Fr5 16 406 8 203 7 178 5 2 3 OPTN12FR6 Fr6 21 533 10 254 5 127 7 3 2 ...

Page 22: ...NEMA 12 Conversion Kit Installation Manual 4 2 For more information visit www eatonelectrical com MN04003011E January 2004 ...

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Page 24: ...rical provides customer driven solutions under brand names such as Cutler Hammer Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www eatonelectrical com Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of 7 2 billion that is a leader in fluid pow...

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